cruise control HONDA CIVIC 1996 6.G Owner's Manual

Power Distribution
tCircuit ldentification
CONTROL
V
IGRNMHT
UNDER-HOODABSFUSEi RELAY BOX
'96-98 models: 99-00 models
WHT'GBN - l ABs conlrorun
ABS Aimp molor
*2
BRN,ryEL
YEUREDI ABS conltolun t
Slaner molor
WHT/BLK ..........-
WHT/GRN _-
WHTiGBN
GRN/RED -
Hazard waming liglTun signal/hazard re ay{Via swlch)
HOTN
HOn re ay
ABs controllnilECMi PCMTCM (CW)rlCruise conlrol unilErake lrghls
EC}?VPCM
I-"-
G401G402
I... UNOER.DASHw_T BLU -13 > F-SE ?ELAY BCxt- Fa Nge23:t)
Audio unilTCM (CW)',ECM/PCMHealer conlrolpanel
(cont'd)
23-67
UNDER HOODFUSEi RELAY BOX
ALTERNATOR
VNo 15 (7 sA) FUSE Y(From page 23 70) |
f7 r_1
I_ .,.-.,
*,,,,,* _$ lg|[|];gil.' ('^')
WHT/8LK -
Ceiling lighlTrunkllghrSpollighl *'
Dala link connecor (DLc)Integraled control unil
PGM Fl main relay

IJNOER,DASHFUSE/RELAY BOX
GAUGELIGHTS
l3wx4 l
CHARGINGSYSTEMLIGHT0.4w)
Gircuit Diagram
UNDEN HOOD FUSE/RELAY BOXIJ
N0.30 (7.54)FUSE
f7
I
tlRED/BLK BEO/BLK
l"l"8LK BLU
IJ
l'"^*
I
t-
G401G402
__l
tE2
IFED/BLU
CRUISECONTROTUNIT
fl ,,1:
tH
I c12
IFFD
VDASH LIGHTSBRIGHTNESSCONTROLLEF
l"'WHT/BLU
vALTERNATOR
(With shifi-up indicatd lighl)(wi1h cruise conlrcl system)

J
(From prevaous page)
WHT TEST HARNESSCLIP
TEST HABNESS07LAJ - Plil020aRED TEST HARNESSCLIP
PROTECTIVEAPE
GRN TEST HARNESS CLIP
GAUGE ASSEMBLY 16P CONNECTOR "8"
BLU
23-141
Tost the BLU/WHT wireiConnect lhe GRN test harnessclip to the positive probe of avoltmeter, and connect the RED
test harness clip to the negativeprobe.
Repair open in the BLU/WHT wirob€twoon the VSS and ECM/PCM,TCM (CVT), and cruise control untt.ls there about 5 V or more ?
Test the vss:1. Turn the ignition switch OFF.2. Connect the other test harness connector to the VSS.3. Raise the front ot the vehicle,and support it with safetystands,4. Put the vehicle in neutral with
the ignition switch ON (ll).
5. Slowly rotate one wheel withthe other wheel blocked.
Does voltage pulse from 0 toapprox.5 V or more ?
Speedometer Tosii'1. Disconnect the 16P connector"B" from the gauge assem-blv.2. Touch a probe to the BLUMHTwire, and connect it to bodyground through a voltmeter.
3. Slowly rotate one wheel with
the other wheel blocked.
Repair open in the BLU/WHT wi.ebelween th€ VSS and the 3pe€d-Does the meter indicate puls-
ing voltage?
female terminals

A/T Gear Position Indicator
A/T Gear Position Switch Test
1. Remove the front console (see section 2O).
2. Disconnect the 14P connector from the A/T gear position switch.
3. Check for continuity between the terminals in each switch position according to the table.
' Move the shift lever back and forth without pushing the shift lever at each switch position, and check for continuitywithin the range of free play of the shift lever.' lf there is no continuity within the range of free play, adjust the position of the switch as described on the nextpage.
Terminal side of male terminals
A/T Gear Position Switch
+ 1 : With cruise controlsystem
23-154
Eack - upLight SwitchNeutralPosition Switch

Brake Lights
WNT/GRN
Circuit Diagram
UNDEH HOODFUSEiRELAYBOXBATTERY/-l I No s2 (1sA) |
u/T'\--]-wHrGFNTwfciN_l
tvHORN SYSTEM
INNERTAILL]GHT
GRNMHT
I
AE-'ii,t
Yut#l
IBLK
ffi; I
I l,"l
I I''i
Li;
GRN,4fiHT
l**,,,,I P } BRAKE
Y ilT'
I
I
I
IgLK
I
I:
flatchbackCoupe/SedanSedan 99 mode
ffi; I
i $*i
iri
Li*'']
GRNMHT
I
A b'rt^t-,
Yllf,ll
IBLK
BLK
I
I
I
G601 r Halchback/Coupe/Sedan
BLK
II
II
I
G601 : Haldbackiooup€/Sedan G761 :G601 :G602 :
+ 21W :Coup€/Sedan18W :HalchbackJ I : Wilh cruise control
23-178

