out HONDA CIVIC 1996 6.G Workshop Manual

Connectors - "C"
The cavities (and wire terminals) in each
connector are numbered starting from the
upper left, looking at the male terminals trom
the terminal side (or looking at the female
lerminals f rom the wire side. Both views are in
the same direction so the numbers are the
same.) All actual cavities are numbered, even
if they have no wire terminals in them.
Terminal SldeolMale Tsrminals
{
T
_A
Wlre SldeotFemalg Trrmlnala
The connector cavity number is listed next to
each terminal on the circuit schematic. The
cavity/terminal shown below is #6.
Terminal
This means the connector
connects directly to the
componenr.
This means the connector
connects to a lead (pigtail)
wired directly to the
component.
Cavlty/Termlnsl 6
only the one affecting that
ciriuit will be shown. The f
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I
Remaining wires to
the same bus are
represented by a
broken line.
The name of the
component appears next
to its upper right corner
followed by notes about
its function.
This symbol represents
one bus inside the cao of a
iunction connector. A \
lr"ctb. connectorcap |contains several buses, but Ac103
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See Gauges
Splices
Solices are shown as a dot. Their location
and the number of wires may vary
depending on the harness manufacturer.
Components
A solid border line means the
entire component is shown.
A broken border line indicales
that only part of the component
is shown.
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Five-Step Troubleshooting
L Verify The Complaint
Turn on all the components in the problem
circuil lo check the accuracy of the customer
complaint. Note the symptoms. Do not begin
disassembly or testing until you have
narrowed down the problem area.
2. Analyze The Schematic
Look up the schematic for the problem
circuit. Determine how the circuit is
supposed to work by tracing the current
paths lrom the power source through the
circuit components to ground. Also, trace
circuits that share wiring with the problem
circuit. The names of circuits that share the
same fuse, ground, or switch, and so on, are
referred to in each circuit schematic. Try to
operate any shared circuits you didn't check
in step 1 . lt the shared circuits work, the
shared wiring is OK, and the cause must be
in the wiring used only by the problem
circuit. lf several circuits fail at the same
time, the fuse or ground is a likely cause.
Based on the symptoms and your
understanding of the circuit's operation,
identify one or more possible causes.
3. lsolate The Problem By Testing The Circuit
Make circuit tests to check the diagnosis
you made in step 2. Keep in mind that a
logical, simple procedure is the key to
efficient troubleshooting. Test for the most
likely cause of failure first. Try to make tests
at points that are easily accessible.
4. Fix The Problem
Once the specific problem is identified,
make the repair. Be sure to use proper tools
and safe procedures.
5. Make Sure The Circuit Works
Turn on all components in the repaired
circuit in all modes to make sure you've
fixed the entire problem. ll the problem was
a blown fuse, be sure to test all of the
circuits on that fuse. Make sure no new
problems turn up and the original problem
does not recur.
Test Equipment
Most circuits include solid-state devices.
Test the voltages in these circuits only with
a 1o-megaohm or higher impedance digital
mUltimeter. Never use a test light or analog
meter on circuits that contain solid-state
devices. Damage to the devices may result.
Test Light and DVOM
On circuits without solid-state devices, use a
test light to check for voltage. A test light is
made up of a 12 volt bulb with a pair of leads
attached. After grounding one lead, touch the
other lead to various points along the circuit
where voltage should be present. The bulb
will go on if there is voltage at the point being
tested. lf you need to know how much
voltage is present, use a digital
volVohmmeter (DVOM).
Self-Powered Test Light and DVOM
Use a self-powered test light to check for
continuity. This tool is made up of a light bulb,
battery, and tlvo leads. To test it, touch the
leads together: the light should go on.
Use a self-powered test light only on an
unoowered circuit. First, disconnect the
battery, or remove the fuse that feeds the
circuit you are working on. Select two points
in the circuit belween which you want to
check continuity. Connecl one lead of the
self-powered test light to each point. lf there
is continuity, the test light's circuit will be
completed, and the light will go on.
SELF-POWERED TEST LIGHT
lf, in addition, you need lo know exacW hc'.
much resistance there is between two oo'^=
use a digital volUohmmeter (DVOM)
acdrt'Cn
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In the "OHMS" range, the DVOM will measure
resistance between two points along a circuit.
Low resistance means good continuity.
