fuel GMC SIERRA 2003 Service Manual

Engine Specifications
Engine VIN Code Type Spark Plug Gap
VORTEC™6000 U V8 0.060 inches (1.52 mm)
Wheels and Tires
Wheel Nut Torque 140 lb ft (190Y)
Tire Pressure See the Certification/Tire label on the rear edge of the
driver’s door.
Normal Maintenance
Replacement Parts
Part Number
Oil Filter*PF44
Engine Air Cleaner/Filter* A1518C
Passenger Compartment Air Filter Kit** 52485513
PCV Valve*CV2001–C
Spark Plugs41–974*/PZTR5A15 NGK
Fuel Filter*GF626
Wiper Blades**15153642
TypeITTA
*ACDelco
®Part No.
**GM Part No.
5-100
2003 - Sierra Denali

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Twice a Year...................................6-10At Least Once a Year
...................................6-11
Part C: Periodic Maintenance Inspections
.........6-14
Steering and Suspension Inspection
................6-14
Exhaust System Inspection
............................6-14
Fuel System Inspection
..................................6-14
Engine Cooling System Inspection
...................6-14
Transfer Case and Front Axle (All-Wheel
Drive) Inspection
.......................................6-15
Brake System Inspection
................................6-15
Part D: Recommended Fluids and Lubricants
. . . .6-15
Part E: Maintenance Record
...........................6-17
Section 6 Maintenance Schedule
6-1
2003 - Sierra Denali

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication
scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil andfilter. Lubricate chassis components with
each oil change. Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good condition. But we don’t know exactly how
you’ll drive it. You may drive very short distances only
a few times a week. Or you may drive long distances in
very hot, dusty weather. You may use your vehicle in
making deliveries. Or you may drive it to work, to
do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine GM parts.
The properfluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:•carry passengers and cargo within recommended
limits. You willfind these limits on your vehicle’s
Certification/Tire label. SeeLoading Your Vehicle on
page 4-47.
•are driven on reasonable road surfaces within legal
driving limits.
•are driven off-road in the recommended manner.
SeeOperating Your All-Wheel-Drive Vehicle Off
Paved Roads on page 4-18.
•use the recommended fuel. SeeGasoline Octane
on page 5-4.
6-4
2003 - Sierra Denali

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) and 200,000 miles (332 000 km) should
be repeated at the same intervals after 150,000 miles
(240 000 km) and 200,000 miles (332 000 km) for the life
of this vehicle.
SeePart B: Owner Checks and Services on page 6-10
andPart C: Periodic Maintenance Inspections on
page 6-14.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle ’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-15.
Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life System (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil andfilter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that,
if you are driving under the best conditions, the oil
life system may not indicate that an oil change is
necessary for over a year. However, your engine oil and
filter must be changed at least once a year and at
this time the system must be reset. Your dealer has
GM-trained service people who will perform this
work using genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
6-5
2003 - Sierra Denali

❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuelfilter.An Emission Control Service.
(See footnote†.)
37,500 Miles (62 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven
in dusty/dirty conditions, inspectfilter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
50,000 Miles (83 000 km)
❑Change automatic transmissionfluid andfilter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at 100,000 miles
(166 000 km).
52,500 Miles (87 500 km)
❑Check rear/front axle uid level and add uid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
6-7
2003 - Sierra Denali

60,000 Miles (100 000 km)
❑Inspect engine air cleanerlter change indicator.
If necessary, replace thelter. If vehicle is driven
in dusty/dirty conditions, inspectlter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuellter.An Emission Control Service.
(See footnote†.)
❑Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly, if equipped. Replace as needed.
An Emission Control Service. (See footnote†.)
67,500 Miles (112 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Inspect engine air cleanerlter change indicator.
If necessary, replace thelter. If vehicle is driven
in dusty/dirty conditions, inspectlter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
82,500 Miles (137 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
❑Inspect engine air cleanerlter change indicator.
If necessary, replace thelter. If vehicle is driven
in dusty/dirty conditions, inspectlter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-18for more information.
An Emission Control Service. (See footnote†.)
6-8
2003 - Sierra Denali

❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Replace fuellter.An Emission Control Service.
(See Footnote†.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.❑Change automatic transmissionuid andlter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
❑If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmissionuid, change
both theuid andlter.
❑Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain,ush and rell cooling system (or every
60 months since last service, whichever occursrst).
SeeEngine Coolant on page 5-23for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.An Emission
Control Service.
6-9
2003 - Sierra Denali

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specied to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever anyuids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuelfill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-23for further details.
Windshield Washer Fluid Level Check
Check the windshield washeruid level in the windshield
washer tank and add the properuid if necessary.
SeeWindshield Washer Fluid on page 5-35for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inated to the correct pressures.
Don’t forget to check your spare tire. SeeTires on
page 5-56for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-56for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
6-10
2003 - Sierra Denali

Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-85.
Spare Tire Check
At least twice a year, after the monthly ination check of
the spare tire determines that the spare is inated to
the correct tire ination pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench/ratchet to tighten the cable. SeeChanging a Flat
Tire on page 5-65.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-15.
Automatic Transmission Check
Check the transmissionuid level; add if needed. See
Automatic Transmission Fluid on page 5-20.Auid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all body door hinges, hood latch assembly,
secondary latch, pivots, spring anchor, release
pawl, tailgate hinge, tailgate linkage, tailgate handle
pivot points, latch bolt, fuel door hinge, locks and folding
seat hardware. Part D tells you what to use. More
frequent lubrication may be required when exposed to a
corrosive environment.
6-11
2003 - Sierra Denali

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-9.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in theoor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-26.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-14
2003 - Sierra Denali