steering GREAT WALL SAFE 2006 Manual PDF

BE-25Body Electric System
Lighting System
Steering and Alarming System (continued)
SF
ignition switch
53
ACC
ONST
fusealarming lamp switch
ONOFF
3
12
6
5
4BL
Esteering switchlefttight
16
2
9
left turn indicating lamp
front left turn lamp
turn lamp) on left side
rear left turn lamp
right turn indicating lamp
right front turn lamp)
turn lamp on right side
rear tight turn lamp
combined switch
alarming switch ignition switch
1 2 3 4 5
6 7 8 9 10 1 2 3 4 5 6
7 8 9 10 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 21
fusebattery flasher
fuse

BE-26Body Electric System
Lighting System
Inspection on Common Failure
FailurePossible Causes Repairing approaches Remark
Only one lamp doesn
t work Burn off bubble
Grounding failure of socket or wiringChange the bubble
Make reparation as required.
Abnormal steering signal Burn off horn fuse Change the fuse and check to see Dr SF
whether there is short circuit
Failure of steering signal flasher Check the flasher
Failure of steering signal/alarming switch Check the switch
Wiring or groun ding failure Make reparation as required. One side of the steering Failure of steering signal switch Check the switch
signal doesnít flash Wiring or grounding failure Make reparation as required. Alarming lamp doesn
t Change the fuse and check to see Change the fuse and check Dr SF
workBurn off horn fuse whether there is short circuit
Failure of steering signal flasher Check the flasher
Failure of steering signal/alarming switch Check the switch
Wiring or grounding failure Make reparation as required. The front combination Burn off fuse Change the fuselamp don
t work
Failure of large lamp relay Check the relay
Failure of combinationswitch Check the switch
Wiring or grounding failureMake Make reparation as required
Burn off fuse in tail lamp Change the fuse and check
whether there is short circuit
Burn off maxi-fuse Change the maxi-fuse;
Failure of combined switch Check the switch;
Wiring or grounding failure Make reparation as required. Upper beam lamp doesn
t work Failure of combination switch Check the switch
Wiring or grounding failure Make reparation as required
The rear combined tail lampand
license lamp don
t work

BE-27Body Electric System
Lighting System
Parts inspection
Dr
Combined switch conductance
1 2
3 4
5 6
7
8 9
10 11
12 13 14
15
16 17 18 NV 20 21
Terminal
function
Lamp switchOFF
Large
lamp
Dimmer
switchLower
beam
upper
beam
steering
switchLeftturnn
right turn
central
overtake1 810173729
SF
SL SK SY SJ
1 O 3 4 5 6 7
UV NM NN NO NP NQ
NR 16 17 18 19 20 21
Termina
function
Lamp switchOFF
small
lamp
large
lamp
dimmer
switchlower
beam
upper
beam
steering
switchright
turn left turn
central
over drive1871031529
1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16
terminal
function
lampswitchOFF
small lamp
large lamp
dimmer
switchlower beam
upper beam
wteering
switchright turn
left turn
central
over drive1671510891435
Br G/R G/Y B Bl/W B/Y B/W B Bl/W Bl/BrBl/W Bl/Br B B/Y B/W B G/Y G/R
Bl/W Bl/Br B B/Y B/W B G/Y G/R small
lamp

BE-28Body Electric System
Lighting System
Combined Switch conductance (continued)
1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16Lamp switchOFF
Small
lamp
Small
lamp
Dimmer
switchLower
beam
steering
switchupper
beam
Right
to
central
overdrive16 7 15 10 8 9 1 4 3 5
Br G/W G/B B R/Bl R/B R/Y B R/Bl R
In case the conductance situation fails to satisfy the specified requirement, change the switch.
Conductance of Alarming Switch
Dr
1
2 3
Terminal
switch position13
OFF
ONG/B G/Y G/R
SF
1 2 3 4 5 6
7 8 9 10
OFF
ON8 91 2 34 56
B G/W P/G G/B P/B Br/Bl G/R G/Y2
SLDiesel SYDiesel
function Terminal
Left
steering
Terminal
switch position

B0-53Vehicle Body
Instrument Panel
Dismantle of instrument panel
(Dr SF)
1. Disconnect the cable of accumulator from the negative
polar;
2. Tear down the steering wheel;
3. Tear down the combined switch shell cluster;
4. Tear down the bonnet lock switch;
Tear down the two screws and the sliding fastener of bonnet
lock.
5. Tear down the central bottom-wall (Dr)
Tear down the decorative cover of gearbox (SF)
6. Tear down the instrument cover (SF).
Tear down the two screws and the cover.
7. Tear down the lower instrument cover;
(a) Tear down the ignition lock;
(b) Tear down the five screws and the cover;
Tear down the four screws and the cover;
(c) Disconnect the plugging elements.
8. Tear down the air-conditioner controlling panel;
(a) Pull out the air-conditioner controlling button;
(b) Prize out the A/C switch;
(c) Prize out the air-conditioner panel as shown in the
drawing with screwdriver and take it down.
Notice: the screwdriver should be wrapped with adhesive
strap at its head before using.
(d) Disconnect the plugging elements.
9. Tear down the decorative cover of instrument (Dr)
(a) Tear down the two screws to pull out the decorative cover
of instrument;
(b) Disconnect the plugging elements.E
F

