maintenance GMC SIERRA 1994 Service Manual

DIESEL ENGINES - MAINTENANCE SCHEDULE I@
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in this section.
A A Noise Emission Control Service
Applicable only
to vehicles sold in the United States.
t This maintenance scheduled applies to all diesel engines available.
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DIESEL ENGINES - MAINTENANCE SCHEDULE lh
(continued)
If your driving conditions do NOT meet those specified in “Scheduled Maintenance Services”\

in this section, use Maintenance Schedule
II (a).
THE SERVICES SHOWN ON THIS CHART UP TO 60,000 MILES (100 000 km) ARE TO BE
DONE AFTER 60,000 MILES AT THE SAME INTERVALS.
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Explanation Of Scheduled Mainienance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE“‘ - ALWAYS USE
SJ3 ENERGY CONSERVING I1 (GASOLINE ENGINE) OR CF-4/SH
(DIESEL ENGINE) QUALITY OILS
OF THE PROPER VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s engine (e.g.
SAE 5W-30 or 10W-30), see “Engine Oil”
in the Index.
2. CHASSIS LUBRICATION - Lubricate the front suspension, king
pin bushings, steering linkage, transmission, and transfer case shift
linkage, parking brake cable guides, rear driveline center splines and
front axle propshaft splines, brake pedal springs, and clutch pedal
springs at the intervals specified.
If you have a 3500
HD, lubricate the king pins and king pin bushings,
every
1,500 miles (2500 km) for Maintenance Schedule I, or every
3,000 (5000 km) for Maintenance Schedule 11.
Ball joints and king pin bushings should not be lubricated unless their
temperature
is 10” F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or
they could be damaged.
Also, be sure
to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION (5-SPEED
MANUAL TRANSMISSION WITH DEEP LOW
) - Lubricate the
clutch fork ball stud through the fitting
on the clutch housing.
Lubricant must be added “sparingly” to
the fitting, as only .0066 lb.
(.003 kg) is required to lubricate the ball stud surface. Do not add
lubricant more often than the intervals
in the Maintenance Charts. Too
much lubricant will damage the clutch assembly.
4. COOLING SYSTEM SERVICE”’? - Drain, flush and refill system
with new coolant. See “Engine Coolant” in the Index for
the proper
coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test.
the radiator and cap.
* An Emission Control Service
?A fluid
loss in these systems may indicate a problem. Have them
inspected and repaired at once.
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5. AIR CLEANER FILTER REPLACEMENT* - Replace at every
30,000 miles (50 000 km) or more often under dusty conditions. Ask
your dealer for the proper replacement intervals for your driving
conditions.
6. FRONT WHEEL BEARING REPACK (2-WHEEL DRIVE
ONLY)
- Clean and repack the front wheel bearings at each brake
relining, or at
the specified interval, whichever comes first.
7. TRANSMISSION SERVICE’/-
Automatic Transmission
- Change the transmission fluid and filter
every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or
every 12,000 miles
(20 000 km) for vehicles over 8,600 GVWR if the
vehicle is mainly driven under one or more
of these conditions:
In heavy city traffic.
0 Where the outside temperature regularly reaches 90°F (32°C) or
0 In hilly or mountainous terrain.
higher.
Frequent
trailer pulling.
Uses such as taxi, police, delivery or other commercial service.
If the vehicle
is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km) for vehicles under
8,600
GVWR or every 24,000 miles (40 000 km) for vehicles over
8,600 GVWR see “Automatic Transmission Fluid”
in the Index for
more information.
Manual Transmission - Transmission fluid does not require periodic
changing.
8. CDRV SYSTEM INSPECTION* - Check the Crankcase
Depression Regulator Valve System for any worn, plugged or collapsed
hoses. Have the system checked as described in the Service Manual.
9. FUEL FILTER REPLACEMENT*$ - Replace the fuel filter at the
specified interval or sooner if clogged.
?A fluid loss
in these systems may indicate a problem. Have them
inspected and repaired at once.
:i: An Emission Control Service
$The California Air Resources Board bas determined that the failure to
perform this maintenance item will not
nullify the emission warranty or
limit recall liability prior to the completion
of the vehicle useful life.
General Motors, however, urges that all recommended maintenance
services be performed at the indicated intervals and the maintenance be
recorded.
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10.
11.
12.
13.
14.
15.
16.
17.
SPARK PLUG REPLACEMENT* - Replace spark plugs with the
type listed in Section
6. See “Specification Charts” in the Index.
SPARK PLUG WIRE INSPECTION - Clean wires and inspect for
bums, cracks or other damage. Check the wire boot
fit at the distributor
and at the spark plugs. Replace wires
as needed.
-f‘A fluid loss in these systems may indicate a problem. Have them
inspected and repaired at once.
