engine GMC SIERRA 1994 Owners Manual

Exhaust System
To help prevent damage to your exhaust system, do not continue to drive
your vehicle
if you notice:
Engine misfiring
Loss of performance
0 Other unusual operating conditions
Have your engine and exhaust system serviced regularly.
Three- Way Catalytic Converter (gas engines)
Your vehicle’s three-way catalytic converter is designed to reduce the
pollutants
in your vehicle’s exhaust. Use only unleaded fuel in your vehicle.
If you use leaded fuel, you could damage your three-way catalytic converter
and other engine components.
Three- Way Catalytic Converter (diesel engines)
Your vehicle’s thre.e-way catalytic converter is designed to reduce the
particulates
in your vehicle’s exhaust. If your vehicles three-way catalytic
converter ever needs to be replaced,
it must be replaced with a three-way
catalytic converter intended for use with diesel engines
only.
Engine Control Module System
(All TBI equipped vehicles and diesel engine
vehicles below
8,500 Ibs. GVWR)
Gasoline Engines
This system has an oxygen sensor (02 ) that helps keep your engine’s
air-fuel mixture at
a proper level. Use only unleaded fuel in your vehicle. If
you use leaded fuel, you could damage your oxygen sensor (02) and
three-way catalytic converter.
Diesel Vehicles Below 8,500 LBS. GVWR
This system monitors engine speed and throttle position. It adjusts exhaust
gas recirculation to limit emissions.
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Malfunction Indicator
(SERVICE ENGINE SOON) Lamp
The Malfunction Indicator (SERVICE ENGINE SOON) Lamp on your
instrument panel lets you know when
your emission system needs service.
The light
will come on briefly when you start your engine to let you know
that the system is working. If
it does not come on when you start your
engine,
or if it comes on and stays on while you’re driving, your system
may need service. Your vehicle should still be driveable, but
you should
have your system serviced right away.
Secondary Air hjection Reaction (AIR) System
You may have this system. It has a control valve that will direct air to where
it is needed. If the AIR system needs service, your Malfunction Indicator
(SERVICE ENGINE SOON) Lamp on your instrument panel will come on.
Loading Your Vehicle
SEE OWNERS MANUAL FOR ADDITIONAL INFORMATION
BlKG
The Certification/Tire
label is found on the
rear edge of the
driver’s door or
in the
Incomplete Vehicle
Document
in the cab.
The label shows
the size of your original tires and the inflation pressures
needed to obtain the gross weight capacity of your vehicle. This is called the
GVWR (Gross Vehicle Weight Rating). The GVWR includes the weight of
the vehicle, all occupants, fuel and cargo.
The Certification/Tire label also tells
you the maximum weights for the
front and rear axles, called Gross Axle Weight Rating (GAWR). To find out
the actual loads on your front and rear axles, you need to go to a weigh
station and weigh your vehicle. Your dealer can help you
with this. Be sure
to spread out your load equally
on both sides of the centerline.
Never exceed the GVWR for your vehicle, or
the GAWR for either the front
or rear axle.
And,
if you do have a heavy load, you should spread it out.
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Engine Identification
The eighth character in your VIN is the engine code. This code will help
'ou identify your engine, specifications, and replacement parts.
4- '
4
Y
1
P
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Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time
of printing, and are subject to change. If a
part listed in this manual is not the same as the part used in your vehicle
when
it was built, or if you have any questions, please contact your GM
truck dealer.
Engine Identification - Gas Engines
Engine
Type
VIN Code
Fuel System
Produced By
Emissions 4.3L
V6
z
TBI?
U.S.
LD*/HD**
5.0L
V8
H
TB
I?
U.S., CAN.
LD
"Light Duty Emissions with
8500 GVWR and below or:
**Heavy Duty Emissions with
8501 GVWR and above
?Throttle Body Injection
Engine Identification - Gas Engines (cont.)
Engine
Type
VIN Code
Fuel System
Produced By
Emissions 5.7L
V8
K
TB I?
U.S., CAN.
LD4:/HD**
*Light Duty Emissions with
8500 GVWR and below or:
*:kHeavy Duty Emissions with 8501 GVWR and above
?Throttle Body Injection
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Engine ldenfificafion - Diesel Engines
Engine
Type VIN Code
Fuel System
Produced
By
Emissions
6.5L
V8
P
Diesel
U.S.
