Valve cover HONDA CIVIC 1996 6.G Owner's Manual

Emission Control System
Evaporative Emission (EVAPI Controls (cont'd)
'99 - 00 Dl6Yg engine,'99 - 00 Dl6Y5 €ngine,'99 - 00 81642 engine:
FUELTANKPRESSURESENSOR
EVAPBYPASSSOLENOIDVALVE
From
BLK/ - No. 15
YEL _ ALTERNATORSP SENSOR
{7.5 A)
- GRN/BLK
BLU
*=ol
LT GRN/WHT
ONBOARD REFUELING
FUEL TANK
EVAP PURGECONTROLSOLENOID VALVE
EVAPORATIVEEMISSION {EVAP)CONTROLCANISTERFILTER
YEL
LT GRN
VAPOR RECOVERY IONVR) VENTSHUT VALVE
ONBOARD REFUELINGVAPOR RECOVERY IORVN} VAPORRECIRCULATION VALVE
'99 - 00 D16Y7 engine:
EVAP CONTROLCANISTER
BLK/YEL
FromNo. 15< ALTERNATORSP SENSOR{7.5 A}FUELTANKPRESSURESENSOR
EVAPEYPASSSOLENOIDVALVE
- BLULT GNN/WHT
EVAP PURGECONTROLSOLENOIO VALVE
INTAKEMANIFOLD
EVAPTWO WAYVALVE
FUEL TANK
ONBOARD REFUELINGVAPOR RECOVERY {ORVRI VENTSHUT VALVE
EVAPORATIVEEMISSION {EVAPICONTROL
EVAP CONTROL
ONBOARD REFUELINGVAPOR RECOVERY IORVRI VAPORRECIRCULATION VALVE
CANISTERFILTER
YELI
8LK
11-270
CANISTER

