Can HONDA CIVIC 1996 6.G Workshop Manual

Power Distribution
Circuit ldentification (cont'd)
IGN|T 0N SWTTCH (ACo)lFrom page 23-69)
*3 (or PNn -
Anernal0rVSS
HO2SEVAP conlrol canister vent shr,,l vafoeEVAP Flrge conrol so enord valveECM/PCM"
Back-!p lighls
SRS unri (VB)
i.1 :'96,98 modesr.2 : 99 mode*3 :GRY ('96-97 models):GRN (98'00 models)
sLrwHT+ Ft"t:itJY;i
BLI{WHT -}rcutcwt.,
BLKr'r{HT - Chargir! syslem trghl
InteEalei conLol unft
Shin lock soenod I r!/r\lnleiock mnlrol un I J '- '
Galge ass€mblySRS indicalor lighlABS indicrtor lghlA/Igear posilion nd€lorl d,mmino qrcu,luru6e notcaoa ) -
Inlegraled conlrcl un t
Windshield wiper molor
GRN,B-< ........- ImeEaleo cortolull| (viawndshieLd wi9el swllci)- wrrdsi erd washer .nolor(Via swrn)
Accessory power sockel (ACC)
oplioial conneclor (Acc)
Audio unil
UNDEF.DASH FUSE/REtAY BOX
No 1s (7 sA)
POWERWINDOW RELAY(To page 23-71 )
N0.25 (7.5A)
GBN/OF -- Moolroolopel relay- MOOlrOOldOSe relav
(Fusoirelay box sockel)
YEL-
(Fuse/relay box socl€l)
Y_ *,n,,*
23-70

Power Distribution
Circuit ldentification (cont'd)
Canada:
COMBINATIONLIGHT SWITCH
N0.48 {30A)
RED/BLU - Right headlighl (High boam)
FEDiBLU ----< REstsTOR
REo/GRN - HiJh beam indicator lighl
BEo/GRN - Left headlighl iH,gh beam)
L Fight headlight {Low beam)
FEo/YEL - L€ll headlight (Low beam)
(Fuse/lelay box sockel)Optional conneclor (oash lighs)
Inleg6led conlrcl unil
- Hazard wanirE swilch lighl
i- Gauge lEhts
l- Audio unil
l- Re& Yrindow delogg8r swili
t- Ctuise main swrdr ligh
l- C/uise indEator l
E g"ffiry:'l,:1':::1
Refi window delog$r swildr light
Ctuise indicalor 1 dimming,T geal posilion indicator J circu(Dasn lghls brignmess co oller
BRAKESYSTEMLIGHT
V
I
l- GFf
,,4,,0*,lf tIFLUDII ,j I LEVEL
Y
SWTCH
I8LKI
I
I
I:
G401G402
REo/BLK - l/T ged position console lqhl- Hqalor codrot panel tighl
REO/BLK -F- Lefi ) .l- g;n1J lron 9arrn! qm
FEDiBLK + Letl I
F Rqn J ouer larrqns
- I Al, I
{- i'-;*; inne' raittiotts
E fifi]t'"nt"o't't'sn"
*ro,rru -$ RcHT HEADLIGHT (Hrgh beam)
BEDiGRN -+ LEFI H EADLIGHT (High beam)
I BLK
IIPARKING IEFAKE IswrrcH I
I:
G401G402
UNDER,DASH FUSE/RELAY 8OX
lo| | PASSTNGto
/Fforn page\\a-68 l
N0.48 {304)FUSE/From page\\23-72 )
N0.18 (7.54)FUSE/From page \\?3-69 J
v
YIYEUBLK
N0.48 (40A)FUSE/From paqe \\23-68 - ,/
RED6RN
23-74

Ground Distribution
Circuit ldentification (cont'dl
E Enqine compenme wrre harness
- Erghr headlighr
;,.- Frgr: rcll pa'hrr3 rgrr- Srgn lronl rufnsqfal qhi
"'-fflri#*l:;:r.,,
Wrdshield washer molorRear window washer molorCruise confol actualorlvasher level sw ch (Canada)
23-78