LD
Wheel Nut Torque
MODEL
C 1500
K 1500 & C-K 2500
C-K 2500 (w/C6P)
C-K 3500-Single Rear
Wheels
C3500-Dual Rear Wheels
C3500 HD-Front
C3500 HD-Rear
6.5L
V8
S
Turbo Diesel
us.
LD
DESCRIPTION
5 bolts (I41nm)
6 bolts (14mm)
8 bolts ( I4mm)
8 bolts (14mm)
8 bolts (14mm)
5 bolts (5/8 in.)
10 bolts (5/8 in.)
6.5L
V8
F
Turbo Diesel
U.S.
HD
TORQUE
120 ft. Ibs. (160 Nom)
120 ft. lbs. ( 160 Nom)
120 ft. lbs. (160 Nom)
120 ft. lbs.
(1 60 Nom)
140 ft. Ibs. (190 Nom)
175
ft. lbs. (240 Nom)
175
ft. Ibs. (240 Nom)
Cooling System Capacity
ENGINE
4.3L
VIN QTY Without A/C* QTY With AlC*
2 10.9 Quarts (10.3 Liters) 10.9 Quarts (10.3 Liters)
5 .OL H 17.5 Quarts (16.5 Liters) 18 Quarts (17 Liters)
5.7L
K 17.5 Quarts (16.5 Liters) 18 Quarts (17 Liters)
5.7L w/3500
K 26.5 Quarts (25 Liters) 27 Quarts (25.5 Liters)
HD
6.5L P 25 Quarts (23.5 Liters)
6.5L
S 25 Quarts (23.5 Liters)
6.5L
F 26.5 Quarts (25 Liters)
7.4L
N 23 Quarts (22 Liters)
7.4L
w/3500 N 26.5 Quarts (25 Liters)
HD
25 Quarts (23.5 Liters)
25 Quarts (23.5 Liters)
26.5 Quarts (25 Liters)
25 Quarts (23.5 Liters)
28.5 Quarts (27 Liters)
After refill, the level MUST be checked as outlined under “Engine Cooling
System”
in Section 5.
*All quantities are approximate.
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Crankcase Capacity
ENGINE VIN QTY Without Filter*
4.3L Z 4 Quarts (3.8 Liters)
5.7L**
K 4 Quarts (3.8 Liters)
5
.OL
H 4 Quarts (3.8 Liters)
6.5L
Pt -
6.5L st -
6.5L H- -
7 .a* * N 6 Quarts (5.7 Liters)
QTY With Filter*
4.5 Quarts (4.3 Liters)
5 Quarts (4.8 Liters)
5 Quarts (4.8 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level MUST be checked as outlined under “\
Engine Oil And
Filter Recommendations’’ in Section
5.
*All quantities are approximate.
**Add one additional quart for C3500
HD Models.
?Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
GasolineDiesel with Short Bed
with Long Bed
Crew Cab Standard
Chassis-Cab Models Standard (Side Tank)
Optional (Rear Tank)
3500
HD Models
Standard (Side Tank)
Optional (Rear Tank)
QUANTITY
26 Gallons (98 Liters) 34 Gallons (128 Liters)
34 Gallons (128 Liters)
23 Gallons (87 Liters)
3 1 Gallons (1 17 Liters)
23 Gallons (87 Liters)
3 1 Gallons (1 17 Liters)
All quantities are for a completely
dry tank and are approximate.
I
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Service Replacement Part and Filter
Recommendations
- Gas Engines
Engine
VIN
Oil Filter
Air Cleaner Filter
PCV Valve
Spark Plugs*
Fuel Filter Radiator Cap
4.3L
z
PF52
A178CW. CV789C
.CR43TS
GF48
1
RC36
5.OL
H
PF1218T A348C
cv774c
.CR43TS GF48
1
RC36
5.7L
K
PF1218t A348C
cv774c
.CR43TS GF48 1
RC36
“four Wheel Drive Vehicle -use a PF52 oil filter
*Use AC copper-cored resister type spark plugs
Service Replacement Part and Filter
Recommendations
- Diesel Engines
Engine
VIN
Oil Filter
Air Cleaner
Fuel Filter Surge Tank Cap 6.5L
P
PF1218
A9 17C
TP 1006
RC33
6.5L
S
PF1218 A917C
TP 1006
RC33
7.4L
N
PF1218 A348C
cv774c
.CR43TS GF48
1
RC36
6.5L
F*
PF1218 A917C
TP 1006
RC33
“Heavy Duty Emission Engine
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper refrigerant is
used.
If you’re not sure, ask your GM dealer. For additional information, see
your “Warranty and Owner Assistance Information” booklet.