Diodes and solid-state devices in a circuit can
make a DVOM give a false reading. To check
a reading, reverse the leads, and take a
second reading. lf the readings differ, the
component is affecting lhe measurement.
Jumper Wire
Use a jumper wire to bypass an open circuit.
A iumper wire is made up ot an in-line fuse
holder connected to a set of test leads. lt
should have a five amoere fuse. Never
connect a jumper wire across a short circuit.
The direct battery short will blow the fuse.
Short Finder (Short Circuit Locater)
Short finders are available to locale shorts to
ground. The short tinder creates a pulsing
magnetic field in the shorted circuit whlch you
can follow to the location of the short. lts use
is explained on page 15.
SHORT FINDER
To ordei any test equipment shown above,
contact your local tool supplier. For a list of
suppliers and tool numbers, refer to Honda
Required Special Tools and Equipment
Service Bulletin.
How To Use This Manual
Test Equipment (cont'd)
oa
Troubleshooting Precautions
Before Troubleshooting
1. Check the main fuse and the fuse box.
2. Check the battery for damage, state of
charge, and clean and tight connections.
CAUTION:
. Do not quick-charge a battery unlers
the battery ground cable has been
disconnected, or you will damage the
alternator diodes.
. Do not attempt to crank the engine wlth
the ground cable disconnected or you
will severely damage the wiring.
While You're Working
1. Make sure connectors are clean, and have
no loose terminals or receptacles.
2. Make sure lhat connectors without wire
seals are packed with dielectric (silicone)
grease. Part Number: 08798-9001 .
Pack wllh dlelectrlc (sillcons) greass
When connecting a connector, push it until it"clicks" into place.
Do not pull on the wires when
disconnecting a connector. Pull
only on the connector houslngs.
Most circuits Include solid-state
devlces. Test the voltages In these
circuits only with a lo-megaohm or
higher impedance digital multlm6ter.
Never use a test light or analog meter
on chcuits that contain solld-state
devices. Damage to the devices
may result.
oo

Troubleshooting Tests
Testing for Voltage
When testing for voltage at a connector
without wire seals, you do not have to
seoarate the two halves of the connector.
Instead, probe the connector from the back.
Always check both sides of the connector
because dirty, corroded, and bent terminals
can cause problems (no electrical contact =
an open).
1 . Connect one lead of the test light to a
known good ground, or, if you're using a
digital volt ohmmeter (DVOM), place it in
the appropriate DC volts range, and
connect its negative lead to ground.
Connect the other lead of the test light or
DVOM to the point you want to check.
lf the test light glows, there is voltage
present. lf you're using a DVOM, note the
voltage reading. lt should be within one
volt of measured battery voltage.
A loss of more than one volt indicates
a problem.
NOTE: Always use a DVOM on high
impedance circuits. A test light may not
glow (even with baftery voltage present).
connecthere [fl5tst-tand light should IJJcomeon.
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Testing for Continuity
When testing for continuity at a connector
without wire seals, you do not have to
separate the two halves of the connector.
lnstead. Drobe the connector Jrom the back.
Always check both sides of the connector
because dirty, conoded, and bent terminals
can cause problems (no electrical contacl =
an open).
1. Disconnect the negative cable from the car
battery. lf you're using a DVOM, place it in
the lowest "OHMS" range.
2. Connect one lead of a self-powered test
light or DVOM to one end of the part of the
circuit vou want lo test.
Connect the other lead to the other end.
lf the self-powered test light glows, there is
continuity. lf you're using a DVOM, a low
reading or no reading (zero), means
good continuity.
.t.
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How To Use This Manual
Troubleshooting Tests
Testing for Voltage Drop
Wires, connectors, and switches are designed
to conduct current wilh a minimum loss of
voltage. A voltage drop of more than one volt
indicates a Droblem.
'1. Place the digital volVohmmeter (DVOM) in
the appropriate DC volts range. Connect
the positive lead to the end of the wire
(or to the connector or switch) closest to
the bafterv.
Connect the negative lead to the other
end of the wire (or the other side of the
connector or switch).
Turn on the components in the circuit.
The DVOM will show the difference
in voltage between the two points. A
difference, or drop, of more than one
volt indicates a oroblem. Check the
circuit for loose, dirty, or bent terminals.
co
Testing lor a Short with a Test Light or DVOM
1. Remove the blown fuse and disconnect
the load.
