Connector a HONDA CIVIC 1996 6.G Workshop Manual

Hatch Spoiler
Removal
NOTE: Take care not to scratch the hatch and body
1. Remove the hatch upper trim (see page 20-63)
2. Remove the nuts, and detach the clip, then lift the
hatch spoiler uP.
a: Nut locations, 4
1 2lbt.ftl _ j/
GROMMET
HIGH MOUNT BRAKELIGHT CONNECTOR
Disconnect the high mount brake light connector and
rear window washer tube, then remove the hatch
spoiler.
------,*;)
4. lf necessary. remove the spoiler trim from the spoiler
frame.
NOTE: The hatch spoiler trim for Canada produced
cars cannot be disassembled.
>: Clip locations
A>,4
>: Scr€w
5. Installation is the reverse of the removal procedure'
NOTEi
. lf necessary, replace any damaged clips.
a Make sure the connector and washer tube are
connected ProPerlY.
20-101

Opener and Latch
Replacement (cont'd)
Fuel lid latch:
NOTE: Remove the following pa(s.
2D l4Dl
. Rear trim panel (see page 20-62J. Rear edge of the trunk side trim or trunk trim panel(left side, see page 20-62)
3D:
. Access panel on the side trim panel
FUEL I-IO LATCH
II
FUEL LID OPENERCABLE(see pages 20,108, 1'10)
FUEL LID LATCHRemove the fuel lid latchby turning it 90o
Installation is the reverse of the removal procedure.
NOTE;
o Make sure each opener cable is connectedelty
. Make sure the fuel lid opens properly andsecurely.
prop-
locks
>: Eolt locations, 2 |r'- 6x10mm9.8 N.m (1.0 kgf.m, I
FUEL LIDAfter installing check fora flush fit with the body.
\
20-112
Trunk lid latch/Lock cylinder:
>: Bolt locationsA >,3
6x1.omm i9.8 N.m (1.0 kgf.m,
:::^ _=)
TRUNK LIDOPENER
CONNECTORDisconnect.-\
TRUNK LIDOPENERCABLE
8>, 1
ff e rt.omm IZS 9.8 N.ln (1.0 kgt m,.ty 7.2-tbr.ftt ,/
CYLINOER
TRUNK LIDLATCH
CYLINDERROD
Installation is the reverse of the removal procedure.
NOTE:
. Grease the trunk lid latch.. Make sure the trunk lid opens properly and lockssecurely.
a Make sure the connector and cylinder rod areconnected property.

Windshield Wiper Arms
and Linkage
Hatch latch/Lock cylinder:
NOTE: Remove the hatch trim panel (see page 20-63).
>: Bolt locationsA>,3
6x1.0mm I9.8 N.m i1.0 ksf m,l
1.2lbl.trl /
B>, 1
E6'cr
CYLINDER
6;:il;l,lr'.",
.r\
LOCK- r€ cYLTNDERL^ ! ./
rAs<.L ,/
\faa"El
rl
lnstallation is the reverse of the removal procedure.
NOTE:
. Grease the hatch latch.
. Make sure the hatch opens properly and locks
securely.
. Make sure the cylinder rod is connected properly.
Replacement
CAUTION: Pul on gloves to protect your hands
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms, then remove
the hood seal and cowl cover.
>: Clip locationsA>,9 B>,9WINOSHIELDWIPER ABMS
\j:_
Hw
u
cowl covER
Disconnect the connector, then
shield wiper linkage assemblY.
Japan/Canada-produced:
remove the wind-
10 x 1.25 mm18 N.m ll.8 kgf m,
(cont'd)
20-113

Windshield Wiper Arms and Linkage
Replacement (cont'dl
USA-produced:
3. Separate the windshield wiper linkage and wind-
shield wiper motor.
Japan/Canada-produced:
NOTE: Scribe a line across the link and windshield
wiper linkage to show the original adjustment.
>: Bolt locations, 3
O 6r1.0mm
EF 8 N.m {0.8 kstm,ig 5.8 tbf.ft) )
NUT10 x 1.25 mml8 N rn (1.8 kgtm,13 tbtftl
>r Bolt locations,3
WIPER LINKAG€
\
20-114
USA-produced:
NOTE: Scribe a line across the link and windshield
wiper motor to show the original adjustment.
>: Bolt locations, 2
R 6J( 1.0 mm
Y 8 N.m to.s kgtm, I
.E- 7Y.nt )
NUT10 x 1.25 mm'18 N.m {1.8 kgf.m.13 tbtft)
WINDSHIELDWIPER MOTOR
4. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.
. lf necessary, replace any damaged clips.
. lnstall the windshield wiper arms as described
on page 20-1'17.
. Check the windshield wiper motor operation.. Grease the moving parts.

