wheel torque GREAT WALL HOVER 2006 Service Owner's Guide

Steering-5
Technical requirements
1.The fastening torque of the mounting bolts of the integral power
steering gear assembly is
2.The fastening torque of the connecting bolts of the steering drive sub-
assembly and the integral power steering gear assembly is
3. The fastening torque of the connecting bolts of the steering drive
assembly and the left horizontal beam of the frame is
4. The fastening torque of the mounting bolts of the power steering
pump is 40N.m.
5. The tension force of multi-wedge belt 4PK1100 is 4PK1100.
6. Centering fastening of the handwheel: steer the front wheel to the
right front and remove the handwheel without changing the position
of the steering stem, install the handwheel aligning the center, the
radials of the handwheel should be at the left & right centering state;
the symbol of “the Great Wall” on the steering wheel shall be in
driver’s straight view position, secure the nut firmly with the
fastening torque of
7. Inspection of free clearance of the handwheel
Steer the car in a straight direction and stop the engine, apply a 5N force to
the handwheel along the circumference, left turn the handwheel and stop
the turning when the resistance is increasingly felt with each turn; then right
turn the handwheel and stop the turning when the resistance is increasingly
felt with each turn; the angle rotated along the circumference is the free
clearance of the handwheel, whose standard value shall be below 20
, and
the angle from the center to the right shall not be more than 10

Appendix A-3
1. (upper suspension arm steering knuckle ball pin nut) bolt
Locate the rear transverse stabilizer rob in the corresponding
position of carriage, symmetries the left and right during
installation.
Connection of rear transverse
stabilizer rod and rear axleViewing confirmation
the fixed torque of nut 2 in the Figure is 23
3NmTorque wrench
Connection of rear transverse
stabilizer rod and rear transverse
stabilizer robs connecting bar
assembly.the fixed torque of nut 1 in the Figure is 63
5NmTorque wrench
rear transverse stabilizer
rear transverse stabilizer rod connecting bar assembly bush
Upper suspension arm and upper suspension
arm steering knuckle ball pin
Steering gear cross tie ball pin
Lower suspension arm and lower suspension
arm steering knuckle ball pinthe fixed torque of nut 1 in the Figure is
145
15Nm
the fixed torque of nut 2 in the Figure is120
10Nm
the fixed torque of nut 3 in the Figure is 230
20Nm
Torque wrench
Torque wrench
Torque wrench
2. (steering gear cross tie ball pin nut) left steering
knuckle and wheel hub brake assembly
3. (lower suspension arm steering knuckle ball pin nut bolt 4. left steering knuckle and steering knuckle
and wheel hub brake assembly.

Appendix A-11
Driver seat assembly installationbolt 1 in the Figure tightening torque:is 3343Nm
Wheel nut fixing procedure
Wheel nut fixed torqueInstallation order is A-C-E-B-D-F as showed in the Figure
Torque wrench
Viewing and handle
confirmation The headrest can be up and down smoothly, angle-adjuster
handle can be normally used, driver, co-driver seat can move
freely and transmission trim cover can be freely opened.
seat assembly
the fixed torque of nut 1 in the Figure is 135
15Nm
brake disc assembly

Appendix D-17
Serial
No. Working region and
specification Torque
N·m Serial
No. Working region and specification Torque
N·m
1 upper arm shaft fixed
bolt M14×1.5-10.9 200 25 engine suspension connecting bolt M10×
1.25-10.9 78±10
2 front shaft of lower arm
connecting bolt M16×
1.5-10.9 270±25 26 transmission suspension connecting bolt M10×
1.25-10.9 78±10
3 rear shaft of lower arm
connecting bolt M18×
1.5-10.9 320±30 27 transmission-engine connecting bolt M10×
1.25-10.9 50±5
4 b ottom ar m l imit ing
stopper fixed bolt M10
×1.25-8.8 63±5 28 drive shaft connecting bolt M10×1.25-10.9 78±5
5 upper arm ball pin
pedestal connecting bolt
M10×1.25-10.9 78±10 29 drive shaft bearing fixed bolt M10×1.25-8.8
65±5
6 bottom ar m ball p in
pedestal connecting bolt
M12×1.25-10.9 140±10 30 wheel nut M12×1.25 135±15
7 front twisted bar
pedestal connecting bolt
M12×1.25-10.9 140±10 31 steering wheel lock nut M12×1.25-8 30±5
8 upper arm ball channel
fixing nut M16×1.5-10 145±15 32 steering gear-carriage fixing nut M12×1.25-8 90±10
70±10
9 front vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 33
steering angle drive co-carriage bolt M10×
1.5-9.8 50±5
10 bottom ar m ball p in
channel fixing nut M18
×1.5-10 230±20 34 steering system universal-joint lock bolt M8×
1.25-8.8 25±3
11 front vibration damper
bottom connecting bolt
M12×1.25-8.8 90±10 35 steering linkage ball fixing nut M14×1.5-8 120±10
12 rear vibration damper
upper fixing nut M10×
1.25-8 Bush
co mpr es sed
by 1/3 36 steering linkage adjustment lock nut M14×
1.5-8 60±5
13 rear vibration damper
bottom fixing nut M14
×1.5-8 170±15 37 front axle front shackle connecting bolt M14×
1.5-10.9 180±20
14 front cross stabilizer rod
-carriage fixed bolt M8
×1.25-8.8 23±3 38 front axle rear shackle connecting bolt M14
×1.5-10.9 180±20