maintenance GMC SIERRA 1996 Repair Manual

1 Long Tripmighway Maintenance Schedule -- Gasoline Engines I
100,000 Miles (1 66 000 km)
0 Drain, flush and refill cooling system (or
every
60 months since last service,
whichever occurs first). See “Engine
Coolant” in
the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
An Emission Con.tro1 Service. 3-
0 Inspect spark plug wires.
0 Replace spark plugs. An Emission Control Service.
Change automatic transmission fluid
and filter
if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90” F
(32°C) or higher.
An Emission Control Service.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
vyou do not ILY~ your- vehicle under my uf
these c*orlditions, the fluid and filter do not
require chwgirzg.
Manual transmission fluid doesn’t require change.
Inspect Positive Crankcase Ventilation
(Pcv) valve. An Enlission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:
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Automatic Transmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look
for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its job, have
it
repaired. Have any torn or frayed safety belts replaced.
Also
look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag
system
does not need regular maintenance.)
Air Cleaner Filter Restriction Indicator Check
Your vehicle has an indicator on the engine that lets you
know when the air cleaner filter is dirty and needs to be
changed. Check indicator at least twice
a year or when
your
oil is changed. See “Air Cleaner” in the Index for
more information.
Manual Transmission Check
Check the transmission fluid level; add if needed. See
“Manual Transmission” in
the Index. A fluid loss may
indicate
a problem. Check the system and repair if needed. Check the transmission
fluid level; add if needed. See
“Automatic Transmission”
in the Index. A fluid loss
may indicate a problem. Check the system and repair
if needed.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid”
in the Index. A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired
at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified
in Part D.
Body Lubrication Service
Lubricate all fuel doors, body hood and body door
hinges, tailgate and tailgate handle pivot points, latches,
locks and folding seat hardware. Part
D tells you what to
use. More frequent lubrication may be required when
exposed to a corrosive environment.
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Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your GM dealer’s
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures
to perform these services may be
found
in a GM service manual. See “Service and Owner
Publications” in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs
of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well
as open seams,
holes, loose connections or other conditions which could
cause
a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust”
in the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace
as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.
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Part E: Maintenance Record
After the scheduled services are performed, record the
date, odometer reading and who performed the service
in the boxes provided after the maintenance interval. Any
additional information from “Owner Checks and
Services” or “Periodic Maintenance” can
be added on
the following record pages. Also,
you should retain all
maintenance receipts. Your owner information portfolio
is a convenient place to store them.
Maintenance Record
ODOMETER
DATE READING SERVICED
BY MAINTENANCE PERFORMED
~
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Maintenance Record
ODOMETER
DATE MAINTENANCE PERFORMED SERVICED BY READING
7-52
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Maintenance Record
ODOMETER
DATE READING SERVICED
BY MAINTENANCE PERFORMED
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Maintenance Record
ODOMETER
DATE READING SERVICED BY MAINTENANCE PERFORMED
~
~
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Service Manuals
Service manuals contain diagnostic and repair
information for all chassis and body systems. They may
be useful for owners who wish
to get a greater
understanding of their vehicle. They are also useful for
owners with the appropriate skill level or training who
wish
to perform “do-it-yourself’ service. These are
authentic General Motors service manuals meant for
professional, qualified technicians.
Service Bulletins
Service bulletins covering various subjects are regularly
sent to all General Motors dealerships. GM monitors
product performance in the field. When service methods
are found which promote better service on GM vehicles,
bulletins are created to help the technician perform
better service. Service bulletins may involve any number
of vehicles. Some will describe inexpensive
service; others will describe expensive service. Some
will advise of new or unexpected conditions, and others
may help avoid future costly repairs. Service bulletins
are meant for qualified technicians. In some cases
bulletins refer to service manuals, specialized
tools,
equipment and safety procedures necessary to service
the vehicle. Since these bulletins
are issued throughout
the model year and beyond, an index is required and
published quarterly
to help identify specific bulletins.
Subscriptions are available.
You can order an index at
the toll-free numbers listed previously, or ask a GM
dealer to see an index or individual bulletin.
Owner Publications
Owner’s manuals, warranty folders and various owner
assistance booklets provide owners with general
operation and maintenance information.