EGR SYSTEM INSPECTION* - Conduct EGR SYSTEM CHECK
as described in the Service Manual.
ELECTRONIC VACUUM REGULATOR VALVE (EVRV)
INSPECTION*
- Inspect filter for excessive contamination or
plugging. If required, clean element with
a solution of biodegradable
soap and water, let dry and reinstall element.
ENGINE TIMING CHECK AND DISTRIBUTOR CHECK
(SOME MODELS)*$
- Adjust timing to underhood label
specifications. Inspect the inside and outside of the distributor cap
and
rotor for cracks, carbon tracking and corrosion. Clean or replace as
needed.
FUEL TANK, CAP AND LINES INSPECTION*$ - Inspect the
fuel tank, cap and lines for damage or leaks. Remove
fuel cap, inspect
gasket for an even filler neck imprint, and any damage. Replace parts
as needed.
THERMOSTATICALLY CONTROLLED AIR CLEANER
INSPECTION*A
- (If so equipped.) Inspect all hoses and ducts for
proper hook-up. Be sure
the valve works properly.
SINGLE ENGINE ACCESSORY DRIVE (SERPENTINE) BELT
INSPECTION*
- Inspect belt. Look for cracks, fraying, wear, and
proper tension. Adjust or replace
as needed.
* An Emission Control Service
ANoise Emission Control Service
$The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty
or
limit recall liability prior to the completion of the vehicle useful life.
General Motors, however, urges that all recommended maintenance
services be performed at
the indicated intervals and the maintenance be
recorded.
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On vehicles with a key release lever, try to turn the key to LOCK without
pressing the lever. The key should turn to
LOCK only with the key lever
depressed.
On
all vehicles, the key should come out only in LOCK.
Parking brake and transmission
“P” (PARK) mechanism operation -
I
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your
foot on the regular brake, set the manual parking brake.
To check the parking brake: With the engine running and the
transmission
in “N” (Neutral), slowly remove foot pressure from the
regular brake pedal. Do this until the vehicle is held by the parking
brake only.
0 To check the “P’ (Park) mechanism’s holding ability: Apply the regular
brake and shift to
“P’ (Park). Release the manual parking brake, then
slowly release the regular brake.
Lap and Shoulder Belts Condition and Operation - Inspect belt system,
including webbing, buckles, latch plates, retractors, guide loops and
anchors. Have
a belt assembly replaced if the webbing has been cut or
otherwise damaged.
Body Lubrication Service - Lubricate all body door hinges with engine
oil. Also lubricate the tailgate, tailgate handle pivot points, and tailgate
mounted spare tire carrier
(if equipped}. Lubricate the body hood, fuel door
and rear compartment hinges, latches and locks including interior glove box
and console doors, and any folding seat hardware. Lubricate the hood safety
lever pivot and prop rod pivot. More frequent lubrication may be required
when exposed to a corrosive environment.
Periodic Maintenance Inspections - Listed below are inspections and
services which should be performed at least twice
a year (for instance each
spring or fall). You should
let your GM dealer’s service department or other
qualified service center do these
jobs. Make sure any necessary repairs are
completed at once.
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Maintenance Record
After each of the preceding Scheduled Maintenance Services is performed,
record the date, odometer reading, services performed (list item numbers)
and
who performed the services in the appropriate column. In addition,
retain copies
of your receipts. It is suggested that receipts be kept with your
Owner’s Manual.
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M
Maintenance OtherItems
.................................................. 6-49
Periodic Inspections
........................................... 7-24
Record
...................................................... 7-27
Scheduled Maintenance
.................................... 7.3. 7.18
When Towing
a Trailer ......................................... 4-44
Convexoutside ............................................... 2-55
Electric Outside
............................................... 2-54
Inside
....................................................... 2-54
Outside
..................................................... 2-54
Vanity
...................................................... 2-56
ModelReference
.................................................. 111
Underbody .................................................. 6-87
Master Cylinder (See “Brakes”) Mirrors
........................................................ 2-54
...