2. Connect a test light or digital
oltr'ohmmeter
(DVOM), switched to the appropnare DC
volts range, across the tuse lerminals to
make sure voltage is present. You might
have to turn the ignition switch to ON:
check the schematic to see.
<-s80RT TOGFOUNO
Disconnecl lheload here.
Beginning near the luse box, wiggle the
harness. Continue this at convenient ooints
about six inches apart while watching the
test light or DVOM.
Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to
ground in the wiring near that point.
NOTE: Always use a DVOM on high
impedance circuits. A test light may not
glow (even with battery voltage present).
3''
ffito.'"o'o
.t.
TEST LIGHTolDVOM

Testing for a Short with a Sell-Powered
Test Light or DVOM
1. Remove the blown fuse and disconnect
the battery and load.
2. Connect one lead of a self-powered test
light or digital volUohmmeter (DVOM)
(switched to the lowest "OHMS" range) to
the fuse terminal on the load side.
Dlsconnect the batlery.
FUSEBOXRemove the fuse.
<- ssoRr rociouNo
Dlsconnect theload here.
.)"'
r| SOLENOID
Connect the other lead to a known
good ground.
Beginning near the fuse box, wiggle the
harness. Continue this at convenient
points about six inches apart while
watching the test light or DVOM.
lf the self-powered test light goes on or
the DVOM displays a low reading or no
reading (zero), there is a short to ground
in the wiring near that Point.
SELF.POWEREDTEST LIGHTo1DVOM
4.
5.
Testing tor a Short with a Short Circuit
Locator (Short Finder)
1 . Remove the blown fuse. Leave the
battery connected.
2. Connect the short finder across the battery
terminals and the load (component) side of
the fuse terminal.
SATTERY
SHORTFINOER
FUSEBOX
PULSINGMAGNETICFIELD \
NOPUISING
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MAGNETTC IFIELD ISoLENOTO
3. Close all switches in the circuil
you're testing. (co,f,O
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Ground
G402
Components or Clrcult Grounded
Arr gear position switch, ABS control unit (3 wires), Blower motor high relay ('99-'00
models), Blower motor relay, ELD unit, Heater Jan switch ('96-'98 models), Heater
control panel, Mode control motor ('96.98 models), Power transistor ('99-'00 models),
Service check connector....plus everything grounded through G401
| 14-13 | ABS pump motor
1l-9 i Stereo radio tuner ('96-'98 models), Audio unit ('99-'00 models)
Drivsr's door lock actuator, Driver's door lock switch, Drivefs window motor' Left mirror
defogger, Pow€r window master switch (2 wires), Power door lock control unit (all
except '99-'00 with keyless), Power mirror switch
G55214-9 i Driver's s€at belt switch, Fuel pump, Fuel tank unit, Right mkror defogger
G601
(Hatch-
back)
14-12 iLeft and right back-up lights, Left and right brake lighvtail lights, Lefl and right rear
turn signal lights, Left and right tail lights....plus eveMhing grounded through G761
G601 I 14-10
(All Coupesl
ano
(96198
S6dans)
High mount brake light, Left and right back-up lights, Left and right inner brake lighv
taiilights, Lett and right license plale lights, Lett and right outer brak€ lighvtail lights'
Left and right rear turn signal lights, Rear window deJogger, Trunk latch switch
G601
(99-'oo
Sedans)
G602
('ss-'00
Sedans)
G761
(Hatch-
back)
G771
(Hatch-
back)
14-11
14-12 i
High mount brake light, Left and right back-up lights, Left and right brake lighvouter
taillights, Left and right inner taillight, Left and right rear turn signal light' Rear window
deJogger (GX), Trunk latch switch
Window antenna coil
Hatch latch switch ('98-'00 models), High mount brake light' Left and right license plate
lights, Rear window wiper motor...plus everything grounded through G601
Rear window defogger
14-13 i SRS unit (2 wires)
*1 = All '96-98 models €xcept Dl685, '99100 D16Y5 with M/T*2 = '98 D1685, all '99-'00 models except Dl6Y5 with M/T
e7

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UNDER-HOODFUSE/RELAY BOXFUSE 52HO3 ,9IO? LTt3a
FUSE 53SATAAD10A
T102PHOTO 9l--
S€e PowerDistrib$ion,page 10-13.