Automatic Transmission
Special Tools ......... .....'."".'-.-.' 14'2
Description .,....................-...... 14-3
power Flow ......,................. 14"6
Elestronic Control System .... . ................'..'.'.. 14-13
Hvdraulic Control .....'......" 1'l-19
Hydraulic F|ow...... .'.'.".'....11-21
Lock-up System '............ ... t/t'33
Electrical System
Component Locations....,.............'......'.............'.,. 14'39
PCM Circuit Diagram
lA/T Control Syst€m: '96 - 98 Models) .........'.. 1/t-40
PCM Tarminal Volt8ge/Measuring Condhions
{'96 - 98 ModeblA/T Control System ............
PCM Circuit Disgram(A/T Conlrol System: '99 - 00 Modsls) '..........' 14-44
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)A/T Control System ...
Troubleshooting Proceduros ....
Symptom-to-ComPonent Chari
Efectricaf SFiem - '96 - 98 Models '..-.-..."'.'..11-52
Eloqtrical System -'99 - 00 Modols ... .........". 1+54
EleclricatTroubl$hooting ('96 - 98 Models)
Valve Body
Repair .................... ........'.... 14-139
Valve
Assembly
ATF Pump
1,1-1i10
Inspection ...........'.......... 14-141
Main Valvs Body
Disass€mbf y/lnspoction/R.sssembly .'.'.'.'.. -. -. 1 1-1 12
Secondsry Valve BodY
Disa$embfy/lnspoction/Rsassembly ......'.'.'.'. 11-111
Regulator Valve Body
Disa$embly/lnspoction/Rea3sembly ..........'... 14-1{5
Servo Body
Disassombly/lnsp€ction/Reassembly .".'........ 14-146
Lock-up Valv6 Body
Dis$s.mbf y/ln3poction/Rea$embly .'.. -. -..'.'.' 1 1-1 17
Mainsh!ft
Dkassembly/lnep€ction Reassembly ..'...'........ 14'148
Inspoction .............'..........'. l it-149
Countsrshaft
Disa$embly/lnspeqtion/Rea3sembly .......'...'.. 1a-l51
Dba$ombly/Re$s.mblY11-152
til-46
I rl-48
Troubleshooting Flowcharts
Electrical Troubleshooting ('9!t - 00 Models)
Troublsshooting Flowchart3
Lock-up Control Solenoid vslvo A/B AssemblY
RePlacoment
Shift Cont.ol Solenoid Valve A/B A3sembly
Inspestion
Ona-way Clutch
Disassembh/lrupoction/Rca$embly .. "'........ l4-155
Clutch
lllustlttcd Ind.x {A48A, B4RA Transmlssion) ..' 14-156
tustr.tod Index (MrnA Transmi$ionl ............ til-158
...................... 14-153
L
14-56
1+81'
14-105
1+105
Replacoment ......
Mainshaft/Countorshaft Spo€d Sonsors
Replacemsnt ......'."'........... lit'108
Hydraulic System
Symptom-to-Componeni Chart
Hydraulic Sydemr+109
t4-113
1+116
11-117
Rea$emblY
14-106 Difforrr ial
llhdraied Index........ t4-156
B.ckhrh ln3poction. 14-167
Boaring Roplacemont..-..........11-167
..... 14-108 Diftrrsniial Carrior Repl8cemeni .'.-.............'...' lil-168
Oil Sall Romovalt4-t 59
Oil Soal ln3tallstion/Sidc Clearance'......'.....'... 1'l'169
Torqua Convertcr Housing Boarings
Mlin3haft Besring/Oil Scal Roplac.ment ."..'.. lil-172
Counio6hatt Betring R.plscem.nt ..'...... ....... 14-173
Test.....,......14-106
14-107
14-160
11-162
11-171
11-175
Replacement
Test .....,.,..........
Road Te3t
Linear Solenoid AsssmblY
Stall Speed
lllustrated Indax
Transmission/End Cover'. ....
Transmission Hou3ing,.............'.'......'....""..-.-.. 11-128
Torque Conve.ter Housing/Valvo Body ........... 14-130
End Cover
14-itB Park Stop
1+119 In3pection/Adiustmsnt...'......'.'............'...."""'14-175
Transmbgion
Reassombly
11-122 Torquo Convertet/Drivr Plsie ............'.'............'.. . l4-182
Transmission
11.726 Inrtallation
Tranlmission Housing Boarings
Msinsh.ft /CounteEhaft Bearings
B!pltcomgnt
Rcvo.3s ldlor Gear
lnrtallation
Cooler Flushing ..
Shift Cabls
Test
Fluid Level
Checkin9 .........."..'.'.....
Changing
Pressure Testing
Transmission
Transmission
Rgmoval ..
lil-176
.'..........'.'.'..... 1'l-183
.... lil-187
11-132Adiustmont
RemovaUlnttallation1,1-190
lit-191Transmisgion Housing
Removal ... '.'...... ......'..... 14-l3il
Tolque Convgrter Housing/valvs Body
Rsmoval .........,...... ............. 14-136
Valve CaDs
Description .......'................. t 4'138
Shift lndicator Panel
Adiu3tmant ..'.................. 14-192
ATF Coolor Hoses
Connection ..,............,.,....... l'l-192
Shift Lever .,........