t
'96-98 models:
BLK -..1 |-|d BLIJ/REo - Horn
8LK
J
G402/ To page 23,81
6L^ --...........-- Munn'un' 5.nLi
?_ Moofrootooen retayL MOOnTOOI dose relay
B-(- Dash hghls bfrqrlless co 'oel
l- ftyess door to* mnlror Lnil-llerX + Seorriry @rl'ol Jn :
JUndonconnedor
BLK
BLK
BLK
Cnrise main swilch lighlCruise indicalor dirnming orcuilRed window deloggel swilch lighlA/T gear posilion indicalor dimming cilo./il
Accessory power sockelSRS indicalor lighl circlil
Cauges end indicatols
ABS indicalor lighl cirq)rl
Gauge lights
El : Engine companmenl wire harness
E , M"in *it" h"n"..
E : oashboatd w€ haness
@ : Moonrool w re harness
UNOEB,DASHFUSE/RELAY BOX
EL^ - YY'iisnEo 'F€ "'v'u'- Bfale llJ d levetswlci
qq.-_
E I Dah Inl col"eclot 'D-cl
Windshield w perhvasher swildr
--l ,o ,? '.da.
Rear window wip€r^vasher swtch
'''"_- -- , rA/Tll_ paa pirswilcF t-,l- Clulcf nlel ock sw lcr rVT)
Cruise conlrol unil
8LK - Da,'lm€ runnrng lrghts conltol unil (CanaJa)
(Fuserelay box sockel)
(Flserelay bor sockel)
(Fuse/relay box socke0
(Fuse/relay box sockel)
BLK-
(M/T wilh cruise conlfol or lor D16Y5 erEine)
Bear window delogger relay
Lnlegrated conlrol unil
Turn signal/hazad @lay
(cont'd)
23-79
oot

Ground Distribution
Circuit ldentification (conf d)
'99-00 models:
EWir'rdshield wipe. nolorBGke lluid level swildl
6L^ -- €nrnon €y sv loa-)l- i oala hnk conn€clol lDlcl
8LK
BLK
Windshigld dper^vash€r switdt
Re windo wiperlflasher ssitch
BLK
J
To 9aqe23.A2-
tr
E
UNOEN.DASHFUSgRELAYSOX
-r^ -..-- tmenoo( @ rotunn l ._.l- pa* oin swhrh l\4tl
ClLrldr inlerlod swildr (M,T)
Cruis€ confol unit
BL( ---- Oay me running tights controtund (Canadal_ Ctuldt sfich(l,t/T vrith ruis€ cor rol)
Key'ess door lock control unit
(Fuserelay box sockst)
(Fus€/relay box sod(8t)
(Fusdrelay bor sockel)
(Fuserelay box sock€l)
8LK
BLK
BLK
BLK
8LK
near windoYr delogger rclay
htograted co.Ird unil
Tum signal/hazard lelay
SRS indicalor lighl cirqtil,y'T goer position indicator dimming cirdlit
Accessory poxer sod@l
Gaug€s and indicators
ABS indicalor light ciro.lil
Gauge lighbCruis€ main swil$ lEhlCruiso indicator dimming ciroritoash lohls brighlness confolbtHazard s$tdl indicator liohl
G401
(
oh --- Moonroot swnm
t- iroonrool open relay- Moonroot dose reiay
t
fil BLK -J
: Engine @mparlrnenl wire hamess
: Main wire haness
,JUncll0n@nfreclol
E : Dashboard wire harness
El , Mo*tool *ite har"..
23-80

Starting System
Armature Inspection and Test (cont'dl
4. Check tor mica depth. lf necessary, undercut mica
with a hacksaw blade to achieve proper depth. l{ ser-
vice limit cannot be maintained, replace the armature.
MICA D€PTH
Commutator Mica D€pth
5. Check for continuity between the segments of the
commutator. lf an open circuit exists between any
segments, replace the armature.
NOT GOOD
Standard (NEW)Service Limit
0.4 - 0.5 mm
(0.016 - 0.02 in)
0.15 mm
(0.006 in)
23-98
corL coFECOMMUTATOR
6. Place the armature on an armature tester. Hold a
hacksaw blade on the armature core.
ARMATURE TESTER
. lf the blade is attracted to the core or vibrates
while the core is turned, the armature is shorted.
Replace the armature.
7. Check with an ohmmeter that no continuity exists
between the commutator and armature coil core,
and between the commutator and armature shaft. lf
there is continuity, replace the armature.
ARMATURE