0
Odometer ...................................................... 2-68
Off-Road Driving (See “Driving”)
Off-RoadRecovery
.............................................. 4-10
Oil (Except Diesel) ............................................... 6-17
Additives
.................................................... 6-23
DisposalofUsed
.............................................. 6-28
Pressure Gage
................................................ 2-80
To(3lheck
.................................................... 6-18
WhatKindtoUse
............................................. 6-19
WhentoAdd
................................................. 6-18
Whentochange
.............................................. 6-28
Oil(Diese1)
..................................................... 6-24
Additives
.................................................... 6-28
DisposalofUsed
.............................................. 6-28
ToCheck
.................................................... 6-25
WhatKindtoUse
............................................. 6-26
WhentoAdd
................................................. 6-28
Whentochange
.............................................. 6-28
Owner Checks and Services ........................................ 7-22
Parking OnHills
..................................................... 4-43
Over Things That
Burn ......................................... 2-32
Torque Lock (Automatic Transmission)
............................ 2-29
Your Vehicle (Manual Transmission)
.............................. 2-32
Passing Other Vehicles
....................................... 4-10. 4-60
Periodic Maintenance Inspections
................................... 7-24
ParkingBrake
................................................... 2-28
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Power DoorLocks
................................................... 2-6
Steering
...................................................... 4-8
Steering Fluid ................................................ 6-43
Winches ..................................................... 4-36
Power Take-Off (PTO) ........................................... 4-37
Product Service Publications
........................................ 8-6
Radiator Pressure Cap
............................................ 6-42
Radio (see “Audio Systems”)
Recommended Fluids and Lubricants
................................ 7-25
Replacement Parts ............................................... 6-91
Reporting Safety Defects ........................................... 8-5
Roadside Assistance ............................................... 8-5
RockingYourVehicle ............................................ 5-41
Recovery Hooks ................................................. 5-41
Safety Belts
.................................................... 1-10
Adults ...................................................... 1-15
Center Passenger Position ....................................... 1-24
Cleaning
.................................................... 6-84
Checking Restraint System ......................................
Child Restraints ...............................................
Children ....................................................
DriverPosition ...............................................
Extender ....................................................
Lapshoulder .................................................
Large Children ...............................................
Properwear .................................................
Questions and Answers .........................................
Rearseatpassengers ...........................................
ReminderLight ...............................................
Right Front Passenger Position ...................................
Small Children and Babies ......................................
Use During Pregnancy .........................................
SafetyChains ...................................................
Replacing After a Crash ........................................
WhyTheyWork ..............................................
144
1-32
1-30
1-16
1-43
1-16
1-41
1-15
1-14
1-25
1-15
1-44
1-23
1-30
1-23
1-11
4-41
Safety Warnings and Symbols ........................................ vi
Scheduled Maintenance Services
..................................... 7-3
Seats
Controls
...................................................... 1-2
Easy Entry Seat ................................................ 1-6
Latches
.................................................. 1-5, 1-9
ManualFront .................................................. 1-2
PowerDriver’s
................................................ 1-3
Rear ......................................................... 1-8
Reclining ..................................................... 1-3
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I
Service Do-It-Yourself
.......
Parts Identification Label
Publications
..........
Replacement Parts and Fj
Service Engine Soon Light
Service Station Checks
....
11
........................................ 6-3
....................................... 6-90
.................................... 8.6, 8.8
ter Recommendations
..................... 6-94
.................................. 2.74. 6-65
....................................... 7-28
Shift Indicator Light
......................................... 2.26, 2.76
ShiftingIntoPark
................................................ 2-30
Sliding Rear Window
............................................. 2-38
SpareTire
...................................................... 5-29
Pickup Bed Mounting
..................................... 5.31. 5-40
Specification Charts .............................................. 6-91
Speedometer
.................................................... 2-68
Starting your Diesel Engine
........................................ 2-16
Starting your Gasoline Engine
...................................... 2-12
Removal
.................................................... 5-29
Storage
..................................................... 5-39
Steering
........................................................ 4-8
Column Shift Lever
............................................ 2-30
InEmergencies
................................................ 4-9
Console
................................................ 2-59. 2-61
GarageDoorOpener
........................................... 2-61
GloveBox
................................................... 2-58
Other
....................................................... 2-65
SunVisors
..................................................... 2-55
Swing-Outwindows
............................................. 2-38
Storage Compartments
............................................ 2-58
T
Tachometer ..................................................... 2-69
Tailgate
......................................................... 2-8
Theft
........................................................... 2-9
Tiltwheel
...................................................... 2-39
Tires
.......................................................... 6-71
Chains
...................................................... 6-79
Flat
........................................................ 5-26
Balancing
................................................... 6-78
Changing a Flat
.......................................... 5.25, 5.32
Hub CapsNVheel Nut Caps
...................................... 5-32
InspectionRotation
....................................... 6-73. 6-75
Loading
..................................................... 2-39
New
........................................................ 6-76
Pressure
..................................................... 6-71
Spare (See “Spare Tire”)
Underbodycarrier
............................................ 5-29
Uniform Tire Quality Grading
................................... 6-77
TorqueLock
............................................... 2.29. 2.31
Towing
ATrailer
............................................... 4-38. 6.67
Maintenance
................................................. 4-44
Recommendations
............................................. 6-70
Turnsignals
................................................. 4-42
Following Distance
............................................ 4-42
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