brake GMC SIERRA 2003 Repair Manual

Fuses Usage
FOG LP Fog Lamp Relay
FOG LP Fog Lamps
HORN Horn Relay
W/S WASHWindshield Washer Pump
Relay
W/S WASH Windshield Washer Pump
INFOOnStar/Rear Seat
EntertainmentFuses Usage
RADIO AMP Radio Amplifier
RH HID Not Used
HORN Horn
EAP Not Used
TREC All-Wheel Drive Module
SBA Supplemental Brake Assist
Capacities and Specifications
Capacities and Specifications
ApplicationCapacities
English Metric
Cooling System 14.8 quarts 14.0 L
Engine Oil with Filter 6.0 quarts 5.7 L
Fuel Tank 26.0 gallons 98.4 L
Air Conditioning Refrigerant R134a 1.6 lbs. 0.7 kg
Use Refrigerant Oil, R134a Systems
All capacities are approximate. When adding, be sure tofill to the approximate level, as recommended in this
manual. SeePart D: Recommended Fluids and Lubricants on page 6-15.
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2003 - Sierra Denali

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Twice a Year...................................6-10At Least Once a Year
...................................6-11
Part C: Periodic Maintenance Inspections
.........6-14
Steering and Suspension Inspection
................6-14
Exhaust System Inspection
............................6-14
Fuel System Inspection
..................................6-14
Engine Cooling System Inspection
...................6-14
Transfer Case and Front Axle (All-Wheel
Drive) Inspection
.......................................6-15
Brake System Inspection
................................6-15
Part D: Recommended Fluids and Lubricants
. . . .6-15
Part E: Maintenance Record
...........................6-17
Section 6 Maintenance Schedule
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2003 - Sierra Denali

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) and 200,000 miles (332 000 km) should
be repeated at the same intervals after 150,000 miles
(240 000 km) and 200,000 miles (332 000 km) for the life
of this vehicle.
SeePart B: Owner Checks and Services on page 6-10
andPart C: Periodic Maintenance Inspections on
page 6-14.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle ’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-15.
Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life System (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil andfilter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that,
if you are driving under the best conditions, the oil
life system may not indicate that an oil change is
necessary for over a year. However, your engine oil and
filter must be changed at least once a year and at
this time the system must be reset. Your dealer has
GM-trained service people who will perform this
work using genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
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If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. SeeEngine Oil on
page 5-13for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and filter change.
Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage, transfer case shift
linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is 10°F
(-12°C) or higher or they could be damaged.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.
7,500 Miles (12 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven
in dusty/dirty conditions, inspectfilter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
22,500 Miles (37 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven
in dusty/dirty conditions, inspectfilter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
6-6
2003 - Sierra Denali

Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-22if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-22if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
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2003 - Sierra Denali

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in NEUTRAL
(N), slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water toush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-13
2003 - Sierra Denali

Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. Auid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certied for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle’s engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-23.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brakeuid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent or
equivalent.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
6-15
2003 - Sierra Denali

If NHTSA receives similar complaints, it may open an
investigation, and if itnds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782), or
write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
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2003 - Sierra Denali

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-35
Additional Program Information........................... 7-8
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-91
Add-On Equipment..........................................4-50
Adjusting the Speakers (Balance/Fade)..............3-60
After Off-Road Driving.....................................4-30
Air Bag
Off Light.....................................................3-28
Passenger Status Indicator...........................3-31
Readiness Light..........................................3-27
Air Bag Systems.............................................1-55
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-71
Air Bag Off Switch.......................................1-61
How Does an Air Bag Restrain?....................1-59
Passenger Sensing System...........................1-66
Servicing Your Air Bag-Equipped Vehicle.........1-70
What Makes an Air Bag Inflate?....................1-59
What Will You See After an Air Bag Inflates?......1-59
When Should an Air Bag Inflate?...................1-58
Where Are the Air Bags?
..............................1-57
Air Cleaner/Filter, Engine
.................................5-18
Air Conditioning
..............................................3-21
All Overseas Locations
...................................... 7-4
All-Wheel Drive
...............................................5-45
All-Wheel Drive (AWD) System
.........................2-21AM ...............................................................3-76
Antenna, Fixed Mast.......................................3-78
Antenna, XM™ Satellite Radio Antenna System.....3-78
Anti-lock Brake System..................................... 4-6
Anti-Lock Brake, System Warning Light..............3-35
Appearance Care............................................5-82
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-88
Cleaning the Inside of Your Vehicle................5-83
Cleaning the Outside of Your Vehicle..............5-85
Finish Damage............................................5-87
GM Vehicle Care/Appearance Materials..........5-88
Sheet Metal Damage...................................5-87
Underbody Maintenance...............................5-87
Weatherstrips..............................................5-85
Approaching a Hill..........................................4-23
Ashtrays........................................................3-17
Audio System(s).............................................3-56
Audio Steering Wheel Controls......................3-76
Care of Your Cassette Tape Player................3-77
Care of Your CD Player...............................3-78
Care of Your CDs ........................................3-78
CD Changer
...............................................3-73
Fixed Mast Antenna
.....................................3-78
Navigation/Radio System
..............................3-70
Radio with Cassette and CD
.........................3-57
Rear Seat Audio (RSA)
................................3-71
Setting the Time
..........................................3-57
Theft-Deterrent Feature
................................3-75
Understanding Radio Reception
.....................3-76
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2003 - Sierra Denali

Audio System(s) (cont.)
XM™Satellite Radio Antenna System............3-78
Automatic Headlamp System............................3-12
Automatic Transmission
Fluid..........................................................5-20
Operation...................................................2-19
Automatic Transmission Check..........................6-11
Automatic Transmission Shift Lock Control
System Check.............................................6-12
B
Backing Up....................................................4-58
Battery..........................................................5-39
BATTERY NOT CHARGING.............................3-52
Battery Replacement......................................... 2-5
Battery Run-Down Protection............................3-16
Battery Warning Light......................................3-33
Before Leaving on a Long Trip.........................4-37
Before You Go Off-Roading..............................4-18
Body Lubrication Service..................................6-11
Brake
Parking......................................................2-22
System Inspection.......................................6-15
System Warning Light..................................3-34
Brake Adjustment............................................5-38
Brake Fluid....................................................5-36
Brake Pedal Travel.........................................5-38
Brake Wear...................................................5-38
Brakes..........................................................5-36Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-15
Bulb Replacement...........................................5-48
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp......................................5-52
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-49
Halogen Bulbs............................................5-48
Headlamps.................................................5-48
Pickup Box Identification and Fender
Marker Lamps.........................................5-54
Replacement Bulbs......................................5-55
Roof Marker Lamps.....................................5-51
Taillamps....................................................5-54
Buying New Tires...........................................5-60
C
California Fuel.................................................. 5-5
Canada........................................................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-6
Capacities and Specifications............................5-99
Car Washes for QUADRASTEER™Equipped
Vehicles.....................................................4-14
Carbon Monoxide...................4-40, 4-53, 2-10, 2-26
Care of
Safety Belts................................................5-84
Your Cassette Tape Player............................3-77
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2003 - Sierra Denali