engine GMC SIERRA 2004 Owner's Manual

(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, cha®ng, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgatelinkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)Add ¯uid as needed. A ¯uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission ¯uid and ®lter if the
vehicle GVWR is over 8600 lbs. or if the vehicle is
mainly driven under one or more of these conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(i)Drain, ¯ush and re®ll cooling system. See Engine
Coolant on page 5-33for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ®ller neck.
Pressure test the cooling system and pressure cap.
6-9

At the First 100, 1,000 and 6,000
Miles (160, 1 600 and 10 000km)
Check dual wheel nut torque. For proper torque, seeCapacities and Speci®cations on page 5-134.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-18for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOLžcoolant mixture if necessary. SeeEngine
Coolant on page 5-33for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary.
At Least Once a Month
Tire In¯ation Check
Visually inspect your tires and make sure tires are
in¯ated to the correct pressures. Do not forget to check
your spare tire. See
Tires on page 5-76for further
details. Check to make sure the spare tire is stored
securely. Push, pull and then try to rotate or turn
the spare tire. If it moves, tighten it. See
Changing a
Flat Tire on page 5-96.
6-11

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-48if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-48if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
GM Goodwrench dealer for service.
6-12

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·The key should turn to LOCK only when the
shift lever is in PARK (P).
·The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-13

Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certi®ed for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle's
engine, see
Engine Oil on
page 5-18.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-33.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
žWasher Solvent.
Hydraulic
Clutch System
(5±Speed
Trans.)Hydraulic Clutch Fluid
(GM Part No. U.S. 12345347, in
Canada 10953517) or equivalent
DOT-3 brake ¯uid.
Hydraulic
Clutch System
(6±Speed
Trans.)Hydraulic Clutch Fluid. Use only
GM Part No. U.S. 88958860, in
Canada 88901244, Super DOT-4
brake ¯uid.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Manual
Transmission
(5±Speed with
Low Gear,
RPO MW3)GM Goodwrench Synthetic Manual
Transmission Fluid (GM Part No.
U.S. 12346190, in Canada
10953477) or equivalent SAE
75W-85 GL-4 gear oil.
6-14

Normal Maintenance Replacement Parts
Replacement parts identi®ed below by name, part number, or speci®cation can be obtained from your dealer.
VIN Code W V T
Oil Filter 25010792**/PF47* 25010633**/PF44* 25010633**/PF44*
Engine Air Cleaner/Filter 25313348**/A1519C*² 25313348**/A1519C*² 25313348**/A1519C*²
PCV Valve 6487532**/CV769C* Ð Ð
Spark Plugs25162556**
/41±932*12571164**
41±985*12571164**
/41±985*
Fuel Filter 25121792**/GF626* 25121792**/GF626 25121792**/GF626*
Wiper Blades 15153642** 15153642** 15153642**
Wiper Blade Type ITTA ITTA ITTA
Wiper Blade Length22 inches
(56.0 cm)22 inches
(56.0 cm)22 inches
(56.0 cm)
*ACDelco
žpart number
** GM part number
²A1518C high-capacity air cleaner ®lter may be substituted.
6-17

VIN Code U N G
Oil Filter 25010633**/PF44* 25010633**/PF44* 89028862**/PF454*
Engine Air Cleaner
/Filter25313349**
A1518C*25313349**
A1518C*25313349**
A1518C*
PCV Valve Ð Ð Ð
Spark Plugs 12571164**/41±985* 12571164**/41±985* 12578277**/41±983*
Fuel Filter 25121792**/GF626* 25121792**/GF626* 25121792**/GF626*
Wiper Blades 15153642** 15153642** 15153642**
Wiper Blade Type ITTA ITTA ITTA
Wiper Blade Length22 inches
(56.0 cm)22 inches
(56.0 cm)22 inches
(56.0 cm)
*ACDelco
žpart number
** GM part number
²A1518C high-capacity air cleaner ®lter may be substituted.
6-18

Vehicle Data Collection and Event
Data Records
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle's performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems, such
as the Airbag Sensing and Diagnostic Module (SDM) in
your vehicle may record information about the condition
of the vehicle and how it was operated, such as engine
speed, brake applications, throttle position, vehicle
speed, seat belt usage, airbag readiness, airbag
performance data, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than·with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
·in response to an official request of police or similar
government office,
·as part of GM's defense of litigation through the
discovery process, or
·as required by law.
In addition, once GM collects or receives data, GM may
·use the data for GM research needs,
·make it available for research where appropriate
con®dentiality is to be maintained and need is
shown, or
·share summary data which is not tied to a speci®c
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or SDM.
If your vehicle is equipped with OnStar, please check
the OnStar subscription service agreement or manual for
information on its operations and data collection.
7-10

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-12

A
Accessory Power Outlets.................................3-20
Adding a Snow Plow or Similar Equipment.........4-64
Adding Washer Fluid.......................................5-46
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-125
Add-On Equipment..........................................4-63
Adjusting the Speakers
(Balance/Fade)..................3-76, 3-80, 3-91, 3-105
After Off-Road Driving.....................................4-37
Air Bag
Off Light.....................................................3-37
Passenger Status Indicator...........................3-40
Readiness Light..........................................3-36
Air Bag Systems.............................................1-70
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-86
Air Bag Off Switch.......................................1-76
How Does an Air Bag Restrain?....................1-75
Passenger Sensing System...........................1-81
Servicing Your Air Bag-Equipped Vehicle.........1-86
What Makes an Air Bag In¯ate?....................1-74
What Will You See After an Air Bag In¯ates?......1-75
When Should an Air Bag In¯ate?...................1-73
Where Are the Air Bags?..............................1-72
Air Cleaner/Filter, Engine.................................5-23
Air Conditioning..............................................3-30
Airbag Sensing and Diagnostic Module (SDM)....7-10All Overseas Locations...................................... 7-5
AM .............................................................3-129
AM-FM Radio.................................................3-74
Antenna, Fixed Mast......................................3-131
Antenna, XMŸ Satellite Radio Antenna
System.....................................................3-131
Anti-lock Brake System..................................... 4-7
Anti-Lock Brake, System Warning Light..............3-45
Appearance Care..........................................5-116
Care of Safety Belts...................................5-119
Chemical Paint Spotting..............................5-123
Cleaning the Inside of Your Vehicle..............5-117
Cleaning the Outside of Your Vehicle............5-120
Finish Damage..........................................5-122
Sheet Metal Damage..................................5-122
Underbody Maintenance.............................5-123
Vehicle Care/Appearance Materials...............5-123
Weatherstrips............................................5-119
Approaching a Hill..........................................4-27
Ashtrays........................................................3-21
Audio Output................................................3-123
Audio System(s).............................................3-73
AM-FM Radio.............................................3-74
Audio Steering Wheel Controls....................3-128
Care of Your Cassette Tape Player...............3-129
Care of Your CD and DVD Player................3-131
Care of Your CDs and DVDs.......................3-130
Chime Level Adjustment.............................3-131
Fixed Mast Antenna...................................3-131
Radio with Cassette and CD.........................3-88
1