8-10
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Labels Certification
................................. 4-42
CertificatiodTire
............................. 4-42
Service Parts Identification
..................... 6-67
Vehicle Identification Number
................... 6-67
Lalnps
........................................ 2-39
Cargo
...................................... 2-43
Dome
...................................... 2-42
Interior
..................................... 2-42
On Reminder ................................ 2-39
UnderhoodReel
.............................. 2-41
Latches. Seatback
................................ 1-5
Leaving Your Vehicle ............................. 2-5
Leaving Your Vehicle
with the Engine Running ....... 2-28
Lighter
....................................... 2-52
Lights Air Bag Readiness
....................... 1-22. 2-59
Anti-Lock Brake System Warning
............ 2.62. 4-6
Brake System Warning
......................... 2-61
Charging System
............................. 2-59
CheckGages
................................ 2-67
Daytime Running Lamps Indicator
............... 2-67
Safety Belt Reminder
...................... 1-9.2-58
Service Engine Soon
.......................... 2-63
Shift
.................................. 2-20. 2-66
Loading Information, Truck-Camper
............... 4-44
Loading Your Vehicle
........................... 4-42
Lockoutswitch
................................ 2-32
Locks
Cylinders ................................... 7-43
Door
........................................ 2-4 Key Lock
Cylinders Service
.................... 7-43
PowerDoor
.................................. 2-5
Steering Column Lock Check
................... 7-45
Lubricants
and Fluids ............................ 7-48
Lubrication Service. Body
........................ 7-43
Lumbar Controls
................................ 1-2
Maintenance. Normal Replacement Parts
........... 6-75
Maintenance Record
............................ 7-51
Maintenance Schedule
............................ 7-1
Long Trip/Highway Definition
................... 7-5
Long Trip/Highway Intervals
..................... 7-5
Owner Checks and Services
..................... 7-42
Periodic Maintenance Inspections
................ 7-46
Recommended Fluids and Lubricants
............. 7-48
Scheduled Maintenance Services
.................. 7-3
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals ........................ 7-4
Maintenance. Underbody
......................... 6-65
Maintenance When Trailer Towing ................. 4-59
Malfunction Indicator Lamp
...................... 2-63
Manual Front Seat
............................... 1-1
Manual Mirror ................................. 2-45
Manual Transmission Check
...................................... 7-43
Fluid
....................................... 6-22
Shifting
................................ 2-17. 2-18
Starting Your Engine .......................... 2-11
Manual Windows
............................... 2-31
Memo Pad Holder
.............................. 2-49
Methanol
...................................... 6-3
9-6
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Mirrors ....................................... 2-43
Convex Outside
.............................. 2-46
Inside Day/Night Rearview
..................... 2-43
Manual
..................................... 2-45
Power Remote Control
......................... 2-45
Model Reference
................................. vi
MountainRoads ................................ 4-36
Electrochromic
bay/Night Rearview
.............. 2-44
MMT
......................................... 6-3
New Vehicle Break-In ........................... 2-8
Nightvision
................................... 4-29
Noise Control System
........................... 6- 1 1
Odometer .................................... 2-57
Odometer
. Trip ................................. 2-57
Off-Road Driving
.............................. 4- I3
Off-Road Recovery
............................. 4- IO
Oil. Engine .................................... 6-12
Overheating Engine
............................. 5- IO
Owner Checks and Services ....................... 7-42
Owner Publications. Ordering
...................... 8-9
Opener.
Garage Door
............................ 2-46
Paint Spotting. Chemical
........................ 6-65
Park. Shifting Into
.............................. 2-26
Parking AtNight
..................................... 2-8
Brake
...................................... 2-25 Brake Mechanism Check
....................... 7-45
Over Things That
Burn ........................ 2-29
With
a Trailer ................................ 4-58
Your Vehicle. Manual Transmission
.............. 2-29
Passenger Position
.............................. 1-28
Passing
....................................... 4-11
Periodic Maintenance Inspections .................. 7-46
Power Accessory
Outlet ............................. 2-53
DoorLocks
................................... 2-5
Driver’sSeat
................................. 1-2
Option Fuses
................................ 6-68
Remote Control Mirror ........................ 2-45
Steering
Fluid ................................ 6-31
Take-Off
.................................... 4-60
Winches
.................................... 4-60
Windows
................................... 2-31
Pregnancy, Use
of Safety Belts .................... 1-27
Problems on the Road
............................ 5-1
PTO ......................................... 4-60
Publications. Service and Owner
.................... 8-9
Lots ........................................ 2-8
Steering
..................................... 4-8
Radiator
..................................... 5-17
Radiator Pressure Cap
........................... 6-30
RadioReception
................................ 3-23
Radios
........................................ 3-6
Rain. Driving
In ................................ 4-30
Reading
Lamps ................................ 2-42
9-7
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