roof rack HONDA CIVIC 1996 6.G Workshop Manual

ITEMMETRICENGLISHNOTESTEERINGSYSTEMTvpe P/sM/SOverall Ratio p/S
M/STurns, Lock-to Lock p/S
M/SSteering Wheel Dia.
Power assisted, rack and pinionRack and pinion1l.120.33.64..1380 mm 15.0 inSUSPENSIONTYPe Front and RearFront and RearIndependent double wishbone, coil springTelescopic, hydraulic nitrogen gas-filled
WHEELALIGN| 4ENTCamber FrontRearCaster F.ontTotalToe FrontRear
0.00,- 't'
1.40'ln 1 mm ln 1/16In 2 mm In 1/16EBAKE SYSTEMType FrontRea r
Pad Surface Area Front
Rea r
Parking Brake Type
Power assisted self adjusting ventilated discPower assisted self adiustjng solid discPower assisted sell adjusting dr!m37.5 cm'x 4 5.8 sq in x 4
44.1ctn,x4 ] 6.84sq-inxa
67.2 cmz x 4 | to.+ sq in ' I21.2 cm, x 4 3.3 sq in x 4Mechanical actuating, rear two wheelbrakes
5410 stamped onthe caliper body2056 stamped onthe caliper bodyDrumDisc
TIRESize and PressureSee lire intormation label
WASHERCapacity 2door Coupe/4,door Sedan
2,door Hatchback
2.5 f (2.6 LJS qt, 2.2 lmp qt)4.5 | (4.8 US qt,4.0lmp qt)2.51 (2.6 US qt, 2.2 lmp qt)4.5 f (4.8 US qt, 4.0 lmp qt)
USA modelCanada modelDXExcept DXELECTRICALBafteryStarterAlternatorFuses In Under dash Fuse/Felay BoxIn Under-hood Fuse/Belay 8oxIn Under hood ABS FLrse/Relay BoxHeadlightsFront Turn Signal/Parking LightsRear Turn Signal LaghtsBrake/TaillightsInner Taillights*,High Mount Brake LightBack up LightsLicense Plate LightsCeiling Light
Trunk LightsGauge LightsIndicator Lightslllumination and Pilot LightsHeater Control Panel Lights
12 V 38 AH/5 HR12 V 1.0 kW, 1.2 kW12V 75 A,80 A7.5 A, t0 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 80 A7.5 4.20 A, 40 A12V_60/55W12V -2115W
12V - 21W12V - 21/5W12V-5W12 V 18 W*" 21 W+" *3
12V 21W12v-5wl2V-8W(Withmoonroofl12 V - 5W (Without moonroof)
12V-1.4W,3W't2 v 1.12W. 1.4 W12v-0.84w, 1.4 W12V 1.4 W
Design Specifications
(cont'd)
P/S: Power Steering M/S: Manual Steering*l: 2-door Coupe *2: 2door Hatchback *3: 4-door Sedan*4: USA (HAM), Canada (HCM) produced *5: Japan produced
3-22
L'

Troubleshooting
SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrjp and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise'1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor turns'1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor does not turn
{glass can be moved with moonroof wrench)
1. Blown fuse,
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty relay.
D
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.7 :lr3 mm (0.07 :3:31 in.) all the way
around. lf not, open the giass fully, and:
GLASS WEATHERSTRIP
1. Remove the bracket cover.
Loosen the nuts, and install the shims between the
glass frame and glass bracket as shown.
Shim thickness: Front max.3 mm 10,12 in.l
Rear max. 2 mm 10.08 in.)
Repeat on opposite side i{ necessary.
)
5x1.0mm9.8 N.m 11.0 kgf m,7.2 rbtft)
SRACKETCOVEB
----------1>
6x1.0mm9.8 N.m {1.0 kgtm,7.2 tbf.ft)
1.7 tl.8 mm
{0.07 :3 3i in.}
20-51

Moonroof
Glass, Glass Bracket and Sunshade Replacement
l. Close the glass fully.
2. Slide the sunshade all the way back.
3. Remove both bracket covers.
Forward_--____->
4. Remove the nuts from both glass brackets.
6x1.0mm9.8 N.m (1.0 kgf.m,7.2lbt.ftl
Remove the glass by lifting up and pulling forward
as shown.
NOTE: Do not damage the roof panet.
ERACKET COVER
GLASS EBACKET
GLASS
\
20-52
DRAIN CHANNEL
6. Remove the drain channel.
7. Remove the holder cover. then remove the
holder B.
NUT6x1.0mm9 N.m {0.9 kgf.m.? tbtftl{i;t'm
RAIL HOLDER B
Using the moonroof wrench, move the glass bracket
to the position where the moonroof normally pivots
down, and remove the screws.
scREws

b
D
9. Remove the rail holder A.
GLASS BRACKET
DRAIN CHANNEL ROO STOPRotate as shown to remove it from the guide rail.
10. Remove the drain channel rod slider by moving the
cable slider forward using the moonroof wrench.
'11. Detach the drain channel rod stop from the cutout
of the guide rail as shown.
DRAIN CHANNELROD
I
NUT6x1.0mmI N.m (0.9 kgf.m,SUNSHAOE
\
'14.
12. Slide the sunshade forward, then remove it.
Installation is the reverse of the removal procedure.
NOTE: Check the glass height (see page 20-51).
Check for water leaks,
NOTE: Do not use high-pressure water.
20-53

