cruise HONDA CIVIC 1996 6.G Owner's Guide

Cruise Control
Gontrol Unit Input Test
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRSsection (24) before performing repairs or service.
1. Remove the driver's dashboard lower cover and knee bolster (see section 20).
2. Disconnect the l4P connector from the control unit.
3. Inspect the connector and socket terminals to be sure they are all making good contact.
lf the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.lf the terminals look OK, make the following inpul tests at the connecror.- lf any test indicates a problem, find and correct the cause, then recheck the system,- lf all the input tests prove OK, the control unit must be faulty; replace it.
14P CONNECTOR
CRUISE CONTROL UNIT
*i '99 00 models with A/T
23-242
GRN/WHT LT GRN/RED LT GRN/BI-K
8LU/GRN*
Wire side of female terminals

)
CavityWireTest conditionTest: Desired resultPossible cause if result is not obtained
BRNA/VHTUnder all conditionsCheck for resistance to ground:
There should be 80 - 120 O.
Fau lty actuator solenoid
Poor ground (G202)
An open in the wire
1BRNUnder all conditionsCheck for resistance to ground:
There should be 40 - 60 0.
11BRN/BLKUnder all conditionsCheck for resistance to ground:
There should be 70 - 110 0.
2GRY
lgn jtion switch ON (ll),
main switch ON and
brake pedal pushed,
then released
Check for voltage to ground:
There should be 0 V with the Pedal
pushed and battery voltage with
the pedal released.
'Faulty brake switch
. An open In the wlre
3BLKU nderall conditionsCheck for continuitY to groundl
There should be continuity
' Poor ground (G401, G402)
. An open in the wire
5GRNA,A/HT
Brake pedal pushed,
then released
Check for voltage to groundl
There should be batterY voltage
with the Pedal Pushed. and 0 V
with the pedal released
. Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
. Faulty brake switch. An open in the wire
LT GRN/
RED
Set button pushedCheck for voltage to ground:
There should be batterY voltage.
Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
Faulty horn relay
Faulty sevresume switch
Faulty cable reel
An open in the wire7LT GRN/
BLK
Resume button Pushed
10RED/BLU
lgnition switch ON (ll)Attach to ground:
Cruise indicator light in the gauge
assembly should come on.
Blown bulb
Blown No. 25 (7.5 A) fuse in the
under dash fuse/relay box
Faulty dimming circuit in the
gauge assemDly
An open in the wire
BLU,A/VHT
lgnition switch ON (ll)
and main swilch ON;
raise the front of the
car, and rotate one
wheel slowly with the
other wheel blocked.
Check for voltage between the
BLUMHT @ and BLK O terminals:
There should be 0- 5 V or more
-0- 5 V or more repeatedlY
. Faulty vehicle speed sensor {VSS)
. An open in the wire
LT GRN
lgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be batterY voltage.
Blown No. 14 (7.5 A)fuse in the
under-dash luse/relaY box
Faulty main switch
An open in the wire
14PNK
A,T: Shift lever in E,
ojorE
M/T: Clutch pedal
released
Check for continuity to ground:
There should be continuity.
NOTE: There should be no conti-
nuity when the clutch Pedal is
depressed or when the shift lever
is in other positions.
Faulty A/f gear position switch
Faulty or misadjusted clutch
switch (M/T)
Poor ground (G401, G402)
An open in the wire
BLU/GRN
Under all conditionsCheck for continuity between No. I
terminal and No. 5 terminal of the
PCM connector A.
There should be continuity
. An open in the wire
*: '99 - 00 models with A,/Tl-,
23-243

Cruise Gontrol
3.
1.
2.
Main Switch Test/Replacement
Remove the driver's dashboard lower cover (see sec-tion 20).
Carefully push out the switch from behind the dashboard.
Disconnect the connector from the swtrcn.
MAIN SWITCH
BULBS {0.84 Wt
Check for continuity between the terminals in eachswitch position according to the table.
lf there is no continuity. reDlace the switch.
4.
Terminal
r**
--\235
OFFo--oGa\-o\:./\a/
ONo-/a-oo--o\:/\:/
23-244
Set/Resume Switch
5.
Test/Replacement
2.
1.
MAIN WIREHARNESS3P CONNECTOR
Make sure you have the anti-theft code for theradio, then write down the frequencies for theradio's preset buttons. ('99 - 00 models).Disconnect the battery negative cable, then discon-nect the positive cable, and wait at least three min-utes.
Disconnect the driver's airbag connector (see sec-tion 24).
Remove the dashboard driver's lower cover (see sec,tion 20).
Disconnect the cable reel sub harness 3p connectorfrom the main wire harness.
CABLE BEELSUB-HARNESS3P CONNECTOS
Terminalside ofmale terminals
Check for continuity between the terminals of thecable reel sub-harness 3P connector in each switchposition according to the table.
L Terminal
Position123
SET (ON}o----o
BESUi,|E IONIo-----o
lf there is continuity, and it matches the table,the switch is OK.
lf there is no continuity in one or both positions,
go to step 7.

