brake GMC SIERRA 2003 Service Manual

Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. Your vehicle could be damaged. Avoid
making very sharp turns while trailering.
When you’re turning with a trailer, make wider turns
than normal. Do this so your trailer won’t strike
soft shoulders, curbs, road signs, trees or other objects.
Avoid jerky or sudden maneuvers. Signal well in
advance.
Turn Signals When Towing a Trailer
The arrows on your instrument panel willash whenever
you signal a turn or lane change. Properly hooked up,
the trailer lamps will alsoash, telling other drivers
you’re about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel willash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It’s
important to check occasionally to be sure the trailer
bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you don’t shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
You can tow in DRIVE (D). You may want to shift the
transmission to THIRD (3) or, if necessary, a lower gear
selection if the transmission shifts too often (e.g.,
under heavy loads and/or hilly conditions).
You may also want to activate the tow/haul mode if the
transmission shifts too often. See“Tow/Haul Mode”
earlier in this section.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in PARK (P) for a
few minutes before turning the engine off. If you do get
the overheat warning, seeEngine Overheating on
page 5-26.
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Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here’s
how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) yet.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P).
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmissionuid (don’t overll),
engine oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help yound them quickly. If
you’re trailering, it’s a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
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Trailer Wiring Harness
Your pickup is equipped with the eight-wire trailer
towing harness. This harness with a seven-pin universal
heavy-duty trailer connector is attached to a bracket
on the hitch platform.
The Center High-Mounted Stoplamp (CHMSL) wire is
tied next to the trailer wiring harness for use with a
trailer, slide-in camper or cap.The eight-wire harness contains the following trailer
circuits:
Yellow: Left Stop/Turn Signal
Dark Green: Right Stop/Turn Signal
Brown: Taillamps
White: Ground
Light Green: Back-up Lamps
Light Blue: Center High-Mounted Stoplamp
(CHMSL)
Red: Battery Feed
Dark Blue: Trailer Brake
If your trailer is equipped with electrical brakes, you can
get a jumper harness/electric trailer brake control
with a trailer battery feed fuse from your dealer. This
harness and fuse should be installed by your dealer or a
qualied service center.
If you need to tow a light-duty trailer with a standard
four-way round pin connector, you can also get an
adapter from your dealer.
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Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
All-Wheel Drive..............................................5-45
Rear Axle.......................................................5-46
Front Axle......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-49
Roof Marker Lamps......................................5-51
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-52
Pickup Box Identification and Fender
Marker Lamps...........................................5-54
Taillamps.....................................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement
..............5-56
Section 5 Service and Appearance Care
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Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start afire. These include liquids like fuel,
oil, coolant, brakefluid, windshield washer and
otherfluids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood do the following:
1. Pull the handle inside
the vehicle located
under and to the left of
the steering wheel.
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A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Cleaner/Filter Restriction Indicator
D. Engine Oil Dipstick
E. Engine Oil Fill Cap
F. Automatic Transmission Dipstick
G. Fan
H. Remote Negative (−) Terminal (GND)
I. Remote Positive (+) Terminal
J. Power Steering Fluid Reservoir
K. Brake Fluid Reservoir
L. Underhood Fuse Block
M. Battery
N. Windshield Washer Fluid Reservoir
Engine Oil
If the CHECK OIL LEVEL light appears on the
instrument cluster, it means you need to check your
engine oil level right away. For more information,
see“CHECK OIL LEVEL”underDIC Warnings and
Messages on page 3-51.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It’s a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick has a yellow looped handle and
is located on the passenger’s side of the vehicle.
SeeEngine Compartment Overview on page 5-12for
more information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
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Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C).Ifit’s colder than 50°F (10°C), drive the vehicle
in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A coldfluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle forfive minutes if outside temperatures are
50°F (10°C) or more. If it’s colder than 50°F (10°C), you
may have to idle the engine longer. Should thefluid
level be low during this cold check, youmustcheck the
fluid hot before addingfluid. Checking thefluid hot
will give you a more accurate reading of thefluid level.
Checking the Fluid Level
Prepare your vehicle as follows:
•Park your vehicle on a level place. Keep the engine
running.
•With the parking brake applied, place the shift lever
in PARK (P).
•With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
•Let the engine run at idle for three minutes or more.Then, without shutting off the engine, follow these steps:
The transmission dipstick handle is located at the rear
of the engine compartment, on the passenger’s
side. SeeEngine Compartment Overview on page 5-12
for further information on location.
1. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
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Brakes
Brake Fluid
Your brake master cylinder reservoir isfilled with DOT-3
brakefluid. SeeEngine Compartment Overview on
page 5-12for the location of the reservoir.
There are only two reasons why the brakefluid level in
the reservoir might go down. Thefirst is that the
brakefluid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
thefluid level goes back up. The other reason is
thatfluid is leaking out of the brake system. If it is, you
should have your brake systemfixed, since a leak
means that sooner or later your brakes won’t work well,
or won’t work at all.
So, it isn’t a good idea to“top off”your brakefluid.
Adding brakefluid won’t correct a leak. If you addfluid
when your linings are worn, then you’ll have too
muchfluid when you get new brake linings. You should
add (or remove) brakefluid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brakefluid, it can spill on
the engine. Thefluid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done on the brake
hydraulic system. See“Checking Brake Fluid”
in this section.
Refer to the Maintenance Schedule to determine when
to check your brakefluid. SeePart C: Periodic
Maintenance Inspections on page 6-14.
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Checking Brake Fluid
You can check the brakefluid without taking off the cap.
Just look at the brakefluid reservoir. Thefluid level
should be above MIN. If it isn’t have your brake system
checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
When you do need brakefluid, use only DOT-3 brake
fluid. Use new brakefluid from a sealed container
only. SeePart D: Recommended Fluids and Lubricants
on page 6-15.
Always clean the brakefluid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind offluid in your brake
system, your brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper brake
fluid.
Notice:
•Using the wrongfluid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they’ll have to be replaced.
Don’t let someone put in the wrong kind offluid.
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•If you spill brakefluid on your vehicle’s painted
surfaces, the paintfinish can be damaged. Be
careful not to spill brakefluid on your vehicle.
If you do, wash it off immediately. See
“Appearance Care”in the Index.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedalfirmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes won’t work well. That could
lead to an accident. When you hear the brake
wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates may cause a brake
squeal when the brakes arefirst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specifications.
Brake linings should always be replaced as complete
axle sets.
SeeBrake System Inspection on page 6-15.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
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