out HONDA CIVIC 1996 6.G Workshop Manual

Troubleshooting
DTC 2-4 - Without Front Passenger's Airbag
CAUTION: Whenever the ignition switch is ON 0l). orhas been turned OFF for lsss lhan three minutes. becaretul not bump the SRS unit; the airbag could acci-dentally doploy and causo damage or iniuries.
Try to r€produc€ tho SRS indic.to. light:1. Erase the DTC memory (see page 24,15).2. Turn the ignition switch ON (ll), and check that the SRS indi-cator light comes on for about six seconds and go€s off.
Do€rthe SRS indicrtor light stay on?
NOrEs
lntormitteit t ilur., iyst m b OK at thb tim6. Sle Troubleshooling Intdmitt.nt Frilu.os on pag6 2+lS.
Check for a short to power in the SRS main h.rna3s:1. Disconnect the baftery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Dlsconnect the driver's airbag 2p connector from thecable reel 2P connector (see page 24,11).3. Dlsconnect the SRS main harness l8p connector tromthe SRS unit.4. Beconnect the battory positiv€ cable, then reconnect thenegative cable.5. Connect a voltmeter between the No. lO (+) terminal ofthe SFS main hsrness 18P connector and qround.6. Turn the ignition switch ON {ll), and me-asure voltage.There should be 0.5 V or less.7. Connect a voltmeter between the No. 14 (+) terminal ofthe SRS main harness 18P connoctor and ground, andmeasure voltage. There should be 0.5 V or less.
A.e voltage. .3 spocifi.d?
YES NO
F.ulty SRS uniC .epla"" tl,. SnS unn l""" p"g" 2+7O:_l
Short to pow.r in tha SRS mlin harnc$ or tho dummyr*istor; chock lor contact bctwcen th. dummy r6ai3to. rndrnother wiro. lf there is no contrct, rcphcc the SRS msinhame3s.
SBS UNIT
SRS MAIN18P CONNECTOR
24-60
I

)DTC 2-5 - Without Front Passenger's Airbag
CAUTTON: Whenever the ignition switch is ON lll)' ol
has been turnsd OFF for less than three minutes' be
careful not to bump the SBS unit; the airbag could acci'
dentally deploY and Gause damage or iniuries'
Tru to .oproduce the SRS indic'tor light:
1 Erasethe DTC memory {see page 24 15)'
z. irin tfie ignition s.itch ON (ll), and check that the SRS indi-
iatoi ligiricomes on for about six seconOs and goes otf
Does the SRS indic.tor light stay on7 |
NOYES
tn---t",-in"m l"itrt", "v"tem is oK at thb lim' seo Troubl'-
3hooling Intormitt6nt Failures on pago 2+15'
ffih",n"""'i. oi""onn""t ttte u"tt"ry negative cable' then disconnect
the Dositive dable, and wait lor th ree mrnutes'
z. 6i"J-"""a tt'" driver's airbag 2P connector {from the
cable reel 2P connector (see page 24_11)'
s. b]""onn""t,f'" SFS main harness 18P connector from
the SRS unit.
L di"lfi""i"on." between No lo terminal of the sRS
main harness 18P connector and ground and between
iie t'lo. t a terminat of the SRS main harn€ss 18P connec-
I tor and ground There should be 1 Mo or more'
I btheresistanceasso444g14._._
NOYES
-Faulty sRs unit; ,epltce the sRs unit (see page 2+761'
SRS UNIT
SRS MAIN HARNESS
18P CONNECTOR
IJ
ness,
6lort to sround in tho sRS main harness or the dummY
i""i"toi; "-ft""* fot "ont.ct bdtwo€n the dumTI Iesbt9r.and
li"r"J. n irt"t" is no contact. r6pl'co the sRs mtin h6i'
24-61
ott

