parking brake GREAT WALL SAFE 2006 User Guide

BR-41
9. Check the clearance between the brake shoe and the
brake drum:
(a) Tear down the brake drum.
(b) Measure the inner diameter of brake drum and the outer
diameter of brake shoe, then Check the difference of the
two diameters to see whether it falls within the standard
clearance range.
Shoe clearance: 0.6mm
If it is not correct, check the parking braking system.
10. Mount the brake drum and rear wheel;
Fastening torque
(145
10)mm
11. Fill the liquid container with brake liquid and exhaust
air in the braking system.
12. Check to see whether there is leakage of brake liquid Braking System
Rear Brake (SF)

BE-32Body Electric System
Combination Instrument
Combination instrument
Electric circuit diagram

  



^N ^NS _N _ N P
DraêaáÉëÉärear fog lamp indicating lamp
rear window/defroster indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
polewater
thermometer
tachometer
speedometerconnected with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
fuel gauge
connected with sensor
braking liquid level indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
instrument interior
lighting lamp
liquid crystal back-light lamp
A1A16 B1 A5 A6A7 A8 A9 B6 B8 B9B10 B11A12 B4
A15
A14
A10
connected
with
positive
pole
A3
A4
B12
B13
B5
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
pole
liquid crystal back-light lampinstrument interior
lighting lamp
rear fog lamp indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
speedometer
fuel gaugeconnection with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
connected with sensor
oil-water separation indicating lamp
safety belt indicating lamp
parking brake indicating lamp
braking liquid level indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
A1 A16 B1
A5 A6 A7A8
A9 B6 B8
B9 B10
B11 A4A12 A14 A15B4
A10
connected
with
positive
pole
A3
B12
B13
B5

BE-33Body Electric System
Combination Instrument
Electric circuit diagram (continued)
SF
A3 connected
with negative pole
A1 connected
with positive pole
B8 connected
with negative
pole
B7connected
with positive
pole
A4 connecting
with lighting
switch
A6 connected
with negative
pole
pressure-regulating
potential deviceirect-current
power supply
5-9Vdrive power
supply
110VEL
luminous
plate
left turn indicating lamp
right turn indicating lamp
upper beam indicating lamp
rear fog lamp indicating lamp
rear window/defroster indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
connected with sensor
connected with revolution signal
speedometer
digital clock
fuel gaugeconnect to the cathode of sensor
connected with sensor anode
connected with sensor
connected with sensor
back door indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp75
B9
B2 A15 B1 A9 B11 B10
A14 B4 B6 A12
B14 connected
with positive
pole
B7 connected
with positive
pole
A11 A5A7 B12B5 B13 A16A13 B16 B15
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
In this drawing, A stands for the white plugging
elements, B for black plugging elements, they
use the same numerical order.
instrument
plugging element

BE-70
SF
1
2 P
4 5 6
7
8 9 10
11 12 13
14
15 16 1718 19
20
21
22
23
2425262728
29
30 3132
33
34
3536
37
38
39
40
41
42
43
44 45 46 47
48
49 50 51
52
53
54
555657 5859
Housing wire harness (continued)
60 61
1 left door lamp switch
2 defrost switch at tail door
3 window regulator at tail door
4 parking brake switch
5 ignition lock
6 combined switch
7 instrument
8 combined switch shell
9 grounding wire
10 amplifying plate of air-conditioner
11 heat-sensitive resistance
12 control panel of air-conditioner
13 A/C Switch
14 glove-box lamp switch
15 glove-box lamp
16 speed-adjusting resistance
17 blower
18 indoor temperature sensor
19 right front loudspeaker
20 brush motor
21 turn lamp on right side22 electric fan relay
23 maxi-fuse
24 joint of wire harness at right front door
25 right front door lamp switch
26 right electric back-up mirror
27 grounding wire
28 rear sound box wire
29 ashtray lamp
30 CD Device wire
31 cigarette lighter A
32 cigarette lighter B
33 dual flasher switch
34 fog lamp switch
35 temperature indicator
36 stop lamp switch
37 brake liquid level sensor
38 control case of central control lock
39 left front loudspeaker
40 automatic aerial
41 turn lamp on left side
42 generator43 left front conner lamp
44 left front lever-shaped lamp
45 front fog lamp
46 left headlamp
47 temperature control switch
48 connected to wire of 220
49 spraying motor A
50 spraying motor B
51 right front conner lamp
52 right headlamp
53 horn A
54 horn B
55 right front lever-shaped lamp
56 right front fog lamp
57 electric fan
58 outdoor temperature sensor
59 connected to chassis wire harness
anright central wire harness
60 connected to left central wire harness
61 connected to engine wire harness
Body Electric System
Wire Harness Distribution