Gruise Control
Component Location Index
MAIN SWITCHTesVReplacement,page 23-242CABLE REELReplacement, section 24
BRAKE SWITCH, fest, page 23-244. Pedal Height Adjustment,section 19CRUISE CONTROI. UNITInput Test, page 23-240
swrTcH {M/T). Test. page 23-244. Clutch Pedal Adjustment,section 12
atfSWTTCH. Test, page 23-154' Replac€ment, page 23-'155
ACTUATOR CABLEAdjustment, page 23-246
VACUUM TANK
TOR ASSEMBLY. Test, pag€ 23-245. Replacement, page 23-246. Solenoid Test, page 23-247' Disassembly, page 23-248
23-240

Cruise Control
Gontrol Unit Input Test
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRSsection (24) before performing repairs or service.
1. Remove the driver's dashboard lower cover and knee bolster (see section 20).
2. Disconnect the l4P connector from the control unit.
3. Inspect the connector and socket terminals to be sure they are all making good contact.
lf the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.lf the terminals look OK, make the following inpul tests at the connecror.- lf any test indicates a problem, find and correct the cause, then recheck the system,- lf all the input tests prove OK, the control unit must be faulty; replace it.
14P CONNECTOR
CRUISE CONTROL UNIT
*i '99 00 models with A/T
23-242
GRN/WHT LT GRN/RED LT GRN/BI-K
8LU/GRN*
Wire side of female terminals

Cruise Control
Brake Switch Test
1. Disconnect the 4P connector from the switch.
4P CONNECTOR
BRAKEPEDAL
Check for continuity between the terminals accord-
ing to the table.
Terminal
t"r. ** \
123
RELEASEDo---o
DEPRESSEDoo
3. lf necessary. replace the switch or adjust pedal
height (see sectionl9).
23-246
clutch switch Test (M/Tl
1. Disconnect the 2P connector from the switch.
swtTcH
2. Check for continuity between the terminals accord-
ing to the table.
Terminal
.***aal
-\I2
RELEASED
DEPRESSEDo--o
3. lf necessary, replace the switch or adiust pedal
height (see section '12).

Cruise Control
t
D=
t
Astuator Replacement
1.Pull back the boot, and loosen the locknut. Then dis-
connect the cable from the bracket.
Disconnect the cable end from the actuator rod.
Disconnect the 4P connector from the actuator.
Disconnect the vacuum hosa from the vacuum tank.Pull out the vent hose.
Remove the three mounting bolts and the actuator
with the bracket.
CABTI aP CONNECTOR
lf necessary, disconnect the cable end from the link-age over the accelerator pedal, then turn the grom-
met 90' in the bulkhead, and remove the cable,
Install in the revers€ order of removal, and adjust
free play at the actuator rod after connecting thecable (see ne)d column).
7.
VACUUM HOSE
23-244
1.
Actuator Cable Adjustment
Check that the actuator cable operates smoothlywith no binding or sticking.
Stan the engine. Hold the engine at 3,000 rpm withno load (Afl'in N or E, M/T in neutral) untit theradiator fan comes on, then let it idle.
Measure the amount of movement of the actuato.rod until the cable pulls on the accelerator lever(engine speed starts to increase). Free Dlay shouldbe 11 t 1.0 mm (0.43 I 0.04 in).
LOCKNUT FREE PLAY: 11 1 1.0 mm
{o.i|:l r 0.oit in}
lf free play is not within specs, loosen the locknut,
and turn the adjusting nut as required.
NOTE: lf necessary. check the throttle cable freeplay (see section 11). then recheck the actuator rodfree play.
Retighten the locknut, and recheck the free play.
ACTUATOR ROD

Gomponent/Wiring Locations
Index: Without Front Passenger's Airbag (some Canada Modelsl
SRS INDICATOR LIGHT (ln the gauge assembly)Troubleshooting, page 24-13Gauge assembly, section 23
DRIVER'S AIRSAGReplacement,page 24-67Disposal, page 24-70
SRS UNITGROUNO
To HORN SWITCH
SRS MAIN HARNESS
SRS UNIT{lncluding safing sensorand impact sensor)Replacement. page 24,76
To CRUISE CONTROLSET/RESUME SWITCH
oo/ \oo
To DRIVER,S AIRBAG
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHT inGAUGE ASSEMBLY5P CONNECTOR
SERVICE CHECKCONNECTOR {2P}IB8N, BLKI
SRS MAINto UNDER-DASHFUSE/RELAY BOX2P CONNECTOR
SRS MAIN HARNESSto SRS UNIT18P CONNECTOR
SRS MAIN HARNESSto MAINWIREHARNESS3P CONNECTOR
MEMORY ERASE SIGNAL(MES) CONNECTON (2P'
IGRY, GRYI o. IGRN, GRNI
MAIN WIRE HARNESSto DASHBOARD WIRE HARNESS24P CONNECTOR
24-4
DUMMY RESISTOB