Description
The automatic transmission is a 3-element torque converter and a dual-shaft electronically controlled unit which provides
4 soeeds forward and 1 reverse.
Torque Convertel, Geats, and Clutches
The torque converter consists of a pump, turbine and stator, assembled in a single unit. They are connected to the engine
crankshaft so they turn together as a unit as the engine turns. Around the outside of the torque converter is a ring gear
which meshes with the starter pinion when the engine is being started. The entire torque converter assembly seryes as a
flywheel while transmiuing power to the transmission mainshaft.
The transmission has two parallel shafts: the mainshaft and the countershaft. The mainshaft is in Iine with the engine
crankshaft. The mainshaft includes the 1st, 2nd and 4th clutches, gears tor 2nd, 4th, reverse and lst (3rd gear is integral
with the mainshaft, while the reverse gear is integral with the 4th gear). The countershaft includes the 3rd clutch, and
gears for 3rd,2nd, 4th, reverse. 1st and park. The gears on the mainshaft are in constant mesh with those on the counter-
shaft. When certain combinations of gears in transmission are engaged by clutches. power is transmitted from the main-
shaft to the countershaft to provide E, ld, E, and E positions.
Electronic Control
The electronic control svstem consists of the Powertrain Control Module {PCM), sensors, a linear solenoid and four
solenojd valves. Shifting and lock-up are electronically controlled for comtonable driving under all conditions. The PCM is
located below the dashboard, under the front lower panel on the passenger's side
Hydraulic Control
The valve bodies include the main vatve body, the secondary valve body, the regulator valve body, the servo body and the
lock-up valve body through the respective separator plates, They are bolted on the torque converter housang
The main valve body contains the manual valve, the 1-2 shift valve. the 2nd orifice control valve, the CPB {Clutch Pressure
Back-up) valve, the modulator valve. the servo control valve, the relief valve, and ATF pump gears The secondary valve
body contains the 2-3 shift valve. the 3-4 shift valve, the 3-4 orifice control valve, the 4th exhaust valve and the CPC (Clutch
pressure Control) valve. The regulator valve body contains the pressure regulator valve, the torque converter check valve,
the cooler relief valve, and the lock-up control valve. The servo body contains the servo valve which is integrated with the
reverse shift fork, and the accumulators. The lock-up valve body contains the lock-up shift valve and the lock-up timing
valve. The linear solenoid and the shift control solenoid valve Ay'B are bolted on the outside of the transmission housing,
and the lock-up control solenoid valve Ay'B is bolted on the outside of the torque converter housing. Fluid from regulator
passes through the manual valve to the various control valves. The clutches receive fluid from their respective teed pipes
or internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the car determines which shift control solenoid valve the PCM will activate
Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes a line
to one of the clutches, engaging that clutch and its corresponding gear, The shift control solenoid valves A and B are con-
trolled by the PCM.
Lock-up Mechanism
In ,Dt1 position, in 3rd and 4th. and in E position in 3rd, pressurized fluid is drained from the back of the torque converter
through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this takes place, the
mainshaft rotates at the same as the engine crankshaft. Together with hydraulic control, the PCM optimizes the timing of
the lock-up mechanism. The lock-up valves control the range of lock-up according to lock-up control solenoid valves A and
B, and linear solenoid. When lock-up control solenoid valves A and B activate, the modulator pressure changes The lock-
up control solenoid valves A and B and the linear solenoid are controlled by the PCM.
(cont'd)
14-3

Description
Hydraulic Control (cont'dl
Regulator Valve
The regulator valve maintains a constant hydraulic pressure from the ATF pump to the hydraulic control system, whitealso furnishing fluid to the lubricating system and torque converter. The fluid from the ATF pump flows through B and 8,.The regulator valve has a valve orifice. The fluid entering from B flows through the orifice to the A cavity. This pressure ofthe A cavity pushes the regulator valve to the right side, and this movement of the regulator valve uncovers the fluid portto the torque converter and the relief valve. The fluid flows out to the torque converter, and the relief valve and regulatorvalve moves to the left side. According to the level of the hydraulic pressure through B, the position of the regutator vatvechanges and the amount of the fluid from B' through D and c also changes. This operation is continued. maantaining theline pressure,
NOTE: When used. "|eft" or "right" indicates direction on the illustration betow.
ENGINE NOT RUNNING
TOROUE CONVERTER
ENGINE RUNNING
To TOROUE CONVERTER Lubrication
Stator Roaction Hydraulic Prossur6 Control
Hydraulic pressure increases according to torque, are performed by the regulator valve using the stator torque reaction.The stator shaft is splined with the stator in the torque converter, and its arm end contacts the regulator sprang cap. whenthe vehicle is accelerating or climbing (Torque Convert€r Range), the stator torque reaction acts on the stator shaft, andthe stator arm pushes the regulator spring cap in the direction of the arrow in proponion to the reaction. Jne stator reac-tion spring compresses, and th€ reoulator valve moves to increase the line pressure which is regulated by the regulatorvalve. The line pressure reaches its maximum when the stator torque reaction reaches its maximum.
STATOR SHAFT ARM
REGULATOR VALVE
14-22
STATORATOR SHAFT ARM
SPRING CAP

