transmission GMC SIERRA 2005 Owner's Manual

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Allison Transmission
®only: Change
automatic transmission uid and lter
(severe service).See footnote (m).••••••
Allison Transmission
®only: Change
automatic transmission uid and lter
(normal service).•••
Except Allison Transmission
®: Change
automatic transmission uid and lter
(severe service).See footnote (h).•••
Except Allison Transmission
®: Change
automatic transmission uid and lter
(normal service).•
Four-wheel drive with automatic
transfer case only: Change transfer
case uid.See footnote (g).•••
Inspect evaporative control system.
An Emission Control Service. See
footnotes † and (k).•••
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
6-7

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service
(or every ve years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
5-speed manual transmission only:
Change manual transmission uid.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (−12°C) or higher,
or they could be damaged. Vehicles used under severe
commercial operating conditions require lubrication
on a regular basis every 3,000 miles (5 000 km).
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
6-8

(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
(The airbag system does not need regular maintenance.)(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgate linkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)Check vent hose at transfer case for kinks and
proper installation.
(h)Change automatic transmission uid and lter if the
vehicle GVWR is over 8600 lbs or if the vehicle is
mainly driven under one or more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, ush and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-35for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap and ller neck. Pressure test the cooling
system and pressure cap.
6-9

(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
(l)Change clutch uid (or every 24 months, whichever
occurs rst).
(m)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.(n)Vehicles with diesel engine or with GVWR above
10,000 lbs (4 536 kg) only: Inspect shields for damage or
looseness. Adjust or replace as required. This is a
Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
(p)If you drive regularly under dusty conditions, inspect
the lter or change indicator (if equipped) at each
engine oil change.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist
you with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-14.
6-10

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-48if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench
®dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-48if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your GM Goodwrench
®dealer
for service.
6-12

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
The ignition should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Contact your GM Goodwrench
®dealer if service is
required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench
®dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-13

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name,
part number or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM
Goodwrench
®oil meets all the
requirements for your vehicle. To
determine the proper viscosity for
your vehicle’s engine, seeEngine
Oil (Gasoline Engine) on page 5-20.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-35.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Hydraulic
Clutch System
(5–Speed
Trans.)Hydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517) or equivalent DOT-3
brake uid.
Hydraulic
Clutch System
(6–Speed
Trans.)Hydraulic Clutch Fluid. Use only GM
Part No. U.S. 88958860, in Canada
88901244, Super DOT-4 brake uid.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Manual
Transmission
(5–Speed with
Low Gear, RPO
MW3)GM Goodwrench
®Synthetic Manual
Transmission Fluid (GM Part No.
U.S. 12346190, in Canada
10953477) or equivalent SAE
75W-85 GL-4 gear oil.
Manual
Transmission
(5–Speed
without Low
Gear, RPO
MG5)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
6-14

Usage Fluid/Lubricant
Manual
Transmission
(6–Speed)Synthetic Transmission Fluid
approved to Allison
Transmission
®specication
TES-295 (GM Part No. U.S.
12378515, in Canada 88900701).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Floor Shift
LinkageLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2 Category
LB or GC-LB.
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front AxleSAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849).
Usage Fluid/Lubricant
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. U.S. 12378557, in
Canada 88901362.Do not add
friction modier.
Manual
Transfer CaseDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Automatic
Transfer CaseAUTO-TRAK II Fluid (GM Part No.
U.S. 12378508, in Canada
10953626).
Front Axle
Propshaft
Spline or
One-Piece
Propshaft
Spline
(Two-Wheel
Drive with Auto.
Trans.)Spline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of GM
9985830.
6-15

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782),
or write:
GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-11

Audio System(s) (cont.)
Radio with CD............................................3-73
Radio with Six-Disc CD................................3-98
Rear Seat Audio (RSA)...............................3-122
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-70
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-69
Theft-Deterrent Feature...............................3-123
Understanding Radio Reception...................3-125
XM™ Satellite Radio Antenna System...........3-127
Automatic Headlamp System............................3-15
Automatic Transmission
Fluid..................................................5-27, 5-30
Operation...................................................2-26
Auxiliary Roof Mounted Lamp Switch.................3-17
B
Battery..........................................................5-52
Battery Warning Light......................................3-38
Before Leaving on a Long Trip.........................4-41
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-48
System Warning Light..................................3-39
Brakes..........................................................5-49
Braking........................................................... 4-5Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-21
Bulb Replacement...........................................5-62
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp......................................5-67
Front Turn Signal, Sidemarker and
Daytime Running Lamps...........................5-64
Halogen Bulbs............................................5-62
Headlamps.................................................5-63
Pickup Box Identication and Fender
Marker Lamps.........................................5-69
Replacement Bulbs......................................5-71
Roof Marker Lamps.....................................5-65
Taillamps....................................................5-69
Buying New Tires...........................................5-86
C
California Fuel.................................................. 5-7
Canadian Owners................................................ ii
Capacities and Specications..........................5-130
Carbon Monoxide...................2-15, 2-53, 4-44, 4-68
Care of
Safety Belts..............................................5-115
Your Cassette Tape Player..........................3-125
Your CD and DVD Player...........................3-126
Your CDs and DVDs..................................3-126
Cargo Lamp...................................................3-19
Center Console Storage Area...........................2-71
2