head HONDA CIVIC 1996 6.G Workshop Manual

Front Seat
Removal
CAUTION: When prying with a flat-tip screwdriver, wrapit with protective tape lo prevent damage.
NOTE: Take care not to scratch the seat covers and body.
1. Remove the seat track end cover, then remove thebolts.
SEAT TRACKCOVER
FRONT SEAT
)
SEAT TRACKEND COVER
BOLT8 x'1.25 mft22 N..n 12.2 kgl.m,16 rbf.ft)
8 x 1.25 mm22 N.rn 12,2 kgl.m,16 tbtft)
20-74
2. Lift the driver's front seat, then disconnect the seatbelt switch connector.
SEAT BELTswtTcHCONNECTOR
4.
Remove the headrest.
Carefully remove the front seat through the dooropening.
Installation is the reverse ol the removal procedure.
NOTE: Make sure the connector is connected prop-
erry.
5.

Front Seat
Replacement (cont'd)
Passenger's (with reclino cablel:
NOTE; Refer to page 20-77 for the recline cable location.
HEADREST
PIVOTWASHER
LOWERCAP
PIVOT NUT8 x 1.25 mm22 N.m 12,2 kgl.m,tbt.ftt
SEAT CUSHION
CENTER COVER
10 x 1,25 mm47 N.m (4.8 kgf.m,
10 x 1.25 mm47 N.m {4.8 kgf.m,3s tbt.ft)
INNER SEATTRACK
35 tbf.ftl
RECLINE ADJUSTEB
RECLINECOVER
i LowER CAP
bRECLINECABLE
x 1.25 mm47 N'm (4.7 kgf.m,35 tbtftl
SEAT
8 x 1.25 mm20 N.m {2.0 kgf.m,14 rbf.ft)
ruf, To connect, twist 180'.
lnstallation is the reverse of the removal procedure.
NOTE:
. Make sure the bushing and pivot washer are
installed properly.
. To prevent wrinkles when installing the seat-back
cover, make sure the material is stretched evenly
over the pad.
. Adjust the recline cable.
. G.ease the sliding ponion.
SEAT-BACK
20-76

Harness Wiring and Recline
Cable Locations
NOTE: When installing the seat cushion, make sure the
seat belt switch harness, connector and recline cable are
fastened correctly on the seat cushion frame'
Driver's:>: Clip locations
Passenger's (with lecline cablel:
TRACK
Seat Cover RePlacement
CAUTION: Put on gloves to protest yout hands'
NOTE: Take care not to tear the seams or damage the
seat covers.
Seat-back cover removal:
1. Release the hook, and fold back the seat-back cover'
Release all inside springs, then fold back the seat-
back cover.
Remove the headrest.
Remove the headrest guide, then remove the seat-
back cover.
lnst;llation is the reverse of the removal procedure'
NOTE: To prevent wrinkles when installing a seat-
back cover, make sure the material is stretched evenly
over the pad before securing the inside springs and
hook.
3.
(cont'd)
20-77
HEADREST

Seats
Front Seat Disassembly and Reassembly
CAUTION: When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
NOTE: SEAT-BACK. Take care not to scratch the seat covers and body.. Remove the front seat through the door openlng.
Driver's:
SEAT CUSHION
HEADREST
PIVOT NUTI x 1.25 mm22 N.m 12.2 kgf,m,16 tbf.ft)
CENTER COVER
8 x 1.25 mm
LOWER CAP
RECLINE ADJUSTER
WASHER
20 N.m 12.0 kgf.m,lil lbtftl
WASHERS
EUSHING
10 x 1.25 mm47 N.m (4.8 kgf.m,3s rbl.ft)
INNER SEATTRACKRECLINECOVER
WASHER
8 x 1.25 mm20 N.m (2.0 kg,f.m,14 tbf.fit
LOWER CAPI
8 x 1.25 mm20 N.m {2.0 kgI.rn,l4 tbf.ft)
i\",-,"
20-13A
HEIGHT HANDLE

