belt GREAT WALL HOVER 2006 Service Service Manual
[x] Cancel search | Manufacturer: GREAT WALL, Model Year: 2006, Model line: HOVER, Model: GREAT WALL HOVER 2006Pages: 425, PDF Size: 26.05 MB
Page 385 of 425

Safety airbag-15
Yes Present failure codes
Replace SRS safety airbag system unit
See he removal/installation of SRS
safety airbag system unit
History accumulated failure codes
The end of failure diagnosis
4 Place the ignition switch in LOCK position
Release accumulator negative wire and wait for 1 minute
plus
Remove the left trim cover
Shut off SRS safety airbag system unit translation
connector clips
Install back the accumulator negative wire, place the
ignition switch in ON position
Is the potential of SRS safety airbag system unit connector
clips stitch 5,6(grounding) above 9V? No Replace wiring harness
Drive side failure
Failure code
$9021
$9022
$9024
$9025 Driver ’s side safety airbag failure (high or low resistance, shorting grounding, etc.)
Tes t
condition Warni ng
If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be trigged, released
and tensioned, thus make serene damage to people. Therefore, please carefully read the repairing warning before
trouble handling. Please take references in safety airbag system repairing warning
Driver’s side safety airbag
The resistance between the SRS safety airbag system connector clips connectors not within the designated scope
SRS safet y airbag system driver’s side airbag relative wiring harness shorting or shutoff
Possible
caus es Driver’s side safety airbag module failure
Clock spring internal failure
Failure of circuit connector clips between clock spring and SRS safety airbag system electronic-control unit
Shutoff or shorting of wiring harness between clock spring and SRS safety airbag system electronic-control unit.
Misconnection of SRS safety airbag system driver’s side airbag generator connector clip
Procedure Tes t Operation
Normal Next step
1 Check the clock spring
Warni ng
If not correctly handled, the safety airbag module may possibly be
trigged and released thus make serene damage to people. Therefore,
please carefully read the repairing warning before trouble handling.
Please take references in safety airbag system repairing warning.
Are the relative parts of clock spring normal? (The relation bet ween
stitches, unnecessary shutoff or shorting?) if the pr esent clock spring ca n
be replaced by a better one. Abnormal Replace the clock spring
Take references in the
removal/installation for
safety airbag system and
clock spring
Replace the driver’s side
safety airbag module
Tk f i th
Confirm the failure in driver’s side safety airbag module or other parts.
Rl thDAB dl ithbtt
Page 387 of 425

Safety airbag-17
Passengers’ side failure
Failure code
$9015
$9016
$9018
$9019 Passengers’ side safety airbag module (high or low resistance or shorting grounding)
Tes t co n d it i o n Warning
If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be
trigged, released and tensioned, thus make serene damage to people. Therefore, please carefully read the
repairing warning before trouble handling. Please take references in safety airbag system repairing warning
If with passengers’ side safety airbag failure
The resistance between SRS safety airbag system unit connector clip stitch 13 and stitch 14 not within the
designated scope.
The wiring harness shorting between safety airbag system unit stitch 13 and stitch 14
Open loop between SRS safety airbag system unit connector clip stitch 13 and stitch 14,
Possible causes Passengers’ side safety airbag module failure
The failure of connector clip between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The failure of connector clip between SRS safety airbag system unit and grounding jumper.
The circuit shutoff or shorting between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The circuit shutoff or shorting between SRS safety airbag system unit and grounding jumper
SRS safety airbag system unit failure
Procedure Test Operation
Yes Next step
1 Is the vehicle with passengers’ side safety airbag module
No Step 5
Present failure code
Next step
Check passengers’ side safety airbag connector clips
Warning
Page 402 of 425

Safety airbag-15
Y esPr
esen t f
ailu re codes
R e plac e S R S saf ety airb ag system unit
S e e h e removal/ins talla tion ofS R
S
sa f ety airb ag system unit
Hi stor y a ccum ulated failu re code
s
T h e e nd offailur e d iagn osis4 Pl
ac e t he i gnition switch i nL O C K position
R e l eas e a ccum ulator negative wire and w ait f or 1 m inut
e
pl us
R e mo vethe l eft t rim c over
Sh ut off S R S safety airb ag system unit tran slat io
n
co nn ecto r cl ips
I n stal l b ack t he
accu mulato r n egativ e w ire, plac e t he
ig nition switch inON position
I s the p oten tial of S R S s afety a irba g s ystem u nit c
onne ctor
cl ip s s titc h 5 , 6( g roun ding ) a bove 9V
? No
R eplac e w irin g h arne ss
Drive side failure
Failure code
$9021
$9022
$9024
$9025
Driver’s side safety airbag failure (high or low resistance, shorting grounding, etc.)
Test
condition
Warning
If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be trigged, released
and tensioned, thus make serene damage to people. Therefore, please carefully read the repairing warning before
trouble handling. Please take references in safety airbag system repairing warning
Driver’s side safety airbag
The resistance between the SRS safety airbag system connector clips connectors not within the designated scope
SRS safety airbag system driver’s side airbag relative wiring harness shorting or shutoff
Possible
causes
Driver’s side safety airbag module failure
Clock spring internal failure
Failure of circuit connector clips between clock spring and SRS safety airbag system electronic-control unit
Shutoff or shorting of wiring harness between clock spring and SRS safety airbag system electronic-control unit.
Misconnection of SRS safety airbag system driver’s side airbag generator connector clip
Procedure Test Operation
Normal Next step
1
Check the clock spring
Warning
If not correctly handled, the safety airbag module may possibly be
trigged and released thus make serene damage to people. Therefore,
please carefully read the repairing warning before trouble handling.
Please take references in safety airbag system repairing warning.
Are the relative parts of clock spring normal? (The relation between
stitches, unnecessary shutoff or shorting?) if the present clock spring can
be replaced by a better one.
Abnormal
Replace the clock spring
Take references in the
removal/installation for
safety airbag system and
clock spring
Can
Replace the driver’s side
safety airbag module
Take references in the
removal/installation for
driver’s side safety airbag
in safety airbag system
2
Confirm the failure in driver’s side safety airbag module or other parts.
Replace the DAB module with a better one
Install back accumulator negative wire
Place the ignition switch in ON position
Is the failure code still in display or can be debugged?
No Next step
Normal Next step
3
Check clock spring wiring harness connector clip
Place the ignition switch in LOCK position
Release accumulator negative wire and wait for 1 minute plus
Remove steering pillar shell
Release the clock spring connector clip, is it in normal condition? Abnormal Replace the wiring
harness
Page 404 of 425

