Central panel GREAT WALL SAFE 2006 Service Manual

BE-70
SF
1
2 P
4 5 6
7
8 9 10
11 12 13
14
15 16 1718 19
20
21
22
23
2425262728
29
30 3132
33
34
3536
37
38
39
40
41
42
43
44 45 46 47
48
49 50 51
52
53
54
555657 5859
Housing wire harness (continued)
60 61
1 left door lamp switch
2 defrost switch at tail door
3 window regulator at tail door
4 parking brake switch
5 ignition lock
6 combined switch
7 instrument
8 combined switch shell
9 grounding wire
10 amplifying plate of air-conditioner
11 heat-sensitive resistance
12 control panel of air-conditioner
13 A/C Switch
14 glove-box lamp switch
15 glove-box lamp
16 speed-adjusting resistance
17 blower
18 indoor temperature sensor
19 right front loudspeaker
20 brush motor
21 turn lamp on right side22 electric fan relay
23 maxi-fuse
24 joint of wire harness at right front door
25 right front door lamp switch
26 right electric back-up mirror
27 grounding wire
28 rear sound box wire
29 ashtray lamp
30 CD Device wire
31 cigarette lighter A
32 cigarette lighter B
33 dual flasher switch
34 fog lamp switch
35 temperature indicator
36 stop lamp switch
37 brake liquid level sensor
38 control case of central control lock
39 left front loudspeaker
40 automatic aerial
41 turn lamp on left side
42 generator43 left front conner lamp
44 left front lever-shaped lamp
45 front fog lamp
46 left headlamp
47 temperature control switch
48 connected to wire of 220
49 spraying motor A
50 spraying motor B
51 right front conner lamp
52 right headlamp
53 horn A
54 horn B
55 right front lever-shaped lamp
56 right front fog lamp
57 electric fan
58 outdoor temperature sensor
59 connected to chassis wire harness
anright central wire harness
60 connected to left central wire harness
61 connected to engine wire harness
Body Electric System
Wire Harness Distribution

BE-72
pi=ph
1 grounding wire
2 wire harness at right front door
3 warm air motor
4 wire harness at right front door
5 control case of central control lock
6 heat-sensitive resistance
7 speed-adjusting resistance
8 connected to housing wire harness
9 connected to housing wire harness
10 A/C switch
11 air-volume switch
12 ashtray luminous lamp
13 ECU
14 receiver
15 rear loudspeaker
16 cigarette lighter
17 cigarette lighter grounding wire
18 cigarette lighter luminous lamp
19 fog lamp switch
20 dual flasher switch21 luminous lamp on air-conditioner panel
22 combined switch
23 instrument
24 instrument
25 stop lamp switch
26 connected to roof wire harness
27 connected to housing wire harness
28 connected to housing wire harness
29 connected to housing wire harness
30 connected to wire harness at left front door
31 connected to wire harness at left front door
32 connected to wire harness at left front door
33 protective box I
34 grounding wire
35 wire harness at left front door
36 connected to wire harness at left rear door
37 parking brake switch
38 connected to wire harness at right rear door
39 right front door lamp switch
40 connected to chassis wire harness
1
2
3
4
5
6
7
8
910
11
12
13 14
1516
17
18 19
20
21
2223
24
25
26
27
28
2930
31
32
33
343536 37 38
39
Cab Wire harness (continued)
40
Body Electric System
Wire Harness Distribution

B0-50Vehicle Body
Instrument Panel
Instrument panel (
)
Element figure
Dr
instrument
panel body
glove box
cover
glove box
lower instrument cover
left air tunnel
combination
instrument
ignition
switch cap
central cover
decorative cover of
instrument upper instrument
cover
air passage
CD deviceair-conditioning
controlling
mechanism
assembly
central lower wall
ashtray

B0-51Vehicle Body
Instrument Panel
Instrument Panel (
)
Element figure
SF
instrument panel body
lower instrument coverglove box
central panelcentral switchcentral air tunnel
combination instrument
instrument cover
cigarette lighter seat
ashtraycombined acoustic
deviceir-conditioner panel
fixed bracket

B0-52Vehicle Body
Instrument Panel
Instrument panel (
)
Element figure
SL SK SY SJ
instrument
panel body
right upper air tunnel
central air tunnel
left upper
air tunnel
combination
instrument
decorative cover
of instrument
lower covering board
at right end
glove box
lower instrument
cover(SY)
air-conditioning
controlling mechanism
assemblylower instrument cover
central cover
CD device
cigarette
lighter seat
lower decorative
frame of
instrument panel
ashtray cluster
glove box lock

B0-53Vehicle Body
Instrument Panel
Dismantle of instrument panel
(Dr SF)
1. Disconnect the cable of accumulator from the negative
polar;
2. Tear down the steering wheel;
3. Tear down the combined switch shell cluster;
4. Tear down the bonnet lock switch;
Tear down the two screws and the sliding fastener of bonnet
lock.
5. Tear down the central bottom-wall (Dr)
Tear down the decorative cover of gearbox (SF)
6. Tear down the instrument cover (SF).
Tear down the two screws and the cover.
7. Tear down the lower instrument cover;
(a) Tear down the ignition lock;
(b) Tear down the five screws and the cover;
Tear down the four screws and the cover;
(c) Disconnect the plugging elements.
8. Tear down the air-conditioner controlling panel;
(a) Pull out the air-conditioner controlling button;
(b) Prize out the A/C switch;
(c) Prize out the air-conditioner panel as shown in the
drawing with screwdriver and take it down.
Notice: the screwdriver should be wrapped with adhesive
strap at its head before using.
(d) Disconnect the plugging elements.
9. Tear down the decorative cover of instrument (Dr)
(a) Tear down the two screws to pull out the decorative cover
of instrument;
(b) Disconnect the plugging elements.E
F