BE-71
Cab wire harness
aê
1 right front turn lamp
2 outdoor temperature sensor
3 right lever-shaped lamp
4 front fog lamp
5 horn
6 accumulator wire of 220V
7 electromagnetic fan
8 temperature control switch
9 protective box II
10 turn signal lamp on right side
11 brush motor
12 plug of engine wire harness
13 wire harness at right rear door
14 plug of frame wire harness
15 door lamp switch
16 wire harness at right front door
17 door lamp
18 right external electric rear vision mirror
19 protective box III
20 indoor temperature sensor
21 right loudspeaker22 speed-adjusting resistance
23 air blower
24 grounding wire
25 A/C switch
26 controlling element
27 ashtray lamp
28 receiver wire
29 cigarette lighter
30 cigarette lighter
31 rear sound box wire
32 amplifying plate of air-conditioner
33 grounding wire
34 heat-sensitive resistance
35 dual flasher switch
36 fog lamp switch
37 temperature indicator
38 combined switch shell lamp
39 combined switch
40 ignition switch
41 combination instrument A
42 combination instrument B43 parking brake switch
44 brake switch
45 left loudspeaker
46 control case of central control lock
47 grounding wire
48 grounding wire
49 voltage regulator
50 brake liquid level alarming device
51 protective box I
52 plug of wire harness at left rear door
53 door lamp
54 door lamp switch
55 ceiling lamp
56 lamp for reading
57 door lamp
58 door lamp switch
59 backup radar screen
60 right rear loudspeaker
61 highly-mounted stop lamp
62 left rear loudspeaker
1
2
34
5 6
789 10111213
14
15
16
17
18
19
20
2122
23
2425
26
27
28
29 30313233
34
35
36
373839
40
41
4243
4445
4647
48
4950
5152 53
54
55
56
5758 59
60
61
62
Body Electric System
Wire Harness Distribution

BE-72
pi=ph
1 grounding wire
2 wire harness at right front door
3 warm air motor
4 wire harness at right front door
5 control case of central control lock
6 heat-sensitive resistance
7 speed-adjusting resistance
8 connected to housing wire harness
9 connected to housing wire harness
10 A/C switch
11 air-volume switch
12 ashtray luminous lamp
13 ECU
14 receiver
15 rear loudspeaker
16 cigarette lighter
17 cigarette lighter grounding wire
18 cigarette lighter luminous lamp
19 fog lamp switch
20 dual flasher switch21 luminous lamp on air-conditioner panel
22 combined switch
23 instrument
24 instrument
25 stop lamp switch
26 connected to roof wire harness
27 connected to housing wire harness
28 connected to housing wire harness
29 connected to housing wire harness
30 connected to wire harness at left front door
31 connected to wire harness at left front door
32 connected to wire harness at left front door
33 protective box I
34 grounding wire
35 wire harness at left front door
36 connected to wire harness at left rear door
37 parking brake switch
38 connected to wire harness at right rear door
39 right front door lamp switch
40 connected to chassis wire harness
1
2
3
4
5
6
7
8
910
11
12
13 14
1516
17
18 19
20
21
2223
24
25
26
27
28
2930
31
32
33
343536 37 38
39
Cab Wire harness (continued)
40
Body Electric System
Wire Harness Distribution

