wheel GMC SAVANA 2004 Repair Manual

ApplicationCapacities
QTY Without Rear
Heater QTY With Rear Heater
VORTEC™ 5300 V8 13.4 quarts (12.7 L) 16.4 quarts (15.5 L)
VORTEC™ 6000 V8 14.8 quarts (14.0 L) 17.8 quarts (17.0 L)
ApplicationCapacities
English Metric
Engine Oil With Filter
After rell, the level must be rechecked. Add enough engine oil so that the uid is within the proper operating
range. SeeEngine Oil on page 5-13
VORTEC™ 4300 V6 (Vin W) 4.5 quarts 4.3 L
VORTEC™ 4800 V8 ( Vin V) 6.0 quarts 5.7 L
VORTEC™ 5300 V8 (Vin T) 6.0 quarts 5.7 L
VORTEC™ 6000 V8 (Vin U) 6.0 quarts 5.7 L
Fuel Tank
Standard Tank (Passenger and Cargo) 31.0 gallons 117.3 L
Standard Tank (Cab and Chassis) 33.0 gallons 124.9 L
Optional Tank* (Cab and Chassis) 57.0 gallons 215.7 L
* 159 inch wheelbase or 177 inch wheel base only
Air Conditioning Refrigerant Capacity
Air Conditioning Refrigerant R-134a (Front) 1.8 lbs (0.81 kg)
Air Conditioning Refrigerant R-134a (Front and Rear) 3.1 lbs (1.41 kg)
5-107

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or
leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Repack front wheel bearings.See
footnote (k).••••••
Change automatic transmission uid
and lter (severe service).See
footnote (h).•••
Change automatic transmission uid
and lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
Engine cooling system service (or
every 5 years, whichever occurs rst).
An Emission Control Service. See
footnote (i).•
6-6

(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood hinges, hood
prop rod pivot, hood latch assembly, secondary
latch, pivots, spring anchor, release pawl, rear
compartment hinges, latches, locks, fuel door hinge and
any moving seat hardware. More frequent lubrication
may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)Vehicles with GVWR above 10,000 lbs. only: Inspect
shields for damage or looseness. Adjust or replace
as required. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-19for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Clean and repack the front wheel bearings (or at
each brake relining, whichever occurs rst).
(l)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition. Check
that the purge valve works properly (if equipped).
Replace as needed.
(m)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-8

Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At the First 100, 1,000 and 6,000
Miles (160, 1 600 and 10 000km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, seeCapacities and
Specications on page 5-94.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-11for further
details.Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-19for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-51for further
details. Check to make sure the spare tire is stored
securely. Push, pull and then try to rotate or turn
the spare tire. If it moves, tighten it. SeeChanging a
Flat Tire on page 5-67.
6-9

Usage Fluid/Lubricant
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037).
Front and Rear
AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455) or
equivalent meeting GM Specication
9986115.
Transfer CaseDEXRON
®-III Automatic
Transmission Fluid.
One-Piece
Propshaft Slip
Yoke Spline,
Two-Piece
Propshaft
Slip-in-Tube
SplineSpline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of GM
9985830.
Usage Fluid/Lubricant
Hood HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
Weatherstrip
SqueaksSynthetic Grease with Teon,
Superlube (GM Part No. U.S.
12371287, in Canada 10953437).
6-13

Mexico, Central America and Caribbean
Islands/Countries (Except Puerto
Rico and U.S. Virgin Islands)
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Program for Persons
with Disabilities
This program, available to
qualied applicants, can
reimburse you up to
$1,000 toward eligible
aftermarket driver or
passenger adaptive
equipment you may require
for your vehicle (hand
controls, wheelchair/
scooter lifts, etc.).
This program can also provide you with free resource
information, such as area driver assessment centers and
mobility equipment installers. The offer is available for
a limited period of time from the date of vehicle
purchase/lease. For more details, or to determine your
vehicle’s eligibility, see your GM dealer or call the
GM Mobility Assistance Center at 1-800-323-9935. Text
telephone (TTY) users, call 1-800-833-9935.
GM of Canada also has a Mobility Program. Call
1-800-GM-DRIVE (463-7483) for details. All TTY users
call 1-800-263-3830.
7-5

