maintenance GREAT WALL FLORID 2008 Service Manual
[x] Cancel search | Manufacturer: GREAT WALL, Model Year: 2008, Model line: FLORID, Model: GREAT WALL FLORID 2008Pages: 281, PDF Size: 43.97 MB
Page 245 of 281

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5. Install the rear door lock assembly.
Install the assembled assembly, tighten the lock mounting
screws (pay attention to put the outwardly open swing arm
lever clip of the lock onto the outer opened fork of the out-
side handle framework), and then insert the wire harness
plug-in into the door lock socket.
6. Install the cable buckle.
7. Install the inside handle.
Clamp the inside handle clip to the door inner decoration
board, and then firmly press the inside handle clip dowel pin
into the mounting hole.
8. Install the rear door outside handle decorative cap, and
tighten the decorative cap mounting bolt.
9. Install the inside handle screw.
When the door cylinder panel assembly is installed, tighten
the inside handle's mounting screw.
10. Install the rear door lock latch.
11. For rear door lock removal, please simply reverse the
installation steps.
Door lock fork
Inside handle dowel pin
Inside handle clip
Mounting screw
Door lock inside handle
Rear door lock latch
Q2580822
Page 247 of 281

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Wiper arm and vent panel removal and in-
stallation
1. Remove the bolt cover of the wiper arm.
2. Remove the retaining bolt of the wiper arm.
3. Wobble the wiper arm to remove it.
Wiper Arm and Vent Panel Assembly
Components
4. Take off the rear weatherstrip of the engine hood from
the vent panel.
5. Remove the screws from the two ends of vent panel.
6. Remove the expansion button in the middle of the right
and left vent panels.
7. For wiper arm and vent panel Installation, please simply
reverse the removal steps.
Right wiper arm
Left wiper arm
Wiper arm bolt cover
Wiper arm bolt
Left vent panel
Right vent panel
Engine hood rear weatherstrip
Screw
Screw
Wiper arm bolt cover
Wiper arm bolt
Wiper arm
Engine hood rear
weatherstrip
Vent panel expansion button
Screw
Page 249 of 281

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Dashboard
Components
Dashboard removal
1. Remove the auxiliary facia console.
(a) Take down the front ash tray assembly
(b) Take down the auxiliary facia console decorative carpet.
(c) Remove one screw.
(d) Remove the parking brake lever panel.
(e) Remove the shift lever cap.
(f) Remove the auxiliary facia console assembly.
2. Remove the left & right trim strip assembly of the dash-
board.
Front ash tray assembly
Dashboard top assembly
Combination switch cover assembly
Dashboard lower framework assemblyGlove box assembly
Fuse box
Dashboard left trim strip
Dashboard center console left trim strip
Ash tray assembly
Coin box bottom
Coin box coverFront ash tray assembly
Dashboard center console right trim strip assembly
Small glove box assembly
Shift handle cover assembly
Auxiliary facia console
Dashboard center console assembly
Air-conditioner center right air outlet tray assembly
Combination meter hood assembly
Side air outlet decorative cap
Air-conditioner air outlet wind-ball assembly
Air-conditioner air outlet tray assembly
Air-conditioner left air outlet tray assembly
Dashboard right trim strip
Parking brake lever panel
Auxiliary facia console decorative carpet
Screw
Buckle
Auxiliary facia console
Dashboard right trim strip assembly
Page 251 of 281

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11. Remove the dashboard top assembly.
(a) Remove the four screws.
(b) Remove the dashboard top assembly.
12. Remove the air conditioner controller (refer to air con-
ditioner controller removal for details).
13. Remove the small glove box assembly.
(a) Remove the four screws.
(b) Remove the small glove box assembly.
14. Remove the ash tray assembly.
(a) Remove the two screws.
(b) Remove the ash tray assembly.
15. Remove the coin box cover.
16. Remove the coin box bottom.
(a) Remove the two buckles.
(b) Remove the coin box bottom.
17. Remove the combination switch (refer to combination
switch removal for details).
Small glove box assembly
Ash tray assembly
Coin box cover
Screw
Screw
Dashboard top assembly
Screw
Screw
Coin box
bottomBuckle
Buckle
Page 253 of 281

