transmission GMC SIERRA 2004 Manual PDF

If No Steam Is Coming From Your
Engine
An overheat warning, along with a low coolant condition,
can indicate a serious problem. For more information,
see
Driver Information Center (DIC) on page 3-55.
If you get an engine overheat warning and don't have a
low coolant condition, but see or hear no steam, the
problem may not be too serious. Sometimes the engine
can get a little too hot when you:
·Climb a long hill on a hot day.
·Stop after high speed driving.
·Idle for long periods in traffic.
·Tow a trailer. See ªDriving on Gradesº under
Towing a Trailer on page 4-70.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. If you have an air conditioner and it's on, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you're in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving ± AUTOMATIC OVERDRIVE
Xor
DRIVE (D) for automatic transmissions.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can drive
normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there's still no sign of steam, push down the
accelerator until the engine speed is about twice as fast
as normal idle speed for at least three minutes while
you're parked. If you still have the warning,
turn off the
engine and get everyone out of the vehicleuntil it
cools down. Also, see ªOverheated Engine Protection
Operating Modeº listed previously in this section.
You may decide not to lift the hood but to get service
help right away.
5-38

5. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark.6. Then replace the
pressure cap. Be sure
the pressure cap is
hand-tight and
fully seated.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions,
the fan is spinning slower and the clutch is not fully
engaged. This improves fuel economy and reduces fan
noise. Under heavy vehicle loading, trailer towing and/or
high outside temperatures, the fan speed increases as
the clutch more fully engages. So you may hear an
increase in fan noise. This is normal and should not be
mistaken as the transmission slipping or making extra
shifts. It is merely the cooling system functioning properly.
The fan will slow down when additional cooling is not
required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
5-44

3. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake ®rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake. If
you have a four-wheel-drive vehicle, be sure
the transfer case is in a drive gear not in NEUTRAL.
Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
4. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off the
radio and all lamps that aren't needed. This
will avoid sparks and help save both batteries. And
it could save your radio!5. Open the hoods and locate the positive (+) and
negative (-) terminal locations of the other vehicle.
Your vehicle has a remote positive (+) jump
starting terminal and a remote negative (-) jump
starting terminal. You should always use these
remote terminals instead of the terminals on the
battery.
The remote positive (+) terminal is located behind a
red plastic cover, if equipped, near the engine
accessory drive bracket. To uncover the remote
positive (+) terminal, open the red plastic cover, if
equipped.
The remote negative (-) terminal is located on the
engine drive bracket on all V8 and diesel engines,
and on the thermostat housing on the 8.1L engine.
On V8 engines it is marked ªGND.º
On V6 engines the remote negative (-) terminal is
located on a tab attached to the engine accessory
drive bracket where it is marked ªGND.º
See
Engine Compartment Overview on page 5-12for more information on location.
5-54

(A) Light Truck (LT-Metric) Tire:The United States
version of a metric tire sizing system. The letter ªLTº as
the ®rst two characters in the tire size means a light
truck tire engineered to standards set by the U. S. Tire
and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is ª75,º as shown in item ªCº of
the illustration, it would mean that the tire's sidewall is
75% as high as it is wide.(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
ªRº means radial ply construction; the letter ªDº means
diagonal or bias ply construction; and the letter ªBº
means belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:The service description
indicates the load range and speed rating of a tire. The
load index can range from 1 to 279. Speed ratings
range from ªAº to ªZº. The light truck tire size example
above shows dual or single tire con®gurations.Tire Terminology and De®nitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire's height to its
width. Light Truck (LT-Metric) Tire
5-81

Fuses Usage
SUNROOF Sunroof
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Not Used
AUX PWRAuxiliary Power Outlet Ð
Console
IGN 1 Ignition Relay
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
IGN EInstrument Panel Cluster, Air
Conditioning Relay, Turn
Signal/Hazard Switch, Starter
Relay
RTD Ride Control
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)Fuses Usage
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
02B Oxygen Sensors
SIRSupplemental In¯atable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker Lamps
DRLDaytime Running Lamps
(Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
IPC/DICInstrument Panel
Cluster/Driver Information
Center
5-132