Description
Hydraulic Flow (cont'd)
2nd G.!r
As tha speed of the vehicle reaches the prescribed value, shift control solenoid valve A is turned oN by means of thePCM The modulator pressure {64} in the left end of the 1-2 shift valve is r€leased by turning shift controt sotenoidvalve A oN The 1-2 shift valve is moved to the left side and uncovers the port to allow line pressure {5) to the z-3shift valve. The line pressure (5) changes to the 2nd ctutch pfessure l2O) at the 2-3 shift valve. The 2nd clutch pressure(20) is applied to the 2nd clutch, and the 2nd clutch is engaged.
Fluid flows by way of:- Line Pressure (4) + cPB varve - Line pressure (s) * 'r-2 shift varve - Line pressure (5) * 2-3 shift varve- 2nd Clutch Pressure (20) + 2nd Clutch
The hydraulic pressure also flows to the 1st clutch. However, no power is transmittod because of the one-way ctutch.
NOTE: When used, "|eft" or ,,right,, indicates direction on the hydraulic circuit.
\-
14-28

I
3. 3rd Gear
As the soeed of the vehicle reaches the prescribed value, shift control solenoid valve B is turned OFF by means ol the
pCM. Shift control solenoid valve A remains ON. The modulator pressure (6) flows to the right end of the 1-2 shift
valve and the left end oJ the 2-3 shift valve. The 2-3 shift valve is moved to the right side by the modulator pressure
(68). The 2-3 shift valve covers the port to stop line pressure (5) to the 2nd clutch and uncovers to the 3-4 shift valve
as the 2-3 shift valve is moved to the right side. The line pressure (5) becomes the 3rd clutch pressure (30) at the 3-4
shift valve. The 3rd clutch pressure (30) is applied to the 3rd clutch, and the 3rd clutch is engaged'
Fluid flows by way of:- Line Dressure (4) * CPB Valve - Line Pressure (5) * 1-2 Shift Valve - Line Pressure (5) * 2-3 Shift Valve
- Line Pressure (5) * 3-4 Shift Valve - 3rd Clutch Pressure (30) - 3rd Clutch
The hvdraulic pressure also flows to the 1st clutch. However, no power is transmitted because of the one-way clutch
as in 2nd gear.
NOTE: When used, "|eft" or "right" indicates direction on the hydraulic circuit.
14-29

Description
Hydraulic Flow lcont'dl
4th Goar {E Position}
As the speed of the vehicle reaches the prescribed value, shift controlsolenoid valve A is turned OFF bymeans ofthePCM Shift control solenoid valve B remains oFF. The modulator pressure (6) flows to the left end of the t-2 shiftvalve and the left end of the 3-4 shift valve. The modulator pressure (64) in the left end of the 1-2 shift valve equalsthe modulator pressure {68) in the right end of the 1-2 shift valve, the 1-2 shift valve remains at left side by the ten-sion of the valve spring.
The 3-4 shift valve is moved to the right side by the modulator pressure (64). The 3_4 shift valve covers the port to the3rd clutch and uncovers the port to the 4th clutch as this valve is moved to the right side. The 4th clutch pressure (4.1)from the 3-4 shift valve becomes the 4th clutch pressure (40) at the manual valve. The 4th clutch pressure (401 isapplied to the 4th clutch, and the 4th clutch is engaged.
Fluid flows by way of:- Line pressure (4) * CPB Valve - Line Pressure (5) + 1-2 Shift Valve - Line pressure (5) * 2-3 Shift Valve- Line Pressure (5) - 3-4 Shift Valve - 4th Clutch pressure (41) + Manual Valve _ 4th Clutch pressure (40)* 4th Clutch
The hydraulic pressure also flows to the lst clutch. However, no power is transmitted because of the one-way crutchas in 2nd and 3rd gear.
NOTE: When used, "|eft" or "right,, indicates direction on the hydraulic circuit.
\
14-30