B0-54Vehicle Body
Instrument Panel
10. Tear down the combination instrument;
(a) Tear down the four screws;
Tear down the two screws;
(b) Disconnect the plugging elements;
(c) Tear down the combination instrument.
11. Tear down the ashtray cluster;
12. Tear down the central cover;
(a) Tear down the decorative frame;
(b) Tear down the three screws to pull out the central cover;
(c) Disconnect the plugging elements.
13. Tear down the central panel;
(a) Prize out the central panel as shown in the drawing with
screwdriver to take it down.
Notice: the screwdriver must be wrapped with adhesive strap
at its head before using.
(b) Disconnect the plugging elements.
14. Tear down the air-conditioning controlling mechanism
assembly;
Tear down the two screws, which will let the air-conditioning
controlling mechanism in suspension.
15. Tear down the air-controlling panel;
(a) Tear down the four screws to pull out the air-condition-
ing panel;
(b) Disconnect the plugging element;
16. Tear down the CD device or the combined acoustic
device;
(a) Tear down the four screws.
(b) Disconnect the aerial cable and the plugging elements.
(c) Tear down the CD device or the combined acoustic device.
17. Tear down the glove box;
Tear down the two screws and the glove box.
SF
Seize the flanges at two ends of glove box into the sliding
channel of the glove box.
18. Tear down the central air tunnel;
Tear down the four screws and the central air tunnel.

B0-55Vehicle Body
Instrument Panel
19. Tear down the instrument panel body;
(a) Tear down the three screws and the instrument panel.
(b) Disconnect the plugging elements.
SF:
(a) Tear down the fixing bolts at the ends of instrument panel
body to pull out the fixed clipes at the front end.
(b) Disconnect the plugging elements.
SL SK SJ SY
1. Disconnect the cable of accumulator from the negative
polar (-):
2. Tear down the steering wheel;
3. Tear down the combined switch shell cluster;
4. Tear down the bonnet lock switch;
Tear down the two screws and the sliding fastener of bonnet
lock.
5. Tear down the lower instrument cover;
6. Tear down the lower decorative frame of the instrument
panel;
Prize out the decorative frame of instrument with screwdriver
and take it down.
Notice: the screwdriver must be wrapped with adhesive
strap at its head before using.
7. Tear down the decorative cover of instrument;
(a) Tear down the three screws to pull out the decorative
cover of instrument.
(b) Disconnect the plugging elements.
8. Tear down the ashtray cluster;
9. Tear down the central cover;
(a) Tear down the three screws to pull out the central cover;
(b) Disconnect the plugging elements

B0-56Vehicle Body
Instrument Panel
10. Tear down the combination instrument;
(a) Tear down the four screws;
(b) Disconnect the plugging elements.
(c) Tear down the combination instrument.
11. Tear down the CD or combined acoustic device;
(a) Tear down the four screws;
(b) Disconnect the aerial cable and the plugging elements;
(c) Tear down the CD or the combined acoustic device.
12. Tear down the central air tunnel;
Tear down the four screws to take out the central air tunnel.
13. Tear down the air-conditioner controlling panel;
(a) Pull out the air-conditioner controlling button;
(b) Prize out the A/C switch;
(c) Prize out the air-conditioner controlling panel as shown
in the drawing with screwdriver and take it down.
Notice: the screwdriver should be wrapped with adhesive
strap at its head before using.
(d) Disconnect the plugging elements.
14. Tear down the air-conditioning controlling mechanism
assembly;
Tear down the two screws and let the air-conditioner control-
ling mechanism in suspension.
15. Tear down the lower covering board at right end;
Tear down the four screws and take out the lower covering
board at right end.
16. Tear down the glove box;
Tear down the two screws and the glove box
17. Tear down the instrument body;
(a) Tear down the three bolts and the instrument panel;
(b) Disconnect the plugging elements.
Mount of instrument panel
Mount the parts of instrument panel in the reverse
approach.

B0-75
Body Dimension
Side wall (
)
Vehicle Body
Body Dimension
Mark NameBore diameterMark NameBore diameter
a
,aTechnical notch on outer panel of
front pillar
f
,fTechnical notch on outer panel of
lower side beam

b
,bTechnical notch on outer panel of
upper side beam
g
,gTechnical notch on of lowwer
beam of outer panel

c
,cTechnical notch on outer panel of
upper side beam
h
,hTechnical notch of outer panel of
middle pillar

d
,dLocating hole/technical notch on
outer panel of rear wall
10
e
,eCentral mounting hole of rear door
hinge
8
c
c
e
e h
hd
d
g
g
f
f b
b
970 a
a
7321012
886983
786629
Dr
(point size in 3D)
a
ab
bc
c
g
g
f
fe
ed
d 973
h
h
732 1009
889 1001 650
913
SF
(point size in 3D)