Airbag
Replacement (cont'd)
Front Passenger's Side:
. Remove the three mounting nuts from the bracket,then remove the harngss clip.. Lift the front passenger's airbag out of the dashboardby covering the lid and dashboard with a cloth, andprying carefully with a flat-tip screwdflver.
NOTE: The lid of the airbag has pawls on its sidewhich attach it to the dashboard.
24-6a
CAUTION: B€ sure to inslall the SRS wiring so that it isnot pinched or interforirg with other parts.
4. Installthe new airbag(s):
Driver's Side: Place the driver,s airbag into the steeringwheel, and secure it with new Torx botrs.
TORX BOLTS9.E N.m (1,0 kgf.m, 7.2 tbt ftlReplace.
Front Pass€ngar's Side:
. Place the front passenger,s airbag into the dash-board.
. Tighten the front passenger,s airbag mounting nuts.
ANAAG MOUNTING NUTS9.8 N.m 11.0 kgf.m, 7.2lbf.frlReplace.
DRIVER'S AIRBAG

)
5, Reconnect the airbag connector(s)'
Front Passengor's Side:
a Attach the airbag connector to the connector holder'
then reinstallthe glove box.
FRONT PASSENGER'S AIRBAG
oo
24-69
Driver's Side:
a Connect the driver's airbag 2P connector to the cable
reel 2P connector, then install the acc€ss panel on the
steering wheel
DRIVER'S AIRBAG2P CONNECTOR
6. Connect the battery positive cable, then connect the
negative cable.
7. After installing the
operatlon:
. Turn the ignition
tor light should
and then go off
a Make sure both horn buttons work
airbag, confirm Proper sYstem
switch ON (ll); the SRS indica-
come on for about six seconds

E-
)I
Connect a 12 volt battery to the tool:
. lf the green light on the tool comes on, the aar-
bag igniter circuit is defective and cannot deploy
the airbag. Go to Damaged Airbag Special
Procedure.
. lf the red light on the tool comes on, the airbag is
ready to be deployed.
Push the tool's deployment switch. The airbag
should deploY (deployment is both highly audible
and visible; a loud noise and rapid inflation of the
bag, followed by slow deflation).
. lf the airbags deploy and the green light on the
tool comes on. continue with this procedure.
. l{ an airbag doesn't deploy, yet the green light
comes ON, its igniter is defective. Go to Dam-
aged Airbag Special Procedure.
!!@ During doployment, the airbag sssom'
bly can become hot enough to buln you. Wait thir'
ty minutes aftsr deployment belore touching tho
assembly.
Dispose of the complete airbag assembly. No part
of it can be reused. Place it in a sturdy plastic bag,
and seal it securelY,
CAUTION:
. Wear a fsce shield and gloves when handling a
deployed airbag.
. Wash your hands and rinse them well with
wat6r after handling. deployed airbag.
t('
24-71
7.
AIRAAG
Doploying th6 Airbag: Out-of-vehicle
NOTE: lf an intact airbag has been removed from a
scrapped vehicle. or has been found defective or dam-
aged during transit, storage or service, it should be
deployed as follows:
@ Po3ition the airbag laca up, outdoors on
flat ground at lsast thirty f€€t (t0 ml from any obstacles
or people.
1. Confirm that the special tool is tunctioning properly
by following the check procedure on this page or on
the tool label.
2. Follow steps 5, 6, 7, and I of the in-vehicle deploy-
menl Drocequre.
Damaged Airbag Spacial Procedure
!@ r an airb.g cannot be deployed, it should
iiiTi-treatcd as normal scrap; il should still be consid-
srsd a potontially oxplosive device that can cau3o ssti-
ous iniury.
1. lf installed in a vehicle, lollow the removal proce-
dure on page 24-67.
2. In all cases. make a short circuit by twisting together
the two airbag inflator wires.
3. Package the airbag in exactly the same packaging
that the new replacement part came in.
4. Mark the outside of the box "DAMAGED AIRBAG
NOT DEPLOYED" so it does not get confused with
your Parts stock.
5. Contact your Honda District Service Manager for
how and where to return it for disposal.
Deployment Tool: Check Procedur€
1. Connect the yellow clips to both switch protector
handles on the tool; connect the tool to a battery.
2. Push the operation switch: green means the tool is
OK: red means the tool is faulty
3. Disconnect the battery and the yellow clips.

