transmission GMC SIERRA DENALI 2004 Service Manual

Additional Required Services
The following services should be performed at the ®rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.······
Inspect exhaust system for loose or
damaged components.······
Vehicles without a ®lter restriction
indicator: Replace engine air cleaner
®lter. See
Engine Air Cleaner/Filter on
page 5-16.An Emission Control
Service.······
Change automatic transmission ¯uid
and ®lter (severe service).
See footnote (h).···
Change automatic transmission ¯uid
and ®lter (normal service).·
Inspect evaporative control system.
An Emission Control Service. See
footnotes ² and (g).···
6-6

Maintenance Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10ÉF (-12ÉC) or higher,
or they could be damaged.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, cha®ng, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, cha®ng, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgatelinkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
6-8

(g)Add ¯uid as needed. A ¯uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(i)Drain, ¯ush and re®ll cooling system. See Engine
Coolant on page 5-21for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ®ller neck.
Pressure test the cooling system and pressure cap.
(j)
A ¯uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the ¯uid level checked. Add ¯uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
Owner Checks and Services
These owner checks and services should be performed
at the intervals speci®ed to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in
Recommended Fluids and Lubricants on page 6-13.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-11for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
6-9

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-25if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your GM
Goodwrench dealer for service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·The key should turn to LOCK only when the
shift lever is in PARK (P).
·The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service is
required.
6-11

Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-12

Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certi®ed for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle's
engine, see
Engine Oil on
page 5-11.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-21.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent.
Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Floor Shift
LinkageLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2
Category LB or GC-LB.
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front AxleSAE 75W-90 Synthetic
Axle Lubricant
(GM Part No. U.S. 12378261, in
Canada 10953455) meeting GM
Speci®cation 9986115.
6-13

Usage Fluid/Lubricant
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. 12378557
(in Canada 88901362).
Do not add friction modi®er.
Transfer CaseDEXRON
ž-III Automatic
Transmission Fluid.
Rear Driveline
Center SplineChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Axle
Propshaft
SplineSpline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of
GM 9985830.
Hood HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Usage Fluid/Lubricant
Body Door
Hinge Pins,
Tailgate Hinge
and Linkage,
Folding Seats
and Fuel Door
HingeMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
Weatherstrip
SqueaksSynthetic Grease
with Te¯on, Superlube
(GM Part No. U.S. 12371287, in
Canada 10953437).
6-14

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782),
or write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

Audio System(s).............................................3-64
Audio Steering Wheel Controls......................3-85
Care of Your Cassette Tape Player................3-87
Care of Your CD Player...............................3-88
Care of Your CDs........................................3-88
CD Changer...............................................3-82
Chime Level Adjustment...............................3-88
Fixed Mast Antenna.....................................3-88
Navigation/Radio System..............................3-79
Radio with Cassette and CD.........................3-65
Rear Seat Audio (RSA)................................3-80
Setting the Time..........................................3-64
Theft-Deterrent Feature................................3-85
Understanding Radio Reception.....................3-86
XMŸ Satellite Radio Antenna System............3-88
Automatic Dimming Mirror Operation..................2-32
Automatic Headlamp System............................3-13
Automatic Transmission
Fluid..........................................................5-18
Operation...................................................2-22
B
Backing Up....................................................4-66
Battery..........................................................5-40
BATTERY NOT CHARGING.............................3-58
Battery Replacement......................................... 2-5
Battery Run-Down Protection............................3-18Battery Warning Light......................................3-35
Before Leaving on a Long Trip.........................4-38
Before You Go Off-Roading..............................4-18
Brake
Parking......................................................2-25
System Warning Light..................................3-37
Brake Adjustment............................................5-39
Brake Fluid....................................................5-36
Brake Pedal Travel.........................................5-39
Brake Wear...................................................5-39
Brakes..........................................................5-36
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
BUCKLE PASSENGER....................................3-58
BUCKLE SEATBELT.......................................3-58
Bulb Replacement...........................................5-49
Center High-Mounted Stoplamp (CHMSL) and
Cargo Lamp............................................5-54
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-50
Halogen Bulbs............................................5-49
Headlamps.................................................5-49
Pickup Box Identi®cation and Fender
Marker Lamps.........................................5-55
Replacement Bulbs......................................5-57
Roof Marker Lamps.....................................5-52
Taillamps....................................................5-56
Buying New Tires...........................................5-70
2

Engine (cont.)
Engine Compartment Overview......................5-10
Exhaust.....................................................2-29
Fan Noise..................................................5-34
Oil .............................................................5-11
Overheating................................................5-25
Starting......................................................2-19
ENGINE COOLANT HOT.................................3-59
Engine Hour Meter Display...............................3-29
Engine Oil Additives........................................5-14
ENGINE OVERHEATED..................................3-59
Entry Lighting.................................................3-16
Environmental Concerns..................................4-20
Erasing HomeLink
žButtons..............................2-41
Event Data Records (EDR)................................ 7-9
Exit Lighting...................................................3-16
Express-Down Windows...................................2-14
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-16
Finding a Program Type (PTY) Station
(RDS and XMŸ).........................................3-69
Finding a Station............................................3-67
Finish Care....................................................5-99
Finish Damage.............................................5-102Fixed Mast Antenna........................................3-88
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Fluid
Automatic Transmission................................5-18
Power Steering...........................................5-34
Windshield Washer......................................5-35
FM Stereo.....................................................3-86
Fog Lamps....................................................3-15
Folding the Rear Seat....................................... 1-8
Following Distance..........................................4-66
Front Axle......................................................5-48
Front Reading Lamps......................................3-17
Fuel............................................................... 5-4
Additives...................................................... 5-5
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-8
Filling Your Tank........................................... 5-6
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-45
Gasoline Octane........................................... 5-4
Gasoline Speci®cations.................................. 5-4
Low Warning Light.......................................3-45
Fuel Information Button....................................3-49
FUEL LEVEL LOW.........................................3-59
Fuses
Fuses and Circuit Breakers.........................5-105
Windshield Wiper.......................................5-105
6