l'f .
Electrical
Special Toofs .,....................,23-2
Troubleshooting
Tips and Precautions ..............,.................... . 23-3
Five-step Troubleshooting .............. ......... . . 23-5
wire color codes ..........,23-5
Schematic Symbols ........,................... . . .. .... 23-6
Relay and Control Unit Locations
Engine Compartment ...,..................... ... .. . 23'7
Dashboard ......................23-8
Dashboard/Door ......... 23-12*Airbags ................. ....... Section 24
Air Conditioning ......... Section 21
Aftelnator ..........."""" """ 23-112
Anti-lock Brake System {ABS) Section 19*A/T Gear Position Indicator .....................,. .... ... 23-149
Automatic Transmission Svstem .... . ....... Section 14
Batterv ......... . . . ... ...... .......23-91
Blower controls .. . ... Section 2l
Charging System ....'...........23'112
Connector ldentilication and Wire Harness
Routing .................. ......23'13
Cruise Control ............,........23-240
Dash Lights Brightness Controller ............. ....... 23-180
Fan controfs "" 23'126
Fuel PumD ........ . ........ section 11
Fuses/Refay ...............,..,,.. 23'62
PGM-FI Control System ......................,....... Section 1 1
*Gauges
Circuit Diagram ....,.,.......23-131
Fuef Gauge ...........'.'.......23-142
Gauge/lndicator .. . .. 23-129
Ground Distribution .. . 23-75
Heatei controls .. . ..... Section 21*Horn................. ...............23-196
*tgnition Switch ....................23-89
lgnition System .......,.... 23-102
*lntegrated Control Unit ....................................... 23-156
fnterlock System ,........ . . , ,23-144
Lighting System . . . .. ......... 23-161
Lights, Exterior
Back-up Lights ..'............23'171
Brake Lights .................. 23'174
Daytime Bunning Lights (Canadal ............... 23'166
Front Parking Lights ......,................ .'. .......... 23-167
Front Turn Signal Lights .......... . . ............ ..,.23-167
Headtights ....".'....-... ..... 23'167
High Mount Brake Light ...................... ... .23'179
License Plate Lights ...... 23'176
Taitfights ................ .......23'171
lnterior Lights ..-.......,, . 23-142
Moonroof ..,.................,........ 23-235
Power Distribution ....... . . .23-61
Power Door Locks .......,,,. .23'251
Power Mirrors ,..............,.,...23'206
Power Relays ....... . ...... . . .. 23-86
Power Windows ............,,....23-220
Rear Window Defogger .......................... . . ... . . 23-2OO
Spark Plugs . ..... . ........ .....23-111
Slarting System ................23-93*stereo Sound Svstem ,................. ..... ... . ... ,.,.,,23'147'Supplemental Restraint System (SRS) ... . Section 24
Turn Signal/Hazard Flasher System .......'.'....-... 23-173
*Undel-dash Fuse/Relay Box ............,.................. 23-85
vehicfe soeed sensor (VSSI """" ""' 23-140+Wipers/Washers .........,.,.,...23-214
NOTE: Unless otherwise specified, references to auto-
matic transmission (Mf) in this section include the CVT.

Connector ldentification and WireHarness Routing
Engine Compartment Wire Harness
conneqtor of
Terminal
Number of
CavitiesLocationConnects toNotes
c201
c202
c202
c203
c204
c205
c206
c207
c208
c209
c210
c210
c211
c212
c213
c214
c215
10
6
2
2
2
1
3
2
1
2
8
Left side of engine companment
Left side of engine companment
Left side of engine companment
Left side of engine compartment
Behind front bumper
Behind front bumper
Left side of engine compartment
Behind front bumper
Left side of engine compartment
Left side of engine companment
Behind front bumper
Behind front bumper
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Behind front bumper
Main wire harness (C308)
Main wire harness (C309)
Main wire harness {C309)Cruise actuator
Windshield washer motor
Rear window washer motor
Left front turn signal/parking lightFront fog light
Left headlight
Ay'C wire harness 1C751)Horn
HOrn
Radiator fan motor
Right headlight
Right front turn signal/parking lightMain wire harness (C355)
Washer level switch
Optional
'96 - 97
models'98 - 99
models
Canada'99 model
G201
G202
Right side of engine compartment
Left side of engine compartment
Body ground, via engine compartmentwire harness
Body ground, via engine compartmentwrre harness*1r With cruise control*2: Without cruise control
23-2A

(l'-
Fuse NumberAmpswire ColorComponent(s) or Circuitlsl Protect€d
4180APower distribution
4240AWHT/BLKTo ignition switch (BAT)
437.5 AWHT/REDCeiling light, data link connector, trunk light
4415 AWHT/BLKPGM-Fl main relay
Not used
4640AWHT/BLUPower window motors (via power window relay)
477.5 AWHT/BLUAudio unit, clock, TCM (CVT), ECM/PCM (VBU)
4830AWHTNo.33 (7.5 A) fuse, To combination light switch (headlight)
49Not used
5030AWHT/GRNRear window defogger (via rear window defogger relay)
cl20AWHT/GRNPower door lock control unit, moonroof motor
15 AWHT/GRNHorn system, brake lights, brake signal
10 AWHT/BLKHazard warning light, turn signal/hazard rclay
54404WHT/REDOption {+B)
5540ABLU,A/VHTBlower motor (via blower motor relay)
204WHTCondenser fan motor (via condenser fan relay)
REDl'lc compressor clutch (via IVC compressor clutch relay)
204BLVBEDRadiator fan motor (via radiator fan relay)
23-6