Cruise Control
Brake Switch Test
1. Disconnect the 4P connector from the switch.
4P CONNECTOR
BRAKEPEDAL
Check for continuity between the terminals accord-
ing to the table.
Terminal
t"r. ** \
123
RELEASEDo---o
DEPRESSEDoo
3. lf necessary. replace the switch or adjust pedal
height (see sectionl9).
23-246
clutch switch Test (M/Tl
1. Disconnect the 2P connector from the switch.
swtTcH
2. Check for continuity between the terminals accord-
ing to the table.
Terminal
.***aal
-\I2
RELEASED
DEPRESSEDo--o
3. lf necessary, replace the switch or adiust pedal
height (see section '12).

Cruise Control
t
D=
t
Astuator Replacement
1.Pull back the boot, and loosen the locknut. Then dis-
connect the cable from the bracket.
Disconnect the cable end from the actuator rod.
Disconnect the 4P connector from the actuator.
Disconnect the vacuum hosa from the vacuum tank.Pull out the vent hose.
Remove the three mounting bolts and the actuator
with the bracket.
CABTI aP CONNECTOR
lf necessary, disconnect the cable end from the link-age over the accelerator pedal, then turn the grom-
met 90' in the bulkhead, and remove the cable,
Install in the revers€ order of removal, and adjust
free play at the actuator rod after connecting thecable (see ne)d column).
7.
VACUUM HOSE
23-244
1.
Actuator Cable Adjustment
Check that the actuator cable operates smoothlywith no binding or sticking.
Stan the engine. Hold the engine at 3,000 rpm withno load (Afl'in N or E, M/T in neutral) untit theradiator fan comes on, then let it idle.
Measure the amount of movement of the actuato.rod until the cable pulls on the accelerator lever(engine speed starts to increase). Free Dlay shouldbe 11 t 1.0 mm (0.43 I 0.04 in).
LOCKNUT FREE PLAY: 11 1 1.0 mm
{o.i|:l r 0.oit in}
lf free play is not within specs, loosen the locknut,
and turn the adjusting nut as required.
NOTE: lf necessary. check the throttle cable freeplay (see section 11). then recheck the actuator rodfree play.
Retighten the locknut, and recheck the free play.
ACTUATOR ROD

Gomponent/Wiring Locations
Index: Without Front Passenger's Airbag (some Canada Modelsl
SRS INDICATOR LIGHT (ln the gauge assembly)Troubleshooting, page 24-13Gauge assembly, section 23
DRIVER'S AIRSAGReplacement,page 24-67Disposal, page 24-70
SRS UNITGROUNO
To HORN SWITCH
SRS MAIN HARNESS
SRS UNIT{lncluding safing sensorand impact sensor)Replacement. page 24,76
To CRUISE CONTROLSET/RESUME SWITCH
oo/ \oo
To DRIVER,S AIRBAG
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHT inGAUGE ASSEMBLY5P CONNECTOR
SERVICE CHECKCONNECTOR {2P}IB8N, BLKI
SRS MAINto UNDER-DASHFUSE/RELAY BOX2P CONNECTOR
SRS MAIN HARNESSto SRS UNIT18P CONNECTOR
SRS MAIN HARNESSto MAINWIREHARNESS3P CONNECTOR
MEMORY ERASE SIGNAL(MES) CONNECTON (2P'
IGRY, GRYI o. IGRN, GRNI
MAIN WIRE HARNESSto DASHBOARD WIRE HARNESS24P CONNECTOR
24-4
DUMMY RESISTOB

