brakes GMC SIERRA 1500 2009 Service Manual

Electric Brake Control Wiring
Provisions
These wiring provisions are included with the vehicle as
part of the trailer wiring package. These provisions are for
an electric brake controller. The instrument panel
contains blunt cut wires behind the steering column for
the trailer brake controller. The harness contains the
following wires:
Dark Blue: Brake Signal to Trailer Connector
Red/Black: Battery
Light Blue/White: Brake Switch
White: Ground
It should be installed by your dealer/retailer or a qualied
service center.
If the vehicle is equipped with an ITBC, the blunt cuts
exist, but are not connected further in the harness. If an
aftermarket trailer brake controller is installed, the ITBC
must be disconnected. Do not power both ITBC and
aftermarket controllers to control the trailer brakes at the
same time.
Auxiliary Battery
The auxiliary battery provision can be used to supply
electrical power to additional equipment that may be
added, such as a slide-in camper. If the vehicle has this
provision, this relay will be located on the drivers side of
the vehicle, next to the underhood electrical center.Be sure to follow the proper installation instructions that
are included with any electrical equipment that is
installed.
Notice:Leaving electrical equipment on for
extended periods will drain the battery. Always turn
off electrical equipment when not in use and do not
use equipment that exceeds the maximum amperage
rating for the auxiliary battery provision.
Trailer Recommendations
Subtract the hitch loads from the Cargo Weight Rating
(CWR). CWR is the maximum weight of the load
the vehicle can carry. It does not include the weight of
the people inside, but you can gure about 150 lbs.
(68 kg) for each passenger. The total cargo load must
not be more than the vehicles CWR.
Weigh the vehicle with the trailer attached, so the
GVWR or GAWR are not exceeded. If using a
weight-distributing hitch, weigh the vehicle without the
spring bars in place.
The best performance is obtained by correctly spreading
out the weight of the load and choosing the correct
hitch and trailer brakes.
For more information seeTowing a Trailer on page 4-53.
4-84

Service............................................................5-4
Accessories and Modications..........................5-4
California Proposition 65 Warning.....................5-5
California Perchlorate Materials Requirements.....5-5
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of the
Vehicle......................................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-7
Gasoline Specications....................................5-7
California Fuel...............................................5-7
Additives.......................................................5-8
Fuel E85 (85% Ethanol)..................................5-9
Fuels in Foreign Countries.............................5-10
Filling the Tank............................................5-11
Filling a Portable Fuel Container.....................5-13
Checking Things Under
the Hood....................................................5-14
Hood Release..............................................5-14
Engine Compartment Overview.......................5-16
Engine Oil...................................................5-17
Engine Oil Life System..................................5-20
Engine Air Cleaner/Filter................................5-22Automatic Transmission Fluid
(4-Speed Transmission)..............................5-24
Automatic Transmission Fluid
(6-Speed Transmission)..............................5-27
Cooling System............................................5-30
Engine Coolant.............................................5-32
Engine Overheating.......................................5-36
Overheated Engine Protection
Operating Mode........................................5-38
Engine Fan Noise.........................................5-39
Power Steering Fluid.....................................5-39
Windshield Washer Fluid................................5-40
Brakes........................................................5-41
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-51
Four-Wheel Drive............................................5-53
Front Axle......................................................5-56
Noise Control System.....................................5-57
Tampering with Noise Control System
Prohibited.................................................5-57
Headlamp Aiming...........................................5-58
Section 5 Service and Appearance Care
5-1

Service
For service and parts needs, visit your dealer/retailer.
You will receive genuine GM parts and GM-trained and
supported service people.
Genuine GM parts have one of these marks:
Accessories and Modications
When non-dealer/non-retailer accessories are added
to the vehicle, they can affect vehicle performance and
safety, including such things as airbags, braking, stability,
ride and handling, emissions systems, aerodynamics,
durability, and electronic systems like antilock brakes,
traction control, and stability control. Some of these
accessories could even cause malfunction or damage
not covered by the vehicle warranty.
Damage to vehicle components resulting from the
installation or use of non-GM certied parts, including
control module modications, are not covered under the
terms of the vehicle warranty and may affect remaining
warranty coverage for affected parts.
GM Accessories are designed to complement and
function with other systems on the vehicle. Your GM
dealer/retailer can accessorize the vehicle using genuine
GM Accessories. When you go to your GM dealer/
retailer and ask for GM Accessories, you will know
that GM-trained and supported service technicians
will perform the work using genuine GM Accessories.
Also, seeAdding Equipment to Your Airbag-Equipped
Vehicle on page 1-90.
5-4

A.Engine Air Cleaner/Filter on page 5-22.
B. Coolant Surge Tank and Pressure Cap.
SeeCooling System on page 5-30.
C. Positive (+) Terminal. SeeJump Starting on
page 5-46.
D.Battery on page 5-45.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-17.
F. Automatic Transmission Dipstick. See “Checking
the Fluid Level” underAutomatic Transmission Fluid
(4-Speed Transmission) on page 5-24orAutomatic
Transmission Fluid (6-Speed Transmission) on
page 5-27.
G. Remote Negative (−) Terminal (Out of View).
SeeJump Starting on page 5-46.
H. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” underEngine Oil on page 5-17.
I. Engine Cooling Fan. SeeCooling System on
page 5-30.
J. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-39.
K. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-41.
L.Underhood Fuse Block on page 5-127.
M. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-40.Engine Oil
For diesel engine vehicles, see “Engine Oil” in the
DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil level at each
fuel ll. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 5-16
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If this is not done,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-17