Safety airbag-17
Passengers’ side failure
Failure code
$9015
$9016
$9018
$9019 Passengers’ side safety airbag module (high or low resistance or shorting grounding)
Tes t co n d it i o n Warning
If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be
trigged, released and tensioned, thus make serene damage to people. Therefore, please carefully read the
repairing warning before trouble handling. Please take references in safety airbag system repairing warning
If with passengers’ side safety airbag failure
The resistance between SRS safety airbag system unit connector clip stitch 13 and stitch 14 not within the
designated scope.
The wiring harness shorting between safety airbag system unit stitch 13 and stitch 14
Open loop between SRS safety airbag system unit connector clip stitch 13 and stitch 14,
Possible causes Passengers’ side safety airbag module failure
The failure of connector clip between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The failure of connector clip between SRS safety airbag system unit and grounding jumper.
The circuit shutoff or shorting between passengers’ side safety airbag module and SRS safety airbag system
electronic-control unit
The circuit shutoff or shorting between SRS safety airbag system unit and grounding jumper
SRS safety airbag system unit failure
Procedure Test Operation
Yes Next step
1 Is the vehicle with passengers’ side safety airbag module
No Step 5
Ye s Present failure code
Next step
History- accumulated failure codes
Next step
2 Check passengers’ side safety airbag connector clips
Warning
If not correctly handled, the safety airbag module may possibly be
trigged and released thus cause serene damage to people, therefore,
please carefully read the maintenance warning.
Take references in safety airbag maintenance warning.
Place the ignition switch in LOCK position
Release accumulator negative wire and wait for about 1 minute
plus
Remove the PAB trim cover, glove box (passengers’ side safety
airbag is under the trim cover)
Release passengers’ side safety airbag module connector clip
Is the previous connector clip normal? No Replace the wiring harness
Ye s Next step
3 Confirm whether the failure cause is with passengers’ side safet y
airbag module or some other parts
Connect a better module to the terminal A and B of passengers’
side safety airbag connector clip
Connect the accumulator negative wire
Place the ignition switch in ON position
Any failure code in display? No Replace passengers’ side safety airbag
module
Take references in the
removal/installation of passengers’ side
safety airbag module in safety airbag
system.
Page 412 of 425

Appendix A-6
Driver steering oil pump installation
Fixed torque of tubular hexagon bolt 1 in the Figure is
40N
m
Multi-wedge belt
Multi-wedge belt 4PK1100 tension is 500
50NTorque
Torque
multi-wedge belt 4PK1100driver steering oil pump
cover lock mounting bolt
effect
cover lock mounting bolt’s torque is 92Nm
the cover lock can be opened freely, the position is reliable
without any jam.
cover lock cable
cover lock buckle
fastening blot
cover lock mounting bracket
Page 424 of 425

Appendix D-18
15 front cross stabilizer rod
-connecting bar bottom
arm bolt M10×1.25-8 63±5 39 brake petrol pipe joint M10×1.25 16
16 long longitudinal tie
connecting bolt M14×
1.5-10.9 200±20 40 safety belt body connecting bolt 7/16″-8.8
40±2
17 short longitudinal tie
front connecting bolt
M14×1.5-10.9 180±15 41 safety belt seat connecting bolt 7/16″-8.8 40±2
18 short longitudinal tie rear
connecting bolt M14×
1.5-10.9 200±20 42 body suspension connecting bolt M10×1.25-9.8 63±5
19 cross tie -carriage
connecting bolt M14×
1.5-10.9 200±20 43 Engine oil pan drain bolt 40±5
20 cross tie -rear axle fixing
nut M14×1.5-8 180±15 44 Transmission/transfer case refueling/drain bolt 30~35
21 rear cross stabilizer rod
-rear axle fixed bolt M8
×1.25-8.8 23±3 45 front drive axle refueling bolt M20×1.5 145±5
22 rear cross stabilizer rod
-connecting bar -carriage
bolt M10×1.25-8 63±5 46 Front drive axle drain bolt Rc1/2 30~35
23 standby tire bracket fixed
bolt 10×1.25-8.8 63±5 47 rear drive axle refueling/drain bolt M20×1.5 145±5
24 standby tire lifter fixed
bolt M8×1.25-8.8 25±3 48 Starter and wheel box connecting bolt 30±3