Precautions/ Procedures
)General Precautions
r Carefully inspect any SRS part before you install it Do
not install any part that shows signs of being dropped
or improperly handled' such as dents, cracks or defor-
mation:
- Airbags- Cable reel
- SRS unit
-
Use only a digital multimeter to check the system lf
it's not a Honda multimeter, make sure its output ls
1O mA (0.01 A) or less when switched to the smallest
value in the ohmmeter range. A tester with a higher
output could damage the airbag circuit or cause acci-
dental deployment and possible injury'
I Do not install used SRS parts from another vehicle
When making SRS repairs, use only new pans'
) Except when performing electrical inspections'
always disconnect both the negative cable and posl-
tive cable from the battery, and wait at least three
minutes before beginning work
r Replacement of the combination light and wiper/
washer switches and cruise control switch can be
done without removing the steering wheel:
- Combinalion light and wiper/washer switch replace
ment, see section 23
- Cruise control sevresume switch replacement' see
section 23.
. Whenever the ignition switch is ON {ll), or has been
turned OFF for less than three minutes' be careful not
to bump the SRS unit; the airbag(s) could accidental-
ly deploy and cause damage or injury'
. Whenever the airbag{s) has(have) been activated'
replace the SRS unit.l,
2+7
Airbag Handling and Storage
Do not try to disassemble the airbag assembly. lt has no
serviceable parts Once an airbag has been operated
(deployed). it cannot be repaired or reused'
For temporary storage of the airbag assembly during ser-
vice. olease observe the following precauttons:
. store the .emoved airbag assemblv with the pad sur-
face uo The driver's (and front passenger's) airbag
connecto''s'-as {have) a built.in short contact (see
page 2a-l 1
: | ..r r-+r-a k imninncrlv slorcd lace down,-""dd.r6t dtatltt-,tl could propel the unit whh enough
force lo c.usa 3a.ix! intury
AIRBAG CONNECTORS(With built in shon contact)
. Store the removed airbag assembly on a secure flat
surface away from any high heat source {exceeding
212"FI1OO"CJ and free of any oil' grease, detergent or
water.
CAUTION: lmproper handling or storage can intern'lJy
damage the airbag assembly, making it inoperativo
lf you suspect the airbag assembly has been dam€cd'
inslall a new unit. and relsr lo the Deployment/DisPG'l
olocedules for disposing ol the damaged airbag

\
6. Disconnect the connectors from the horn and cruise
control sevresume switches, then remove the steer-
ing wheel nut.
STEERINGNUT
CRUISE CONTROLSET/RESUMESWITCH CONNECTOR
)
HORN CONNECTOR
Remove the steerlng
pulrer.
CABLE REEL2P CONNECYOR
wheel using a steering wheel7.
STEERING WHEEL PULLEF
{Commerciallv_available)
)U
8. Remove the column covers.
Disconnect the 3P connector between the main wire
harness and cable reel sub-harness, 8nd the 2P con-
nector between the cable reel and SRS main harness'
CONNECTORHOLOER
SRS MAIN HARNESS2P CONNECTON
CABLE REEL SUBHARNESS3P CONNECTOR
10. Remove the cable reel from the column {cont'd}
24,73
--/
CABLE REEL

Cable Reel
Replacement (cont'd)
11.
NOTE:
. Before installing the steering wheel, the front
wheels should be aligned straight ahead.. Be sure to install the harness wires so that theyare not pinched or interfering with other parts.. After reassembly. confirm that the wheels arestill turned straight ahead and that the steeringwheel spoke angle is correct (road test). lf minor
spoke angle adjustment is necessary, do so onlyby adjusting the tie-rods, not by removing andrepositioning the steering wheel.
Set the cancel sleeve so that the projections arealigned venically.
PROJECTIONS
12. Carefully install the cable reel on the steering column shaft. Then connect the 3p connector to thecable reel sub-harness, and connect the 2p connec-tor to the SRS main harness.
. 24-74
Install the steering column covers.
lf necessary, center the cable reel. {New replacementcable reels come centered.) Do this by first rotating thecable reel clockwise until it stops. Then rotate tt counterclockwise (approximately two and a half turns) untilthe arrow mark on the cable reel label points straightup.
ARROW MARK
15. lnstall the sleering wheel, then connect the hornconneclor and cruise control sevresume switch con
14.
neclor.
STEERING WHEELCRUISE CONTROLSET/RESUM€

16. Install the steering wheel nut, and connect the horn
connector to the steering wheel. Then install the
driver's airbag.
TORX SOLTS9.8 N m 11.0 kgf m, 7.2 lbtftlReplace.Use a Torx T30 bit.
STEERING WHEEL NUT50 N.m 15.0 kgf.m,36lblft)Replace.
DRIVEB'SAIRBAG
DRIVER'S2P CONNECTOBHORN CONNECTOB
I
17.Attach the cable reel 2P and 3P connector to the con-
nector holder. Then install the driver's dashboard
lower cover.
)UDRIVER'S DASHBOARD LOWER COVER
24-75
18. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector. and reinstall the accesspanel on the steering wheel.
19. Reconnect the battery positive cable, then the nega-
tive cable.
20. After installing the cable reel, confirm proper sys-
tem operation:
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
Go for a test drive, and make sure the cruise con
trol switches work.
a
a