Charging System
Troubleshooting
lf the charging system light does not come onthe order listed below:
1. Baftery (see page 23-91)
2. Charging system light
3. Voltage
4. Alternator control system (USA)
5. Alternator/regulator
Charging Systom Light Test
or does not go off, or the battery is dead or low, test the following items in
ALTERNATOR 4P CONNECTORIUSA)
Wire side offemale terminals
IG(8LK/YEL}
ALTERNATOR 3P CONNECTORlC.nadal
Wre side oftemale terminals
[ ]: Canada
23-114
Charging Svstem Light Check-l :lvlake sure the charging systemlight comes on.
Check for a blown No. 15 t7.5 A)fuso .nd a blown charging sys-tom light bulb. ll the fuse .ndbulb .re OK, ropair the open inth6 WHT/BLU wi16.
Does the charging systemlight come on?
Charging System Light Chec*-2:Start the enoine.
Does the charging systemlight go off?
Volta96 ChecklMeaslre the voltage at the No. 1lNo. 2l terminal of the 4P [3Plcon-nector with the ignition switch ONflr).
R6p.ir the op6n in the BLK/YELwire b€twsen tho altornator andund€r-dash tuso/.glay box.
ls there battery voltage?

-
Wire side offemale terminals
LtwHT/8LUl
ALTERNATOR 3P CONNECTOR
lCanada)
Wire side oftemale terminals
LIWHT/BLUI
L
{W}IT/BLU)
.+1lr l2l
l3T.l-l-
ir/
(WHT/BLUI
(cont'd)
23-115
{From previous page)
Check tor an open in tho L cir'
cuit-1:1. Turn the ignition switch OFF
2. Disconnect the 4P [3Pl con-
nector from the alternator.
3. Ground the No. 3 terminal of
the 4P l3Plconnector.4. Turn the ignition switch ON (ll)
Turn the ignition swhch OFF, and
rep.ir tho open in tho wHT/
BLU wire.
Does the charging system
light come on?
Check for an open in the L cir-
cuit-2:Disconnect the No 3 terminal o{
the 4P [3PI connector from theground.
Does the charging system
light go off.r
Turn lhe ignition 3whch OFF, and
.epair the 3hort to gtound in the
wHT/Bl-U wire.
ALTERNATOR 4P CONNECTOR(USAI
r?-rl1l2l
FFI
]--
I
I l: canada

Charging System
Alternator Replacement
NOTE: Remove the alternator from below the vehicle.
'1. Make sure you have the anti-theft code for theradio, then write down the frequencies for theradio's preset buttons ('99 - 00 models).
2. Remove the battery negative cable, then disconnectthe positive cable.
3. Disconnect the 4P (or 3P) connector from the alter-naIor.
TERMINAL NUT7.85 N.m (0.8 kgf.m, 5.79lbf.ftl
{ }: Cansd.
4. Remove the terminal
the B terminal.
nut and the WHT wire from
23-120
5. Remove the adjusting bolt and through bolt nut,then remove the alternator belt from the Dullev.
UPPER MOUNTBRACKET BOLT44 N.m 14.5 kgt.m, 33 lbl.ftlALTERNATORAD.'USTING BOLT24 N.rh l2.a kgf.m, 17 lbtft)
ALTERNATORBOLT
a4 N.m 14.5 kstm.33lbf'ftl
LOWER MOUNTBRACKET BOLTSa4 N.m l{.5 kgf.m,33lbfft)
Pull out the alternator through bolt, then removethe alternator.
lf necessary, remove the mount bracket bolts. andthe upper and lower mount brackets
Adjust the alternator belt tension after installation(see page 23-125).
Enter the anti-theft code for the radio, then enter thecustomer's radio station presets ('99 - 00 models).
7.

Gauge Assembly
Bulb Locations (With Tachometer)
GAUGE LIGHT II.' WI
SEAT BELTREMINDER LIGHT I1.4 WI
LOW FUELLIGHT 13 W)
RIGHT TURN SIGNALINDICATOR LIGHT I1.4 WI
A/T GEARGAUGE LIGHTS 13 W)
CI{ARGING SYSTEM LIGHT (1.,1W)
GAUGE I-IGHT {1,4 WI
LOW ENGINE OIL PRESSUREINDICATOR LIGHT (1,' W}
HIGH EEAMINDICATOR LIGHT(1.4 W)
GAUGE LIGHT l3.il Wl
MALFUNCTIONINDICATORLAMP {MIL}BULE (1.{ Wl
WASHER I.'C VELINDICATOR LIGHT{1.4 Wl (Canada)
LEFT TURN SIGNALINDICATOR LIGHT {1.4 WI
sRsTOB (1.4 Wl
{On the printed circuit board)INDICATOR (1.12 x 6l(On the printed
circuit board)
ABS |ND|CATOR (1.. Wl{On the printed circuit board)CRUISE or SHIFT-UP INDICATOR 11.12 11.{On the orinted circuit board)
23-136