Notice:
When using concentrated washer uid, follow
the manufacturer’s instructions for adding water.
Do not mix water with ready-to-use washer uid.
Water can cause the solution to freeze and
damage your washer uid tank and other parts
of the washer system. Also, water does not clean
as well as washer uid.
Fill the washer uid tank only three-quarters
full when it is very cold. This allows for uid
expansion if freezing occurs, which could
damage the tank if it is completely full.
Do not use engine coolant (antifreeze) in your
windshield washer. It can damage the vehicle’s
windshield washer system and paint.
Brakes
Brake Fluid
The brake master cylinder
reservoir is lled with DOT
3 brake uid. SeeEngine
Compartment Overview on
page 5-16for the location
of the reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down:
The brake uid level goes down because of normal
brake lining wear. When new linings are installed,
the uid level goes back up.
A uid leak in the brake hydraulic system can also
cause a low uid level. Have the brake hydraulic
system xed, since a leak means that sooner
or later the brakes will not work well.
5-41

What to Add
Use only new DOT 3 brake uid from a sealed container.
SeeRecommended Fluids and Lubricants on page 6-15.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This helps
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake hydraulic
system, the brakes might not work well. This could
cause a crash. Always use the proper brake uid.Notice:
Using the wrong uid can badly damage brake
hydraulic system parts. For example, just a
few drops of mineral-based oil, such as engine
oil, in the brake hydraulic system can damage
brake hydraulic system parts so badly that they
will have to be replaced. Do not let someone
put in the wrong kind of uid.
If brake uid is spilled on the vehicle’s painted
surfaces, the paint nish can be damaged.
Be careful not to spill brake uid on the vehicle.
If you do, wash it off immediately. SeeWashing
Your Vehicle on page 5-118.
5-43

Brake Wear
This vehicle has front disc brakes and could have rear
drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads are
worn and new pads are needed. The sound can come
and go or be heard all the time the vehicle is moving,
except when applying the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to an
accident. When the brake wear warning sound is
heard, have the vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates can cause a brake
squeal when the brakes are rst applied or lightly applied.
This does not mean something is wrong with the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts
in the proper sequence to torque specications
inCapacities and Specifications on page 5-131.
If the vehicle has rear drum brakes, they do not have
wear indicators, but if a rear brake rubbing noise is heard,
have the rear brake linings inspected immediately. Rear
brake drums should be removed and inspected each time
the tires are removed for rotation or changing. Drum
brakes have an inspection hole to inspect lining wear
during scheduled maintenance. When the front brake
pads are replaced, have the rear brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
5-44

Brake Pedal Travel
See your dealer/retailer if the brake pedal does not
return to normal height, or if there is a rapid increase
in pedal travel. This could be a sign that brake service
might be required.
Brake Adjustment
Every brake stop, the brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. The vehicle
was designed and tested with top-quality brake parts.
When parts of the braking system are replaced — for
example, when the brake linings wear down and new
ones are installed — be sure to get new approved
replacement parts. If this is not done, the brakes might
not work properly. For example, if someone puts in
brake linings that are wrong for the vehicle, the balance
between the front and rear brakes can change — for the
worse. The braking performance expected can change
in many other ways if the wrong replacement brake parts
are installed.
Battery
If the vehicle is a Two-mode Hybrid, see the Two-mode
Hybrid manual for more information.
This vehicle has a maintenance free battery
(or batteries). When it is time for a new battery,
see your dealer/retailer for one that has the replacement
number shown on the original battery’s label. SeeEngine
Compartment Overview on page 5-16for battery location.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
5-45

Tire Terminology and Denitions
Air Pressure:The amount of air inside the
tire pressing outward on each square inch of
the tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:The relationship of a tire’s height
to its width.
Belt
:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure
:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. SeeInflation - Tire Pressure on
page 5-76.
Curb Weight
:The weight of a motor vehicle
with standard and optional equipment including
the maximum capacity of fuel, oil, and coolant,
but without passengers and cargo.
DOT Markings
:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN), an
alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR
:Gross Vehicle Weight Rating.
SeeLoading the Vehicle on page 4-34.
GAWR FRT
:Gross Axle Weight Rating for the
front axle. SeeLoading the Vehicle on page 4-34.
GAWR RR
:Gross Axle Weight Rating for the
rear axle. SeeLoading the Vehicle on page 4-34.
5-73

Vehicles that have a tire pressure monitoring system
could give an inaccurate low-pressure warning if
non-TPC Spec rated tires are installed on your vehicle.
Non-TPC Spec rated tires may give a low-pressure
warning that is higher or lower than the proper warning
level you would get with TPC Spec rated tires. SeeTire
Pressure Monitor System on page 5-79.
Your vehicle’s original equipment tires are listed on
the Tire and Loading Information label. SeeLoading the
Vehicle on page 4-34, for more information about the
Tire and Loading Information label and its location on
your vehicle.
Different Size Tires and Wheels
If you add wheels or tires that are a different size than
your original equipment wheels and tires, this could affect
the way your vehicle performs, including its braking, ride
and handling characteristics, stability, and resistance
to rollover. Additionally, if your vehicle has electronicsystems such as anti-lock brakes, rollover airbags,
traction control, and electronic stability control, the
performance of these systems can be affected.
{CAUTION:
If you add different sized wheels, your vehicle may
not provide an acceptable level of performance and
safety if tires not recommended for those wheels
are selected. You may increase the chance that you
will crash and suffer serious injury. Only use GM
specic wheel and tire systems developed for your
vehicle, and have them properly installed by a GM
certied technician.
SeeBuying New Tires on page 5-86andAccessories
and Modifications on page 5-4for additional information.
5-88