engine GMC SIERRA DENALI 2003 Owners Manual

Maintenance Schedule
Introduction
I
IMPORTANT:
KEEP ENGINE OIL
AT THE PROPER
LNEL AND CHANGE
AS
RECOMMENDED
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
fluid levels or the wrong tire inflation can increase
the level of emissions from your vehicle.
To help protect
our environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow recommended maintenance may not be
covered by warranty.
6-2

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil and filter. Lubricate chassis components with
each oil change.
Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good condition. But we don’t know exactly how
you’ll drive it. You may drive very short distances only
a few times a week. Or you may drive long distances in
very hot, dusty weather. You may use your vehicle in
making deliveries. Or yo may drive
it to work, to
do errands or in many other ways.
Because
of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements.
So please read
the following and note how you drive.
If you have any
questions on how to keep your vehicle in good condition,
see your dealer. This part tells
you the maintenance services you should
have done and when you should schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine
GM parts.
The proper fluids and lubricants
so use are listed in Part
D. Make sure whoever services your vehicle uses
these.
All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
Certification/Tire label. See
Loading Your Vehicle on
page 4-45.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in the recommended manner.
See
Operating Your All- Wheel-Drive Vehicle Off
Paved Roads on page 4- 16.
use the recommended fuel. See Gasoline Octane
on page 5-5.
6-4

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be repeated after 100,000 miles
(1 66 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240
000 km) and 200,000 miles (332 000 km) should
be repeated at the same intervals after 150,000 miles
(240
000 km) and 200,000 miles (332 000 km) for the life
of this vehicle.
See
Part B: Owner Checks and Services on page 6-10
and Part C: Periodic Maintenance Inspections on
page
6- 14.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle
's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection on page
6-15.
Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life SystemTM (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change
is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that,
it
you are driving under the best conditions, the oil life
system may not indicate that an
oil change is necessary
for over a year. However, your engine
oil and filter
must be changed at least once a year and at this time
the system must be reset. It
is also important to
check your oil regularly and keep
it at the proper level.
6-5

If the system is ever reset accidentally, you must
change your oil at
3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See
Engine Oil on
page 5-73
for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and filter change.
Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage, transfer case shift
linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is
10°F (-12°C) or higher or they could be damaged.
After the services are performed, record the date,
odometer reading and who performed the service on the
maintenance record pages in Part
E of this schedule.
7,500 Miles (12 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
15,000 Miles (25 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
6-6

22,500 Miles (37 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
30,000 Miles (50 000 km)
CI Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Replace fuel filter. An Emission Control Service. (See
0 Rotate tires. See Tire Inspection and Rotation on
footnote
t.)
Control Service.
Ll Replace engine air cleaner filter. An Emission
37,500 Miles (62 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle
s
for leaking.
0 Rotate tires. See Tire Inspection and Rotation on
ea1 S
45,000 Miles (75 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
CI Rotate tires. See Tire Inspection and Rotation on
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at
100,000 miles
(166
000 km).
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
6-7

52,500 Miles (87 500 km)
U Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
il Rotate tires. See Tire Inspection and Rotation on
60,000 Miles (100 000 km)
5
u
0
Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
Rotate tires. See
Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
Replace fuel filter. An Emission Control Service. (See
footnote
t.)
Replace engine air cleaner filter. An Emission
Control Service.
Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly,
if equipped. Replace as needed. An
Emission Control Service. (See footnote
t.)
67,500 Miles (112 500 km)
CI Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
75,000 Miles (125 000 km)
U Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
f.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
5 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
82,500 Miles (137 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
6-8

90,000 Miles (150 000 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Replace fuel filter. An Emission Control Service. (See
Footnote
t.)
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
97,500 Miles (162 500 km)
c[I Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
0 Replace spark plugs. An Emission Control Service.
Service.
0 Change automatic
transmission fluid and filter if the
vehicle
is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
0 If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-24 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
0 Inspect engine accessory drive belt. An Emission
Control Service.
6-9

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part
D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See Engine Oil on page 5-13 for further
details.
Engine Coolant Level Check Windshield Washer Fluid Level Check
Check
the windshield washer fluid level in the windshield
washer tank and add the proper fluid
if necessary.
See
Windshield Washer Fluid on page 5-38 for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tries are inflated to the correct pressures.
Don’t forget to check your spare tire. See
Tires on
page 5-61
for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every
50 hours of tape play. See Audio System(s)
on page 3-61
for further details.
Check the engine coolant level and add
DEX-COOL@
coolant mixture if necessary. See Engine Coolant
on page
5-24 for further details.
6-1 0

Starter Switch Check Automatic Transmission Shift Lock
Contr-l System Check
When you are doing this check, the vehicle
could move suddenly.
If it does, you or others
could be injured. Follow the steps below.
1
1.
2.
3.
Before you start, be sure you have enough room
around the vehicle.
Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-22 if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately
if it starts.
Try
to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL
(N).
If the starter works in any other position, your
vehicle needs service.
I
_/hen you are doing _.. check, tl vel le
could move suddenly.
If it does, you or others
could be injured.
Follow the steps below.
I
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See Parking Brake
on page 2-22 if necessary.
Be ready
to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try
to move the shift lever out
of PARK (P) with normal effort.
If the shift lever
moves out of PARK (P), your vehicle needs service.
6-1 2

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
* The key should turn to LOCK only when the
The key should come out only in LOCK.
shift lever
is in PARK (P).
Parking Brake and Automatic
Transmission Park (P) Mechanism
A. le1 , ..
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there
is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move. Park on a
fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
@ To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL
(N), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the
parking brake only.
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
To check the PARK (P) mechanism’s holding
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-1 3