Rear Window Wiper
Arm and MotorWasher Reservoir
Replacement
't.
2.
Remove the hatch trim panel (see page 20 63).
Remove the rear window wiper arm and wiper
motor as shown.
Installation is the reverse of the removal procedure
NOTE:
. Make sure the connector is connected properly
.Install the rear window wiper arm as described on
page 20-117.
. Check the rear window wiper motor operation.
. Grease the moving parts.
3.
NUT6x1.0mm9.8 N.m 11.0 kgf.m,7.2 tbf.ft)
WIPER MOTOR
L
2.
Replacement
Remove the front bumper (see page 20-94).
Disconnect the connectors and washer tubes from
the washer motors.
>: Bolt locations,3
/)^ 6xt.omm
Ql(S) s.e ru.- tt.o ret '".\./ 7 .2 tbf.ft) /
Route the washer tubes10 the washe. reservoir
wtNDowWASHER MOTOR(3D, for some models)
Remove the bolts, then remove the washer reser-
voir.
Installation is the reverse of the removal procedure.
NOTE:
a Make sure the washer motor connectors and
washer tubes are connected properly.
. Check the washer motor operation.
3.
4.
20-115

4. Note the position of the ioint on the handle rod (A)'
Prv the handle rod ol the joint using diagonal cut-
ters; take care not to bend the rod Remove the
hatch handle.
BUSHINGReplace.
lnstall in the reverse order of removal, and note
these items:
Make sure
the handle rod is connected properly
Before installing the hatch trim panel, make sure
the hatch opens ProPerlY.
@
Hatch Latch/Lock CYlinder
Replacement
1.
2.
Remove the hatch trim panel (see page 20-63)'
Remove the hatch latch screws
>: Screw locations,3
6x1,0mm9.8 N.m 11.0 kgf'm,
7.2 tbt f0
HATCHLATCH
Disconnect the lock rod, the handle rod, the lock
cylinder rod. and the connector, then remove the
hatch latch.
LOCK CYLINDERROD
''---tCONNECTOR
HANDLEROD
(cont'd)
20-133

Opener and Latch
Hatch Latch/Lock Cylinder Replacement (cont'd)
4. Pullthe lock rod out.
lf necessary, remove the lock cylinder.
>: Bolt locelion. 1
6xr.omm I9.8 N.m (1.0 kq .m, I9.8 N.m (1.0 kq .m, I,:!!_J
6. Install in the reverse order of removal, and note
these atems:
. Apply grease to the hatch latch.. Make sure the connector is connected properly.. Before installing the hatch trim panel, make surethe hatch opens properly and locks securely.
ry*)*,,
\""<,/
.z ,/\
20-134

DashboardBumpers
I
Center Panel Removal and
Installation
1. Remove the dashboard center lower cover.
2. Remove the screws, then pull out the center panel.
>: Sc.ew locationi,4 >: Clip locationsA >,3B>,4rl
@Y,
UPPER VENT I(NOB
Disconnect the connectors from the heater controlunit and hazard warning switch.
Installation is the reverse of the removal procedure.
NOTE: Make sure the connectors are connectedpropefly.
20-136
Installation is the reverse of the removal procedure.
FRONT BUMPER
a&
Front Grille Removal and
Installation
NOTE: Take care not to scratch the front bumper.
Remove the front bumper. Remove the screws. thenslide the front grille forward by detaching the hooks.
>: Scrow locltion3,6
I
dbp i

'99 - 00 Models
UNDER,HOOO FUSE/RELAY 8OX
PUSN SWITCH
lHce nvosrar F)- aLu neo(Wirh IVC)
DASH LIGHTS -/1BBTGNTNESS < l- FEoCONTROLLER -!
IGN TION SW TCHUNDEF DASHFUSElRELAY BOX
**,',,* **",@ ",.
@f
u,n,",,
ELUAVHT
I
YBLUi BtK
BLOWERMOTOR
ELOWERMOTORHIGHRELAY
PNK/BLK
FED''WHT
RED,YEL
GRY
BRN
YEL
YEL/FEO
6RNiYEL
8LU/!VHT
YEL/BLU
BRNfiHT
GFNM/HT
GRNi FED
O :8P CONNECTOR
! :20P CONNECTOF
E : 12P CONNECToR
BLUi BLK
1
tic
HEATER CONTROL PANEL
VENT
MOOEHEAT CONTFOLMOTOF- M.COMDEF
[[f&H,,4*,",,
BLK

Troubleshooting -'96 - 98 Models
Symptom Chart
NOTE;
. Check the engine coolant level. and allow the engine to warm up before troubleshooting.
. Any abnormality must be corrected before continuing the test.
. Because of the precise measurements needed. use a multimeter when testing.
o Before performing any troubleshooting procedures check:- Fuses No. 41 11.5 Al, No. 55 (40 A) in the under-hood fuse/relay box. and No. 17 (7.5 A) in the under-dash fuse/relay
box- Grounds No. G401, G402- Cleanliness and tightness of all connectors
SymptomRomedy
Hot air flow is low.Blower motor runs. but one or more
speeds are inoperative.
Perform the procedures in the flowchart (see page 21-8).
Blower runs properly.Check for the following:. Clogged heater duct. Clogged heater outlet. Incorrect door position
No hot air flow.Blower motor does not run at all,Perform the procedures in the flowchart (see page 21-10).
Blower motor runs.Check for the following:. Clogged heater duct. Clogged blower outlet. Clogged heater valve. Faultv air mix door. Heater valve cable adjustment (see page 21-44). Air mix control cable adiustment (see page 2'l-441. Faulty cooling system thermostat (see section 10). Clogged evaporator (with air conditioning). Frozen evaporator {with air conditioning)
Mode control motor does not run, or one or more modes
are inooerative.
Perform the procedures in the flowchart (see page 21-13).
Recirculation control door does not chanqe between
FRESH and RECIRCULATE.
Perform the procedu.es in the flowchan (see page 21-16).
Both heater and A,/C do not work.Perform the procedures in the flowchart (see page 21-18),
21-6