Fuses Usage
HVAC/ECAS Climate Control Controller
CIG LTR Cigarette Lighter
HI HDLP-RT High Beam Headlamp-Right
HDLP-LOW Headlamp Low Beam Relay
A/C COMP Air Conditioning Compressor
A/C COMPAir Conditioning Compressor
Relay
RR WPR Not Used
RADIO Audio System
SEO B1Mid Bussed Electrical Center,
Rear Heated Seats,
HomeLink
LO HDLP-LT Headlamp Low Beam-Left
BTSIBrake Transmission Shift
Interlock System
CRANK Starting SystemFuses Usage
LO HDLP-RT Headlamp Low Beam-Right
FOG LP Fog Lamp Relay
FOG LP Fog Lamps
HORN Horn Relay
W/S WASHWindshield Washer Pump
Relay
W/S WASH Windshield Washer Pump
INFOOnStar/Rear Seat
Entertainment
RADIO AMP Radio Ampli®er
RH HID Not Used
HORN Horn
EAP Not Used
TREC All-Wheel Drive Module
SBA Supplemental Brake Assist
5-133

ApplicationCapacities
English Metric
Cooling System
After re®ll, the level must be rechecked. See ªCooling Systemº in the Index.
VORTECŸ 4300 V6 Automatic Transmission 14.0 quarts 13.0 L
VORTECŸ 4300 V6 Manual Transmission 15.0 quarts 14.0 L
VORTECŸ 4800 V8 Automatic Transmission 15.0 quarts 14.0 L
VORTECŸ 4800 V8 Manual Transmission 15.0 quarts 14.0 L
VORTECŸ 5300 V8 Automatic Transmission 14.0 quarts 13.0 L
VORTECŸ 5300 V8** Automatic Transmission 16.0 quarts 15.0 L
VORTECŸ 6000 V8 Automatic Transmission 13.0 quarts 12.0 L
VORTECŸ 6000 V8* Automatic Transmission 13.0 quarts 12.0 L
VORTECŸ 6000 V8 Manual Transmission 16.0 quarts 15.0 L
VORTECŸ 6000 V8* Manual Transmission 16.0 quarts 15.0 L
VORTECŸ 8100 V8 Manual Transmission 22.0 quarts 21.0 L
VORTECŸ 8100 V8 Automatic Transmission 21.0 quarts 20.0 L
* Vehicles equipped with the optional engine oil cooler.
** Vehicles equipped with the optional air conditioner.
Engine Oil With Filter
After re®ll, the level must be rechecked. Add enough engine oil so that the ¯uid is within the proper operating
range. See
Engine Oil on page 5-18.
VORTECŸ 4300 V6 (Vin W) 4.5 quarts 4.3 L
VORTECŸ 4800 V8 ( Vin V) 6.0 quarts 5.7 L
VORTECŸ 5300 V8 (Vin T) 6.0 quarts 5.7 L
VORTECŸ 6000 V8 (Vin U) 6.0 quarts 5.7 L
5-135

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and ®lter. Reset oil life system. See
Engine Oil on
page 5-18.An Emission Control Service.··
Lubricate chassis components.
See footnote #.··
Visually check for any leaks or damage.
See footnote (j).··
Inspect engine air cleaner ®lter or change indicator (if equipped). If necessary,
replace ®lter. See
Engine Air Cleaner/Filter on page 5-23.An Emission Control
Service. See footnote ².··
Rotate tires and check in¯ation pressures and wear. See
Tires on page 5-76.··
Inspect brake system.
See footnote (a).··
Check engine coolant and windshield washer ¯uid levels and add ¯uid as
needed.··
Perform any needed additional services. See ªAdditional Required Servicesº in
this section.··
Inspect suspension and steering components.
See footnote (b).·
Inspect engine cooling system.
See footnote (c).·
Inspect wiper blades.
See footnote (d).·
Inspect restraint system components.
See footnote (e).·
Lubricate body components.
See footnote (f).·
Check transmission ¯uid level and add ¯uid as needed.·
6-5

Additional Required Services
The following services should be performed at the ®rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Allison transmission only: Replace
external control-main ®lter.
See
footnote (l).
Inspect fuel system for damage
or leaks.······
Inspect exhaust system for loose or
damaged components.······
Vehicles without a ®lter restriction
indicator: Replace engine air
cleaner ®lter. See
Engine Air
Cleaner/Filter on page 5-23.An Emission Control Service.
······
6-speed manual transmission
only: Change clutch ¯uid.
See
footnote (n).······
6-6

Additional Required Services (cont'd)
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Allison transmission only: Change
automatic transmission ¯uid and
®lter (severe service).
See footnote
(m).······
Allison transmission only: Change
automatic transmission ¯uid and
®lter (normal service).···
Except Allison: Change automatic
transmission ¯uid and ®lter (severe
service).
See footnote (h).···
Except Allison: Change automatic
transmission ¯uid and ®lter (normal
service).·
Four-wheel drive with automatic
transfer case only: Change transfer
case ¯uid.
See footnote (g).···
Inspect evaporative control system.
An Emission Control Service. See
footnotes ² and (k).···
6-7