transmission GMC SIERRA 2004 Manual Online

Additional Required Services (cont'd)
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace spark plugs and inspect
spark plug wires.
An Emission
Control Service.·
Engine cooling system service
(or every 5 years, whichever occurs
®rst).
An Emission Control Service.
See footnote (i).·
Inspect engine accessory drive belt.
An Emission Control Service.·
5-speed manual transmission only:
Change manual transmission ¯uid.·
Maintenance Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10ÉF (-12ÉC) or higher,
or they could be damaged.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, cha®ng, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
6-8

(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, cha®ng, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgatelinkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)Add ¯uid as needed. A ¯uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission ¯uid and ®lter if the
vehicle GVWR is over 8600 lbs. or if the vehicle is
mainly driven under one or more of these conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(i)Drain, ¯ush and re®ll cooling system. See Engine
Coolant on page 5-33for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ®ller neck.
Pressure test the cooling system and pressure cap.
6-9

(j)A ¯uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the ¯uid level checked. Add ¯uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
(l)Change ®lter only at the ®rst maintenance service
performed on the vehicle.
(m)Change automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(n)Change clutch ¯uid (or every 24 months, whichever
occurs ®rst).
Owner Checks and Services
These owner checks and services should be performed
at the intervals speci®ed to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in
Recommended Fluids and Lubricants on page 6-14.
6-10

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-48if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-48if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
GM Goodwrench dealer for service.
6-12

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·The key should turn to LOCK only when the
shift lever is in PARK (P).
·The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-13

Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certi®ed for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle's
engine, see
Engine Oil on
page 5-18.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-33.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
žWasher Solvent.
Hydraulic
Clutch System
(5±Speed
Trans.)Hydraulic Clutch Fluid
(GM Part No. U.S. 12345347, in
Canada 10953517) or equivalent
DOT-3 brake ¯uid.
Hydraulic
Clutch System
(6±Speed
Trans.)Hydraulic Clutch Fluid. Use only
GM Part No. U.S. 88958860, in
Canada 88901244, Super DOT-4
brake ¯uid.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Manual
Transmission
(5±Speed with
Low Gear,
RPO MW3)GM Goodwrench Synthetic Manual
Transmission Fluid (GM Part No.
U.S. 12346190, in Canada
10953477) or equivalent SAE
75W-85 GL-4 gear oil.
6-14

Usage Fluid/Lubricant
Manual
Transmission
(5±Speed
without Low
Gear, RPO
MG5)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
Manual
Transmission
(6±Speed)TranSyndŸ Synthetic Transmission
Fluid (GM Part No. U.S. 12378515,
in Canada 88900701).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Floor Shift
LinkageLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2
Category LB or GC-LB.
Usage Fluid/Lubricant
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front AxleSAE 80W-90 Axle Lubricant
(GM Part No. U.S. 1052271, in
Canada 10950849).
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Speci®cation 9986115.
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. U.S. 12378557, in
Canada 88901362.
Do not add
friction modi®er.
Manual
Transfer CaseDEXRONž-III Automatic
Transmission Fluid.
6-15

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-12

Audio System(s) (cont.)
Radio with CD............................................3-77
Radio with Six-Disc CD..............................3-102
Rear Seat Audio (RSA)...............................3-126
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-74
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-74
Theft-Deterrent Feature...............................3-127
Understanding Radio Reception...................3-129
XMŸ Satellite Radio Antenna System...........3-131
Automatic Dimming Mirror Operation..........2-56, 2-58
Automatic Headlamp System............................3-15
Automatic Transfer Case..................................2-39
Automatic Transmission...................................2-23
Fluid..................................................5-25, 5-28
Operation...................................................2-26
Auxiliary Battery............................................4-100
Auxiliary Roof Mounted Lamp Switch.................3-18
B
Backing Up....................................................4-92
Battery..........................................................5-52
BATTERY NOT CHARGING.............................3-66
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-20Battery Warning Light......................................3-42
Before Leaving on a Long Trip.........................4-44
Before You Drive...........................................3-116
Before You Go Off-Roading..............................4-22
Brake
Parking......................................................2-48
System Warning Light..................................3-43
Brake Adjustment............................................5-51
Brake Fluid....................................................5-48
Brake Pedal Travel.........................................5-51
Brake Wear...................................................5-51
Brakes..........................................................5-48
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-21
BUCKLE PASSENGER....................................3-67
BUCKLE SEATBELT.......................................3-67
Bulb Replacement...........................................5-64
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp............................................5-69
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-66
Halogen Bulbs............................................5-64
Headlamps.................................................5-64
Pickup Box Identi®cation and Fender Marker
Lamps....................................................5-70
Replacement Bulbs......................................5-74
2

Electrical System (cont.)
Fuses and Circuit Breakers.........................5-126
Power Windows and Other Power Options....5-126
Windshield Wiper Fuses.............................5-126
Electronic Transfer Case..................................2-44
Emissions Inspection and Maintenance
Programs...................................................3-51
Engine
Air Cleaner/Filter.........................................5-23
Battery.......................................................5-52
Check and Service Engine Soon Light............3-49
Coolant......................................................5-33
Coolant Heater............................................2-25
Coolant Temperature Gage...........................3-46
Engine Compartment Overview......................5-12
Exhaust.....................................................2-53
Fan Noise..................................................5-44
Oil .............................................................5-18
Overheating................................................5-36
Starting......................................................2-23
ENGINE COOLANT HOT.................................3-68
Engine Hour Meter Display...............................3-35
Engine Oil Additives........................................5-21
ENGINE OVERHEATED..................................3-68
Entertainment System
Cleaning the Video Screen..........................3-131
DVD Distortion..........................................3-129
Entry Lighting.................................................3-19
Environmental Concerns..................................4-24
Event Data Records (EDR)..............................7-10Exit Lighting...................................................3-19
Express Down Windows..................................2-17
Extended Cab................................................1-58
Extended Cab and Crew Cab...........................1-55
Extender, Safety Belt.......................................1-32
Exterior Lamps...............................................3-14
F
Fifth Wheel and Gooseneck Trailering................4-90
Filter
Engine Air Cleaner......................................5-23
Finding a Program Type (PTY) Station
(RDS and XMŸ).......................3-80, 3-92, 3-105
Finding a Station..................3-75, 3-78, 3-90, 3-103
Finish Care..................................................5-120
Finish Damage.............................................5-122
Five-Speed (VORTECŸ 4300 V6 and
4800 V8 Engines)........................................2-31
Five-Speed (VORTECŸ 6000 V8 Engine)...........2-30
Fixed Mast Antenna.......................................3-131
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-95
Flat Tire, Changing.........................................5-96
Fluid
Automatic Transmission........................5-25, 5-28
Manual Transmission....................................5-31
Power Steering...........................................5-45
6