16. Install the steering wheel nut, and connect the horn
connector to the steering wheel. Then install the
driver's airbag.
TORX SOLTS9.8 N m 11.0 kgf m, 7.2 lbtftlReplace.Use a Torx T30 bit.
STEERING WHEEL NUT50 N.m 15.0 kgf.m,36lblft)Replace.
DRIVEB'SAIRBAG
DRIVER'S2P CONNECTOBHORN CONNECTOB
I
17.Attach the cable reel 2P and 3P connector to the con-
nector holder. Then install the driver's dashboard
lower cover.
)UDRIVER'S DASHBOARD LOWER COVER
24-75
18. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector. and reinstall the accesspanel on the steering wheel.
19. Reconnect the battery positive cable, then the nega-
tive cable.
20. After installing the cable reel, confirm proper sys-
tem operation:
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
Go for a test drive, and make sure the cruise con
trol switches work.
a
a

SRS Unit
Replacement
CAUTION:
. Betore disconnoqting lny pErt of the SRS wire hal-ness, disconnect th9 airbag conn"ctorlsl.. During installltion or teplacemsnt. do not bump(impact w.cnch, hamm€r stc.l the area noar tho SRSunit.
NOTE:
o Do not damage the SRS unit terminals or connectors.. Do not disassemble the SRS unit; it has no service-able parts,
. Store the SRS unit in a clean, dry a.ea,. Do not use any SRS unit which has be€n subjected towater or shows signs of being dropped or improperlyhandled. such 8s dents, cracks or deformation.
1. Disconnect the bsttery negative cable. then discon-nect the positive cable from the battery, and wait atleast three minutes.
2. Disconnect the airbag connector{s}:
NOTE: When disconnected, the airbag connector isautomatically shorted,
Driver's Side:
. Remove the access panel from the steering wheel.then disconnect the 2P connector between the driv_er's airbag and cable reel (see page 24-11).
Front Passenge/s Side:. Disconnect the 2P connector between the tront oas_senger's airbag and SRS main harness (see page 24-11).
24-76
o\
3. Remove the right side cover from the SRS unit.
SRS UNTT
TOBXBOLTSUge a TorxT30 bit.
RIGHT SIOE
Remove the left side cover from the SRS unit, thendisconnect the SRS main harness lgp connectorfrom the SBS unit.
SRS UNIT
5. Remove the four Torx bolts from the SRS unit, thenpull out the SRS unit from the driver,s side,
COVER

6. Install the new SRS unit.
NOTE: Do not reuse a torx bolt that has red
threads. Replace the bolt with a new one.
)
7.
TORX BOLTS9.8 N.m l'1.0 kg{.m, 7.2 lbf.ft}Use a Torx T30 bit.
Connect the SRS main harness l8P connector to the
SRS uniu push it into posjtion until it clicks.
Install the SRS unit covers (ri9ht and left). Make
sure the covers snap together in the middle.
8.
TORX BOLTS9.8 N.m 11.0 kgf.m, 7.2 lbf.ft)U3e . Torx T30 bit.
SRS MAIN HARNESS
)(l
9.
10.
't2.
Reconnect the driver's aibag 2P connector to the
cable reel 2P connector, then reinstall the access
panel on the steering wheel.
Reconnect the tront passenger's airbag connector
to the SRS main harness.
Reconnect the battery positive cable, then the nega
tive cable.
After installing the SRS unit, confirm proper system
operation: Turn the ignition switch ON (ll); the SRS
indicator light should come on for about six seconds
and then go oif.
11.
24-77
.-