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Cooling Unit
Components
Radiator removal
1. Remove the battery negative (-) terminal.
2. Remove the electronic fan connector.
3. Screw off the radiator drain valve, and drain the cool-
ant.
4. Disconnect the engine's water inlet and outlet pipes.
Caution: Avoid impurities entering the pipes.
5. Use a No. 10 wrench to separate the radiator upper
cross member from the vehicle body.
6. Take the radiator out of its mounting hole.
7. Remove the radiator inlet and outlet pipe.
Radiator filler assembly
Radiator upper mount
Radiator inlet connecting pipe
Attachment clip
Radiator assembly
Overflow pipe
Radiator inlet pipe
Electronic fan with overflow tank assembly
Mounting bolt
Radiator outlet pipe
Attachment clip
Radiator lower mount
Radiator drain valve
Fan connection port
Radiator upper cross member
Radiator lower mount
Radiator upper mount
Radiator outlet pipe
Radiator inlet pipe
Radiator
outlet pipe
Radiator inlet pipe
Page 255 of 281

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Front door removal
1. Remove the front door inner decoration board.
(a) Remove the interior armrest screw and armrest.
(b) R e m o v e t h e d o o r i n s i d e h a n d l e s c r e w a n d i n s i d e
handle.
(c) Remove the electrical switch and pull out the wire
harness.
(d) Insert buckle screwdriver between the fixed buckle and
the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(e) Take down the door inner decoration board.
Front Door Assembly
Components
Front door triangular protector LH
Front door protector assembly LH
Front door armrest LH
Front door internal weatherstrip LH
Front door assembly LH
Front door lower hinge assembly LH
Front door retainer LH
Front door upper hinge assembly LH
Left external rearview mirror assembly
Front door window front guide rail assembly LH
Front door glass run LH
Front door window LH
Front door weatherstrip LH
Front door external weatherstrip LH
Front door lock assembly LH
Window regulator assembly
Front door window rear guide rail assembly LH
Front door armrest LH
Front door window
switch assembly LH
Front door protector LH
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6. Install the front door glass run.
7. Install the front door window assembly.
Install the window on door chamber and fix the window and
window regulator with two bolts.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the six mounting bolts of the regulator.
5. Install the guide rail and bolts on the front door window
guide rail assembly.
9. Install the door inner decoration board.
10. Install the front door inside handle.
(a) Push the door handle into the door panel and slide it
backward.
(b) Screw in the screws.
11. Insert the wire harness of the front door power window
switch and install the door handle.
8. Install the front door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
Front door protector LH
Front door assembly LH
Window regulator assembly
Front door assembly LH
Front door window LH
Front door assembly LH
Front door external weatherstrip LH
Front door armrest LH
Front door inside handle LH
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2. Remove the rear door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the rear door window assembly.
(a) Pull the rear door regulator down in a position that en-
ables the rocker to turn freely, and then lower the win-
dow. Finally make the rocker slide out of the guide rail
below the window.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the rear door glass run.
5. Remove the rear door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the four mounting bolts of the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Rear door window assembly replacement.
(a) Adjust the rear door window to make the window
b r a c k e t m o u n t i n g b o l t s l e v e l w i t h t h e d o o r i n n e r
decoration board mounting hole.
(b) Remove the window bracket mounting bolts to take the
window out for replacement.
Rear door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the four regulator's mounting bolts.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button and connect the con-
trol lever.
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door window regulator LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door lock assembly LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door assembly LH
Rear door lock assembly LH
Page 261 of 281

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Trunk Door Assembly
Components
Right side decorative blockLeft side deco-rative block
High mount brake lamp cap
Spoiler panel assembly
Trunk door assembly
High mount brake lampshade
High mount brake lamp assembly
Trunk door main lock assembly
Trunk door right side air spring
Trunk door hinge assembly
Trunk door assembly
Trunk door outside handle assembly
Trunk door plate
Trunk door handle
Trunk door protector assembly
Trunk door weatherstrip
Trunk door left side air spring
Rear wiper assembly
Trunk door glass weatherstrip
Trunk door lock button
High mount brake lamp assembly 2
Trunk door resonance block
Trunk door glass weatherstrip
Page 263 of 281

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Front Bumper
Components
1
2
34
5
6
7
8
9
10
11
9
8
6
53
11
11
11
11
1. Front bumper plastic support2. Front bumper energy absorbing block 3. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2754819+Q422) 4. Front bumper left mounting bracket 5. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2756319+Q421) 6. Front bumper plastic nut seat 17. Front bumper body8. Hexagon head bolt and flat washer subassembly (Q1400616)9. Front bumper plastic nut seat 210. Front bumper right mounting bracket 11. Expansion button