A
Accessory Power Outlets.................................3-18
Adding Equipment to Your
Air Bag-Equipped Vehicle.............................1-79
Adding Washer Fluid.......................................5-37
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-101
Add-On Equipment..........................................4-37
Adjusting the Speakers
(Balance/Fade)....................3-45, 3-47, 3-52, 3-63
Air Bag
Off Light.....................................................3-29
Readiness Light..........................................3-28
Air Bag System..............................................1-67
Adding Equipment to Your
Air Bag-Equipped Vehicle..........................1-79
Air Bag Off Switch.......................................1-75
How Does an Air Bag Restrain?....................1-73
Servicing Your Air Bag-Equipped Vehicle.........1-78
What Makes an Air Bag Inate?....................1-73
What Will You See After an
Air Bag Inates?......................................1-74
When Should an Air Bag Inate?...................1-71
Where Are the Air Bags?..............................1-70
Air Bag Systems.............................................1-73
Air Cleaner/Filter, Engine.................................5-18
Airbag Sensing and Diagnostic Module (SDM)......... 7-9All Overseas Locations...................................... 7-4
All-Wheel Drive...............................................5-47
All-Wheel Drive (AWD) System.........................2-26
AM ...............................................................3-72
AM-FM Radio.................................................3-43
Antenna, Fixed Mast.......................................3-74
Anti-lock Brake System..................................... 4-7
Anti-Lock Brake, System Warning Light..............3-33
Appearance Care............................................5-92
Care of Safety Belts....................................5-95
Chemical Paint Spotting...............................5-98
Cleaning the Inside of Your Vehicle................5-92
Cleaning the Outside of Your Vehicle..............5-95
Finish Damage............................................5-98
Sheet Metal Damage...................................5-97
Underbody Maintenance...............................5-98
Vehicle Care/Appearance Materials................5-99
Weatherstrips..............................................5-95
Ashtrays........................................................3-18
Audio System(s).............................................3-42
AM-FM Radio.............................................3-43
Care of Your Cassette Tape Player................3-72
Care of Your CD Player...............................3-74
Care of Your CDs........................................3-74
Chime Level Adjustment...............................3-74
Fixed Mast Antenna.....................................3-74
Radio with Cassette and CD.........................3-50
Radio with CD............................................3-46
Radio with Six-Disc CD................................3-61
1

Cargo Vans with a Passenger Air Bag and
an Air Bag Off Switch, Passenger Vans
and Cab and Chassis Models.......................1-36
Cargo Vans with a Passenger Air Bag and
without an Air Bag Off Switch........................1-39
Cassette Tape Messages.................................3-58
CD Adapter Kits.............................................3-58
CD Messages................................3-50, 3-60, 3-71
Center High Mounted
Stoplamp (CHMSL)......................................5-55
Center High-Mounted Stoplamp.........................3-16
Center Passenger Position, Safety Belts.......1-24, 1-25
Chains, Tires..................................................5-73
Charging System Light....................................3-30
Check
Engine Light...............................................3-35
Gages Warning Light...................................3-41
Check Engine Light.........................................3-35
Checking Brake Fluid......................................5-39
Checking Coolant............................................5-23
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-79
Chemical Paint Spotting...................................5-98
Child Restraints
Child Restraint Systems...............................1-42
Infants and Young Children...........................1-36
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52Child Restraints (cont.)
Older Children.............................................1-32
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a
Center Seat Position.........................1-59, 1-60
Securing a Child Restraint in a
Rear Outside Seat Position........................1-57
Securing a Child Restraint in the
Right Front Seat Position..........................1-62
Top Strap...................................................1-49
Top Strap Anchor Location............................1-50
Where to Put the Restraint...........................1-45
Chime Level Adjustment..................................3-74
Cigarette Lighter.............................................3-18
Cleaning
Inside of Your Vehicle..................................5-92
Outside of Your Vehicle................................5-95
Underbody Maintenance...............................5-98
Weatherstrips..............................................5-95
Cleaning Aluminum Wheels..............................5-97
Cleaning Exterior Lamps/Lenses.......................5-96
Cleaning Fabric/Carpet....................................5-92
Cleaning Glass Surfaces..................................5-94
Cleaning Interior Plastic Components.................5-94
Cleaning Leather............................................5-94
Cleaning the Top of the Instrument Panel...........5-94
Cleaning the Windshield and Wiper Blades.........5-97
Cleaning Tires................................................5-97
Cleaning Vinyl................................................5-97
3