Contents
How to Use This Manual ICircuit Schematics (see Circuit Index)Fuse/Relaylnformation 6Ground-to-Componentslndex 6-6ComponentLocationPhotooraohs 201Conriector Views 202
Circuit Index
Accessory power socket 155Air conditionerAir delivery'96198 models 61'99-'00 models 61-2Blower controls'96198 models 60'99100 models 60-1Compressor controls 62Fans 63Anti-lock brake system (ABS) 44A/T gear position indicatorCVT 89All except CVT 89-1Automatic transmission controlsAll '96-'98 models except CVT and GX 39All '99100 models except CVT 39-8All GX models 39-8'96-'98 CVT 39-4'99100 cw 39-12Back-up lightsCoupe and Sedan 110Hatchback l'10-1Brake lightsAll Coupes and'96-'98 Sedans 110-15'99-'00 Sedans 110-16Hatchback 110-17Brake system indicator light'96198 models 7'1'99100 models 71-1Ceiling light 114-3Charging system 22Condenser fan 63Console lights 114Cruise control 34Dash lights 114Daytime running lights 110- 13Engine coolant temperature gauge 81-1Fog lights 110-10Front parking lights 110-2Fuel gauge 81-1Fuse/relay boxUnder-dash 6Under-hood 6-4Underhood ABS 6-3Gauges 81Ground distribution 14Ground-to-Componentslndex 6-6Hazard warning lightsAll except '99100 Sedans 110-6'99100 Sedans 110-8Headlights 110-12Headlight switch 100Heater - See Air ConditionerHorn'96197 models 40'98 model 40-1'99100 models 40-2lgnition key reminder 73lgnition systemAll '96198 models except Dl685 20All '99100 models except D16Y5 with Mn 2O-2All D1685 engines 20-2'99-'00 D 16Y5 with M/T 20
lndicators 80Integrated control unit 70lnterlock systemAll except'96J98 CVT 138'96198CVT 138-1License plate lightsAll Coupes and '96-'98 Sedans I l0-3'99100 Sedans 1 10-4Hatchback 110-5Low fuel indicator light 74Moonrool'96197 models |22'98-'00 models 122-1Odometer 81Oil pressure indicator light 80-3Power distributionBattery to ignition switch, fuses, and relaysFuses to relays and components 10-2Power door locksAll models without keyless entry 130'96-'98 models with keyless entry 130-2'99100 models with keyless entry 130-12Power mirrorsWithout detogger 141With defogger '141-2
Power windows 120Programmed fuel injection system (PGNr-Fl)All '96-98 models except D1685 23All '99-'00 models except D16Y5with M/T and D1685 24All D1685 engines 25'99100 D16Y5 with M/T 23Radiator fan 63Rear window defogger'96-,98 models 64'99100 models 64-1Seat belt reminder 73Security system'96.'98 USA HX, LX, EX 133'96-'98 Canada EX, Si 133'99TOO USA HX, LX, EX, DX.V Si 133-4'99100 Canada EX, Si 133-4All CX and DX models 133-8Speedometer 81Starting systemA./T (All except Dl685) 21A"/r (D16Bs) 21-1Manualtransmission 21-2Slereo sound system 150Supplemental rastraint system (SRS) 47Tachometer 81TailliqhtsAllboupes and'96-'98 Sedans 110-3'99100 Sedans 1 10-4Hatchback 110-5Trunk light 114-3Turn signal lightsAll except'99100 Sedans 110-6'99-'00 Sedans 1 10-8Vehicle speed sensor (VSS) 33Wiper/washerFront 91Rear 92
10

How To Use This Manual
Component Locations
To see where a component or connector is located on the car, look up its photo number in the
Component Location section in the back of the book. The photo will also tell you the color of
the connector, and how many cavities it has.
To see where
connectors and parts
are located, look up
their photos in the
Component
Location section.
I
I
3
r - 1 GAUGE
| | I_S-9_EIBLY
lt''""'
r - 1 cRUtsE
! !fi':*
r - 1 POWERTRAIN
I I CONTROL UNrr
a i[i9#r,
lf there is no photo number below or beside a component name or a connector, ground, or
terminal number, look up that name or number in the Connector-to-Harness Index that begins
on page 203. The chart lists how many cavities a connector has, where it's located, and what
it connects to. The related illustration shows the connector's location on the harness, and the
harness routing.
Connactor ldontlticallon and Wke Harness Rouling
DFIVEF'S POWERSEAT WIAEHAFNESS
It a connector on a
schematic has no
photo number, look it
up in the Connector
ldentilication chart
c712
c7t6
c702c701
and related illustration.
203203.1
Drlvor s Sea! wne Harn€ss
Lefts'd.Hrc hatu$ 1c2611Loft s'd. src hamass 1c262)
F6ar up.dow^ n.morykisor
l
E
oo