Air Conditioning Refrigerant Capacity
TYPE
Refrigerant R 134A
QTY
2.25 lbs. (1.020 kg)
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Heater or A/C Control Lamp
Four Wheel Drive Indicator
rour Wheel Drive Shift Lever
Instrument Panel Compartment Lamp
Ashtray Lamp
Sunshade Vanity Mirror
"Crew Cab Only
LAMP OR BULB
INSTRUMENT PANEL
Transmission Indicator (PRNDL)
Daytime Running Lights Indicatory
Charging System Indicator Lamp
Instrument Cluster Illumination
--Gage Cluster
Instrument Cluster Illumination
-Tachometer Cluster
Headlamp Beam Indicator
Directional Signal Indicator
Brake Warning Indicator
Safety Belt Warning
Check Gages Indicator
Malfunction Indicator ("Service
Engine Soon") Lamp
Upshift Indicator
Glow Plugs Lamp*:$:
Low Coolant
Water
in Fuel Lamp*'$
Service Throttle Soon Lamp*"
194
161
194
194
I94 74
TRADE NO.
161
74
74
I94
I94 74 74
74
74 74
74
74
74
74
74
74
6
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Scheduled Maintenance Services
Section
This section covers the maintenance required for your General Motors
vehicle
. Your vehicle needs these services to retain it’s safety. dep\
endability.
and emission control performance
.
A Word About Maintenance .................................. 7-3
Your Vehicle and the Environment
............................. 7-3
Recording Maintenance Services
............................... 7-3
Scheduled Maintenance Services
............................... 7-4
Selecting Your Vehicle’s Maintenance Services
................. 7-4
Gasoline Engines with Light Duty Emissions
-
MaintenanceScheduleI ................................ 7-6
MaintenanceScheduleII
................................ 7-8
Maintenance Schedule I
............................... 7-10
Maintenance Schedule I1
............................. 7-12
Maintenance Schedule I
............................... 7-14
Maintenance Schedule
11 ............................... 7-16
Explanation of Scheduled Maintenance Services
............... 7-18
Owner Checks and Services
.................................. 7-22
Recommended Fluids
& Lubricants ........................... 7-25
Maintenance Record
....................................... 7-27
Service Station Checks
.... ., ................................ 7-28
Gasoline Engines with Heavy Duty Emissions
-
Diesel Engines .
Have you purchased the GM Protection Plan? The Plan supplements
the new vehicle warranties
. See your GM dealer for details .
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Tf you are skilled enough to do some work on your vehicle, you will
probably want to get the service information
GM publishes. For information
on how
to obtain various service publications for your vehicle, see “Service
Publications”
in the Index. You will find a list of publications and an order
form
in the back of the book.
Scheduled Maintenance Services
This part tells you the maintenance services that you should have done and
the times you should schedule them. Your
GM dealer knows your vehicle
best and wants you to be happy with
it. If you go to your dealer for your
service needs, you’ll know that GM-trained and supported service people
will perform the work using genuine
GM parts.
These schedules are for vehicles that:
0 carry passengers and cargo within the recommended limits. You will
find these limits on your vehicle’s Certification Label. See “Loading
Your Vehicle’’ in the Index.
are driven on regular road surfaces, and within legal driving limits, as
described in Section 4 “Your Driving and the Road.”
0 are driven off-road in the recommended manner. See “Off Road
Driving With Your Four-wheel Drive Vehicle”
in the Index.
0 use the recommended fuel. See “Fuel” in the Index.
Selecting the Proper Maintenance Services
To find the proper maintenance schedule for your vehicle, you must know
two things. What engine your vehicle has, and how you
use your vehicle.
Your engine type will tell
you which chart to use, and your driving
conditions will tell
you which schedule to use. ’The charts are found later in
this section.
Selecting the Proper Maintenance Chart
Your engine type (Gasoline or Diesel) and its emissions classification (Light
Duty or Heavy Duty Emissions) will
tell you which maintenance chart to
use. Find your Vehicle Identification Number (VIN), and look at the eighth
character
to see what your engine code is. Then use the following Engine
Emissions Classifications tables
to find your emissions classification.
Your VIN is on the plate on the top left corner of your instrument
panel, the Certification Label and on the Service Parts Identification
Label. See “Vehicle Identification Number’’
in the Tndex.
If your engine has more than one emissions classification, look at your
Certification Label to see what your Gross Vehicle Weight Rating
(GVWR)
is. See “Loading Your Vehicle” in the Index.
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