BE-73
SY SJ
1 grounding wire
2 wire harness at right front door
3 warm air motor
4 connected to wire harness at right front door
5 control case of central control lock
6 electric aerial
7 heat-sensitive resistance
8 speed-adjusting resistance
9 connected to housing wire harness
10 connected to housing wire harness
11 A/C switch
12 air-volume switch
13 ashtray luminous lamp
14 grounding wire
15 ECU
16 CD device
17 CD device
18 cigarette lighter
19 cigarette lighter grounding wire
20 cigarette lighter luminous lamp
21 combined switch
22 fog lamp switch
23 dual flasher switch
24 rear defroster switch
25 rear brush switch
26 rear washer switch27 combination instrument
28 combination instrument
29 stop lamp switch
30 roof wire harness
31 connected to housing wire harness
32 connected to housing wire harness
33 connected to housing wire harness
34 connected to wire harness at left front door
35 connected to wire harness at left front door
36 connected to wire harness at left front door
37 protective box
38 rear defrost relay
39 connected to wire harness of rear air-conditioner
40 grounding wire
41 parking brake switch
42 connected to chassis wire harness
43 wire harness at right rear door
44 right front door lamp switch
45 right rear loudspeaker
46 rear washer motor
47 connected to wire harness at tail door
48 left front door lamp switch
49 wire harness at left rear door
50 left rear loudspeaker
51 standby power seat
1
2
3
4
5
6
7
8
9
101112
13
14
15
1617
181920
21 22232425262728
29
30
31
32
3334
35
36
37
38
39
4041 4243 444546
47
48495051
Cab wire harness (continued)
Body Electric System
Wire Harness Distribution

A-5
Torsion moment
Fastening location Applicable vehicle model N*m
Limit bolt of steering knuckle
U-type fixing bolt
Bolt of spring pin of rear plate and shackle
Central bolt of rear steel plate spring
Connecting bolt of rear vibration damper and rear axle
Connecting bolt of front vibration damper and lower swing arm
Connecting bolt of rear vibration damper and frame
Connecting bolt of rear vibration damper and lower swing arm
Fixing bolt of pedestal arm of torsion rod spring
Locking nut of torsion rod spring
Fixing bolt at two ends of transverse stabilizer rod
Fixing bolt of transverse stabilizer rod bracket
Connection bolt of guide lever and lower arm
Fixing nut at front end of guide lever
Axial fixing nut of front suspension and lower arm
Axial fixing nut of lower arm of front suspension
Connecting nut of steering knuckle and upper ball stud
Connecting bolt of steering knuckle and lower ball stud90
10
110
10
90
10
50
5
64
5
25
5
25
5
137
10
83
5
83
5
23
3
29
5
23
3
25
5
96
10
150
10
96
10
178
15
226
25
196
10
226
025
210025
110
10
142
10
142
10 SJ
Dr SL SK SY SJ
Dr SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
Dr
SL SK SY SJ
Dr SF
SL SK SY SJ
Dr SF SL SK SY
Dr
Dr SL SK SY SJ
SF
Dr
SF
SL SK SY
SJ
Dr SL SK SY SJ
SF
Dr SF SL SK SY SJ
Braking system
specification
Item Applicable vehicle model specification
Pedal height
Free stroke of pedal
Stroke of operating lever of parking brake160mm
190-200mm
3-6mm
9-10

7-9
Dr SF
SL SK SY SJ
Dr SL SK SF SY SJ
Dr
SL SK SY
torsion moment
Fastening location Applicable vehicle model N*m
Brake oil pipeDr SF
SL SK SY SJ18
2
19
1
Specification of Maintenance and Up-Keeping
Braking System