WHT/REDT101PI1oIO 25
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FUSEofiro{{oa
ALTEBNATORPage 22
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--1 UNDER.
sFUSE 55IIEATER MOTONatla
r^-::r BLowER| t,omacl I MoToR
i lF5:ftL--J or 50-1Ptaofo9
FUSE 55(co{DEtsER fAx}204
FUSE 57cooutag FAr204
r^-::I RADIATOR
l*"*!F*x.L--J paoro p
HOODFUSE/NELAYBOX
UNDER-DASHFUSE/RELAY BOXPHO|O 58
FUSE 19AACK UPLlalni75A
FUS€ 15ALIIFI.IATORsF sErson7.5A
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i i[f*, i iFLug"L--J Page 63 L--J Page 62
To Fus€ l, 2, and 6,see oaos lGl3. STEERINGLOCK
\
l,ut-a--- ---------J
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FUSE 23(sRs)1(rA
Phofo 10
See PowerDistribdion,pagos 10€and 10-7.
FUSE 3tm w|PEain wAsr{ER}10A
PHOTO 10
See PowerDistribution,page 10-6.
FUSE 24(P,ry AEUn(s/n QELAY)
FUSE 13FU€L PUIIP(sns uRrT)15A
See PowerDisaibution,page 10-3.
FUSE 14{cFrrsE corrtRoL}{rcYLESS)
c913I
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FUSE9 ,
FUSE 12IURI{UCHTS7,trA
) | , i ]si"ii:-' r|r::::---'--- J/--_-r
i::{;iil i i".ii.l ,#,;:|'-
i-:'ff1tu;.,,, i *=ft;;***
See Powsr Distribution,pages 10-2 and 10-3.
* = '99-'00 models with D16Y7/D16YB
Sea PowerDistribuiion,page 10-4.
:! iii'^': i i lB1%"f;
i L-=r -','lo' i !.---i..-^- ii orsrnrauron i i DtsrRtBUroR :' Page 20 Page 20 or 20'1 '
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I pHOfO 44 PHO|O 44
1Gl

Ground Distribution
- Gl01 (All '96-'98 models except D1685; '99100 D16y5 with M/T)
NOTE: Wires shown without color codes
:--- CVr --' D16y5/
i rnlts_ ' ._ 016y8,MISSION',englnes
: CONTROL ' PGM.FI :: MODULE i UAIH ; VTEC, TTCM) ; RELAY . PRESSURE' Paae 39-5 ' Paoe 23 ' SWITCHI pHdro et ' n 6roao ' Page 23-4I vtEw 69 | vtEw 1a ' pHoro 44' r---.t ' r-1 I i-r
POWERTRAIN orENGINE CONTROLMODULE (PCM or ECM)Page 23-3PHATO 86vlEw 7a; r---1 ;r-1 , r, I t,t | ,l
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i T T: I I
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i I \li:; -4, ;!-------------l-i '
'lF;% :21 ,vlEw 28 ;
_ - t\4/T -
PRIMARYHEATEDOXYGENSENSOR(H02S)Page 23-13
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Ground Distribution
- Gl01 ('98 Dl685;All '99-'00 models except D16YS with M/T)
NOTE: Wires shown without color codes are black.
01685/_ D16Y5/ -.016Y8engrnes
.__-;,#'-_,--', engrne ;
, wEc: PRESSURE '
, swtTcH :I Page24-4 iI PHOTO 150: r -'l
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FUELPRESSUREREGULATOR ENGINESHUT.OFF COOLANTSOLENOID TEMPERATUREVALVE SWTTCHPage 25-1 Page 63PHOIO 143 PHOTA 33r-1F-.|
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POWERTRAIN olENGINE CONTROLMODULE (PCM or ECM)Page 24-3 ot 25-3PHOTO 86
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excaptD1685
VEHICLESPEEDSENSOR(vss)Page 336FN/ELKERll/EIKcl01PHOTO 21PHOTO 142(o1685)vtEw 28
ct16Cferml-nals8n 4)
FltaFt( vttw 39t- .''iiti ' " D1685/D16Y5 engrnes ---'
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. ENGINE : :
i 933'?il-; i 5"T,Yf,*' 33i,"o, i
i lgfft" i I S.ir1".l^ soL€NorD :' Pase 63 : : ;;;;; - pase 24.i :' PHOTO 63 | | VtEWlO pHOIa124 ;, r-1 | , F-.t r-.r
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