Moonroof
1.
2.
Switch Plate Adjustment (Fully Closed Positionl
3.
4.
5.
Remove the headliner {see page 20-64).
Using the moonroof wrench, close the glass fully.
NOTE: Check the glass fit to the rool panel.
Using an open-end wrench, loosen the switch plate mounting bolts.
Adjust position of the switch plate (switch cam) as shown.
Check the operation of the glass (from tilt-up position to fully closed position, from the fully open position to the fully
closed position) by operating the moonroof switch.
NOTE: Check the glass height (see page 20-51).SWITCH PLATE
GUIDEPLATE
SWITCH CAM
While moving the switch plateplate at the position where thea (a faint click is heard).
INNER CABLE END
little bv little, secure the switchswitch cam contacts the switch
Close the glass fully, and check for water leaks.
NOTE: Do not use high-pressure water.
CAELE BRACKET
20-56

Troubleshooting
Tips and Precautions (cont'dl
Insert the connector all the way and make sure it is
securelv locked.
Position wires so that the open end of the cover faces
down.
After installing harness clips, make sure the harness
doesn't interfere with any moving pans.
Keep wire harnesses away from exhaust pipes and
other hot parts. from sharp edges of brackets and
holes, and from exDosed screws and bolts.
V
F6c6op€n end
Handling Wires and Harnosscs
. Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations,
. Remove clips carefully; don't damage their locks.
Slip pliers under the clip base and through the hole at
an angle, then squeeze the expansion tabs to release the
clrp.
SNAP-BING PLIERS
23-4
NOT GOOO
ll il,/
s*' -.1}8."/_Y--_Y5\
il ,,
Testing and Repairs
o Do not use wires or harnesses with broken insulation.
Replace them or repair them by wrspping the break
with electricaltaoe.
. After installing parts, make sure that no wires arepinched under them.. When using electrical test equipment, follow the
manufacturer's instructions and those described in
this manual.
. lf possible, insert the probe of the tester from the
wire side (except waterproof connector).
. Seat grommets in their grooves properly.
. Use a probe with a tapered tip.
Refer to the instructions in the Honda Terminal Kit for
identification and replacement of connector termi-
nats.

Connector ldentification and Wire Harness Routing
Roof Wire Harness (Coupe/Hatchback)
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c701
c701
c702
c719
2
6
2
1
Under left side of dash
Under left side of dash
Middle of roof
Front of roof
Main wire harness (C407)
Main wire harness (C407)
Ceiling light
S potlig ht*1: '96 - 98 models*2: '99 - 00 models
Roof Wire Harness (Sedanl
'96 - 98 models'99 - 00 models
*1: '96 - 97 models"2: '98 model*3: '99 00 models
*l:
+2:
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c701
c701
c702
c703
c719
2
1
1
1
Under left side of dash
Under left side of dash
Middle of roof
Middle of roof
Front of roof
Main wire harness (C407)
Main wire harness (C407)
Ceiling light (Power)
Ceiling light (Ground)
Spotlighr
Moonroof Wire Harness {Coupe/Sedan}
Connector or
Terminal
Number ot
CavitiesLocationConnects toNotes
c711
c711
c1't2
c713
c713
c714
c714
c715
c117
c718
c719
2
6
6
5
5
4
3
2
4
1
U nder left side of dash
Under left side of dash
Behind dashboard lower panel
Left side of dashboard bracketLeft side of dashboard bracket
Left side of dashboard bracket
Left side of dashboard bracket
Left side of steering wheel
Middle of roof
Rear of roof
Rear of roof
Front of roof
Main wire harness (C407)
Main wire harness (C407)
Under-dash tuse/relay box (C910)
Moonroof open relay
Moonroof open relay
Moonroof close relay
Moonroof close relay
Moonroof switch
Ceiling light
Moonroof motor
Moonroof motor (Tilt switch)Sporlight
Optional
23-54

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Roof Wire Harness (Coupe/Hatchback)
c407
c407
c702
c719
2-GRY
6-GRY
2-WHT
1-WHT
Under lett side of dash
Under left side of dash
Middle of roof
Front of roof
Main wire harness
Main wire harness
Ceiling light
Spotlight
.2
'l : '96-'98 models'2: '99-'00 models
Rool Wire Harness (Sedan)
.1 : '96-'98 models.2: '99100 models
Moonroof Wire Harness (Coupe/Sedanl
*1: '96'97 models'2: '98 models"3: '99r00 models
c407
c407
c702
c703
c719
2-GRY
6-GRY
1-WHT
1-WHT
1-WHT
Under left side of dash
Under left side of dash
Middle of roof
Middle of roof
Front of roof
Main wire harn€ss
Main wire hamess
Ceiling light (Power)
Ceiling light (Ground)
Spotlight
"1
-2, GX
.2
c407
c407
c712
c713
c713
c715
u/ to
c717
c718
c719
2.GRY
6-GRY
3-BRN
or GRN
6-BRN
5-GRY
6.8RN
5-GRY
4-GRY
3-WHT
2-BRN
4-GRY
1-WHT
Under left side of dash
Under left side of dash
Front of under-dash fuse/relay box
Left side of dashboard bracket
Left side of dashboard bracket
Left side of dashboard bracket
Lett side of dashboard bracket
Left of steering wheel
Middle of roof
Rear of roof
R€ar of root
Front of roof
Main wire harness
Main wire harness
Undsr-dash fuse/relay box
Moonroof open relay
Moonroot open relay
Moonrool closa relay
Moonroof close relay
Moonroot switch
Ceiling light
Moonroof motor
Open/close and tiluclose switches
Spotlight
.3
'1
'2,.3
-1
'2,'3
'2,.3
203-40