B0-55Vehicle Body
Instrument Panel
19. Tear down the instrument panel body;
(a) Tear down the three screws and the instrument panel.
(b) Disconnect the plugging elements.
SF:
(a) Tear down the fixing bolts at the ends of instrument panel
body to pull out the fixed clipes at the front end.
(b) Disconnect the plugging elements.
SL SK SJ SY
1. Disconnect the cable of accumulator from the negative
polar (-):
2. Tear down the steering wheel;
3. Tear down the combined switch shell cluster;
4. Tear down the bonnet lock switch;
Tear down the two screws and the sliding fastener of bonnet
lock.
5. Tear down the lower instrument cover;
6. Tear down the lower decorative frame of the instrument
panel;
Prize out the decorative frame of instrument with screwdriver
and take it down.
Notice: the screwdriver must be wrapped with adhesive
strap at its head before using.
7. Tear down the decorative cover of instrument;
(a) Tear down the three screws to pull out the decorative
cover of instrument.
(b) Disconnect the plugging elements.
8. Tear down the ashtray cluster;
9. Tear down the central cover;
(a) Tear down the three screws to pull out the central cover;
(b) Disconnect the plugging elements

A-1
Specifications of Maintenance
and Up-keeping
page
Clutch .......................................................................... A-2
Gear box ..................................................................... A-2
Transfer box ................................................................ A-3
Drive shaft ................................................................... A-4
Suspension system and automobile axle .................... A-4
Braking system ............................................................ A-5
Steering system .......................................................... A-6
A

A-4
Drive Shaft
Torsion moment
Fastening location Applicable vehicle model N*m
Connecting bolt
Fixing bolt of central supporter74
5
40
5 Dr SF SL SK SY SJ
Dr SL SK SY SJ
Inflation pressure of tire
Ground clearance of chassis
Steering angle of inner wheel
Kingpin inner inclination
Outer inclination of front wheel
Mechanical steering
Power steering
Kingpin rear inclination (inclination)
Mechanical steering
Power steering
Toe-in
Error in length between left and right
drag rod
Side slip valueFront:220
0kPa
Back:240
0kPa
Front:250
0kPa
Back:250
0kPa
295mm
255
mm
58.5mm(difference in height between
shaft center of lower arm and wheel
center)
310
mm
295
mm
36
40


32

32
34

9
30'
5'
14
52'
0
30'
0'
0
10'
0'
0
20'
0'
0
20'
5'
1
50'
-20'
2
5'
5'
2
0'
0'
0-2mm
=2mm
=5m/km

.5m/km
Suspension System and Automobile Axle
Specification
Item Applicable vehicle model Specification
Dr SL SK SY SJ
SF
Dr
SL SK
SF
SY
SJ
Dr SL SK SY
SF
SJ
Dr SL SK SY
SJ
Dr SL SK SY
Dr
SL SK SY
SJ
Dr SL SK SY
Dr SL SK SY
SJ
Dr SL SK SF SY SJ
Dr SL SK SF SY SJ
Dr SF
SL SK SY SJ
HPM

Specification of Maintenance and Up-Keeping
Drive shaft, Suspension System and Automobile Axle

A-5
Torsion moment
Fastening location Applicable vehicle model N*m
Limit bolt of steering knuckle
U-type fixing bolt
Bolt of spring pin of rear plate and shackle
Central bolt of rear steel plate spring
Connecting bolt of rear vibration damper and rear axle
Connecting bolt of front vibration damper and lower swing arm
Connecting bolt of rear vibration damper and frame
Connecting bolt of rear vibration damper and lower swing arm
Fixing bolt of pedestal arm of torsion rod spring
Locking nut of torsion rod spring
Fixing bolt at two ends of transverse stabilizer rod
Fixing bolt of transverse stabilizer rod bracket
Connection bolt of guide lever and lower arm
Fixing nut at front end of guide lever
Axial fixing nut of front suspension and lower arm
Axial fixing nut of lower arm of front suspension
Connecting nut of steering knuckle and upper ball stud
Connecting bolt of steering knuckle and lower ball stud90
10
110
10
90
10
50
5
64
5
25
5
25
5
137
10
83
5
83
5
23
3
29
5
23
3
25
5
96
10
150
10
96
10
178
15
226
25
196
10
226
025
210025
110
10
142
10
142
10 SJ
Dr SL SK SY SJ
Dr SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
Dr
SL SK SY SJ
Dr SF
SL SK SY SJ
Dr SF SL SK SY
Dr
Dr SL SK SY SJ
SF
Dr
SF
SL SK SY
SJ
Dr SL SK SY SJ
SF
Dr SF SL SK SY SJ
Braking system
specification
Item Applicable vehicle model specification
Pedal height
Free stroke of pedal
Stroke of operating lever of parking brake160mm
190-200mm
3-6mm
9-10

7-9
Dr SF
SL SK SY SJ
Dr SL SK SF SY SJ
Dr
SL SK SY
torsion moment
Fastening location Applicable vehicle model N*m
Brake oil pipeDr SF
SL SK SY SJ18
2
19
1
Specification of Maintenance and Up-Keeping
Braking System

A-6
Torsion moment
Fastening location Applicable vehicle model N*m
Fixing nut of steering wheel
Connecting nut of steering ger and swing arm
Fixing bolt of steering driven arm
Fixing bolt of steering gear
Connecting nut of steering drag rod and swing arm of
steering gear
Connecting nut of steering drag rod and steering driven
arm
Connecting nut of steering drag rod and front brake
Steering limit boltDr SF
SL SK SY SJ
Dr SF
Dr
SF
SL SK SY
SJ
Dr
SF
SL SK SY
SJ
Dr SF
Dr
SF
Dr SF
SJ50
5
30
2
245
25
80
10
142
10
83
10
78
10
96
10
145
10
96
10
78
10
91
10
91
10
59
5
91
10
90
10
Steering system
Specification
Item Applicable vehicle model Specification
Max play of steering wheel
Tension degree of driving belt:
When f=98N New belt
Old beltDr SF
Dr SL SK SF SY SJ
Dr SL SK SF SY SJ6

5-7mm
7-9mm
Specification of Maintenance and Up-Keeping
Steering System