L
E Position
The flow of fluid through the torque convefter circuit is the same as in E position The line pressure (1) changes to the
line pressure (3) and flows to the l-2 shift valve. The iine pressure (3) changes to the line pressure (3') at the 'l-2 shift valve
and flows to the servo valve. The servo valve is moved to the right side (Reverse range position) and uncovers the port to
allow line pressure {3") to the manual valve, The line pressure {3') from the 1-2 shift valve flows through the servo valve to
the manual valve and changes the 4th clutch pressure (40). The 4th clutch pressure (40) is applied to the 4th clutch, and
the 4th clutch is engaged,
Reverse Inhibitor Control
When the E position is selected while the vehicle is moving forward at spe€ds over 6 mph (10 km/h)' the PCM outputs the
1st speed signal to shift control solenoid valves A and B; shift control solenoid valve A is turned oFF, shift control solenoid
valve B is turned ON. The 1-2 shift valve is moved to the right side and covers the port to stop line pressure (3') to the
servo valve. The line pressure (3') is not applied to the servo valve, and the 4th clutch pressure (40) is not applied to the
4th clutch, as a result, power is not transmitted to the reverse direction'
When used. 'left" or "right" indicates direction on the hydraulic circuit'
14-31

Description
Hydraulic Flow (cont'd)
lll Position
The flow of fluid through the torque converter circuit is the same as in E position. The line pressure (1) changes to theline pressure (3) and flows to the l-2 shift valve. The line pressure (3) changes to the line pressure (3,) at the 1-2 shift valveand flows to the servo valve. The servo valve is moved to the right side (Reverse range position) and uncovers the port toallow line pressure (3") to the manual valve as in @ position. The line pressure (3") from the servo valve is Intercepted bythe manual valve. However, hydraulic pressure is not supplied to the clutches, and the power is not transmitted.
NOTE: When used, "|eft" or "right" indicates direction on the hydraulic circuit.
14-32

Description
Lock-up System (cont'd)
TOROUE CONVERTER
In B.rl position, in 3rd and 4th, and lDl_- position in 3rd.pressurized fluid is drajned from the back of the torqueconverter through a fluid passage. causing the lock-uppiston to be held against the torque convener cover. Asthis takes place, the mainshaft rotates at the same speedas the engine crankshaft, Together with the hydrauliccontrol, the PCM optimized the timing of the lock_upsystem. Under certain conditions, the lock_up clutch isapplied during deceleration, in 3rd and 4th gear.
The lock-up system controls the range of lock_up accord_ing to lock-up control solenoid valves A and B. and thelinear solenoid. When lock-up control solenoid valves Aand B activate, modulator pressure changes. Lock_upcontrol solenoid valves A and B and the linear solenoidare mounted on the outside of the torque converterhousing. and are controlled by the pclvl.
Lock-up Conditions/Lock-up Control Solenoid Valves/Linear Solenoid Pressure
MODULATOR PRESSURE
.-- LINEAR SOLENOID PRESSURE
LOCK.UP CONTROL. VALVE
LOCK.UP CONTROLSOLENOID VALVELock-up
Conditions
Lock-up Control
Solenoid ValveLineal
Solenoid
PressureAB
Lock-up OFFOFFOFFHig h
Lock-up. HalfONDuty operation
OFF - ON
Lock-up. FullONONHigh
Lock-up
during
decelerationONDuty operation
OFF * ONLowTOROUE CONVERTERCHECI( VALVE
RELIEF VAI-VE
LOCK.UP TIMINGVALVE
^ r______rr r cooLER RELTEF VALVE
t'-
14-34
ATF PUMP