Removing the Flat Tire and Installing the
Spare Tire..................................................5-83
Removing the Rear Seat................................... 1-6
Removing the Spare Tire and Tools...................5-76
Removing the Wheel Covers............................5-83
Replacement Bulbs.........................................5-55
Replacing Brake System Parts..........................5-41
Replacing Restraint System Parts
After a Crash..............................................1-80
Replacing the Rear Seats.................................. 1-8
Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-11
United States Government............................7-10
Restraint System Check
Checking Your Restraint Systems...................1-79
Replacing Restraint System Parts
After a Crash..........................................1-80
Restraint Systems
Checking....................................................1-79
Replacing Parts...........................................1-80
Resynchronization............................................. 2-6
Retained Accessory Power (RAP)......................2-21
Right Front Passenger Position, Safety Belts.........1-24
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle To Get It Out...................4-30
Routing, Engine Drive Belt...............................6-15
Running Your Engine While You Are Parked.......2-31S
Safety Belt
Reminder Light............................................3-27
Safety Belts
Care of......................................................5-95
Center Passenger Position....................1-24, 1-25
Driver Position............................................1-15
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts........1-14
Rear Safety Belt Comfort Guides for
Children and Small Adults.........................1-29
Rear Seat Passengers.................................1-26
Right Front Passenger Position......................1-24
Safety Belt Extender....................................1-32
Safety Belt Use During Pregnancy.................1-23
Safety Belts Are for Everyone.......................1-10
Safety Chains.................................................4-46
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seats
Manual........................................................ 1-3
Power Seat.................................................. 1-4
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-4
Secondary Latch System.................................5-80
Securing a Child Restraint
Center Seat Position............................1-59, 1-60
Designed for the LATCH System...................1-54
11

Securing a Child Restraint (cont.)
Rear Outside Seat Position...........................1-57
Right Front Seat Position..............................1-62
Security Light.................................................3-39
Security While You Travel.................................. 7-6
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-4
Doing Your Own Work................................... 5-3
Engine Soon Light.......................................3-35
Publications Ordering Information...................7-11
Service Bulletins.............................................7-12
Service Manuals.............................................7-11
Servicing Your Air Bag-Equipped Vehicle..............1-78
Setting Preset PTYs................................3-54, 3-65
Setting Preset Stations............3-44, 3-47, 3-52, 3-62
Setting the Time
Radios with Radio Data Systems (RDS)............3-43
Radios without Radio Data Systems (RDS)........3-43
Setting the Tone
(Bass/Treble)......................3-44, 3-47, 3-52, 3-62
Sheet Metal Damage.......................................5-97
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-29
Shoulder Belt Height Adjuster...........................1-17
Single Stage Air Bags.....................................1-72
Skidding........................................................4-15
Sliding Side Door............................................2-11
Some Other Rainy Weather Tips.......................4-20Special Fabric Cleaning Problems.....................5-93
Specications, Capacities...............................5-106
Speedometer..................................................3-26
Stabilitrak
®System........................................... 4-9
Stabilitrak®Indicator Light.................................3-33
Stabilitrak®Not Ready Light..............................3-33
Starting Your Engine.......................................2-22
Steering........................................................4-11
Steering in Emergencies..................................4-12
Steering Tips..................................................4-11
Storage Areas................................................2-36
Storing a Flat or Spare Tire and Tools...............5-90
Stuck in Sand, Mud, Ice or Snow......................4-30
Sun Visors.....................................................2-19
Swing-Out Side Door, 60/40.............................2-13
Swing-Out Windows........................................2-18
T
Taillamps.......................................................5-53
Theft-Deterrent, Radio.....................................3-72
Theft-Deterrent Systems...................................2-19
Passlock
®...................................................2-20
Tilt Wheel........................................................ 3-7
Tire Sidewall Labeling......................................5-57
Tire Size.......................................................5-61
Tire Terminology and Denitions........................5-62
12