lr-
Fuse NumberAmpswire ColorComponent{sl or Circuit(sl Protected
*1r '96 - 98 models*2r '98 model*3: '99 - 00 models
,lNot used
2Not used
310 AGRNRear window wioer motor, rear window washer motor
410 ARED/BLURight headlighr thigh beam)
510 ARED/GRNLeft headlight (high beam), high beam indicator light
6Not used
7204R E D/VVHTLeft rear power window motor
820A.YEUBLKRight rear power window motor
9Not used ('96 - 97 models)
't5 AREDDistributor (ignition control module) ('98 - 99 models)
10204G RN/BLKFront passenger's power window motor
1120ABLU/BLKDriver's power window motor
127.5 AYEUBLKTurn signal/hazard relay (via turn signal/hazard switch)
t515 AYEL/GRNPGM-Fl main relay
GRY or BLK,^/ELSRS u nit (VA)
141.54B LK/YE LCruise control system, audio unit*1, keyless door lock control unit*3
BLK/lr'r'HTAlternator, VSS, ELD unit (USA), EVAP purge vent shut valve, oxygen
sensors, TCM (CVT)*'
t6BLI(,/BLUABS pump motor, rear window defogger. power mirror*3, mirror delogger*3
177.5 ABLK,/YE LA,/C system, power mirror*r. option (lG2)
18YEUBTKDaytime running lights relay (Canada)
197.5 AYEUREDBack'up lights
2010ABLK/VVHTDaytime running lights control unit (Canada)
2110 AREDA/VHTRight headlight (low beam)
2210 ARE DI/E LLeft headlight (low beam)
10 AGRY or PNKSRS UNit (VB)
247.5 AGRN/ORNMoonroof relays
257.5 AYELGauge and indicator lights. interlock control unit
204GRN/BLKWindshield wiper motor, windshield washer motor,
integrated control unit {Canada)
15 AYEL/GRNAccessory socket (ACC)
2a10 A,/']5A''YE L/R EDAudio unit, option (ACC)
29Not used
307.5 AR ED/BLKDash lights, option (dash lights)
1.5 ABLUA/VHTECM/PCl\4, PGM-Fl majn relay, integrated control unit
RED/BLKFront parking lights, taillights, license plate lights
337.5 AWHT/GRNlnterlock control unit. key interlock solenoid
23-65

!t
USA:
UNDER,DASH FUSEi RELAY BOX
COMEINATONLIGHT SWITCH
No.48 (304)FUSE/Frcm page \\23{8 /
No.a8 G0A)FUSE/Frcm page \\23-72 )
lo
I ' to"'to
RED/BLU _
BED/GRN _
FEO/GRN -
REDMHT -
REo/{EL -
Figltl h6adlighl (High beam)
High beam indi€tor light
Lefl headlighl (High beam)
Right headlighl (Low beam)
Letl headlighl (Low beam)
(Fuse/relay box socl(el)
(Fuss/relay box sockel)
FEo/BLK t
RED/BLK t
optioml @nn6clor loash hghls)
InEgraled control unil
Hazard waming sMch ligldGaugelighlsAudio unilnear wndow delog0er swild lighlCruiso main switdr lighlctuis€ndrcalot .. ]crmminocircu,tA/ | qsar posrrcn nor@Ior JDash lighls brighhess mnlroller
l'/T gea. pGilion console lighlHeald conlrol panel ligtn
::: I lronl oarkino liohlHqm,
n-'i6 J *t"' t"itt'9t'6
n-,sh j inn"t u'll'gl't'
:: 1 | hcense Dlale liohtsHgnr i
(cont'd)
23-73

Power Distribution
Circuit ldentification (cont'd)
Canada:
COMBINATIONLIGHT SWITCH
N0.48 {30A)
RED/BLU - Right headlighl (High boam)
FEDiBLU ----< REstsTOR
REo/GRN - HiJh beam indicator lighl
BEo/GRN - Left headlighl iH,gh beam)
L Fight headlight {Low beam)
FEo/YEL - L€ll headlight (Low beam)
(Fuse/lelay box sockel)Optional conneclor (oash lighs)
Inleg6led conlrcl unil
- Hazard wanirE swilch lighl
i- Gauge lEhts
l- Audio unil
l- Re& Yrindow delogg8r swili
t- Ctuise main swrdr ligh
l- C/uise indEator l
E g"ffiry:'l,:1':::1
Refi window delog$r swildr light
Ctuise indicalor 1 dimming,T geal posilion indicator J circu(Dasn lghls brignmess co oller
BRAKESYSTEMLIGHT
V
I
l- GFf
,,4,,0*,lf tIFLUDII ,j I LEVEL
Y
SWTCH
I8LKI
I
I
I:
G401G402
REo/BLK - l/T ged position console lqhl- Hqalor codrot panel tighl
REO/BLK -F- Lefi ) .l- g;n1J lron 9arrn! qm
FEDiBLK + Letl I
F Rqn J ouer larrqns
- I Al, I
{- i'-;*; inne' raittiotts
E fifi]t'"nt"o't't'sn"
*ro,rru -$ RcHT HEADLIGHT (Hrgh beam)
BEDiGRN -+ LEFI H EADLIGHT (High beam)
I BLK
IIPARKING IEFAKE IswrrcH I
I:
G401G402
UNDER,DASH FUSE/RELAY 8OX
lo| | PASSTNGto
/Fforn page\\a-68 l
N0.48 {304)FUSE/From page\\23-72 )
N0.18 (7.54)FUSE/From page \\?3-69 J
v
YIYEUBLK
N0.48 (40A)FUSE/From paqe \\23-68 - ,/
RED6RN
23-74