d16 HONDA CIVIC 1997 6.G Workshop Manual

D16Y5 engine ('99 - 00 modelsl:
O) PRIMARY HEATED OXYGEN SENSOR (PBIMARY HO2S,
SENSOR 1)
O SECONDARY HEATEO OXYGEN SENSOR {SECONDARY
HO2S. SENSOR 2)
6] MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOR
rO CruCIruC COOUruT TEMPERATURE IECTI SENSOR
o rrurlxe ln ETUpERATURE 0AT) SENSOR
.d KNOCK SENSOR (KS}
O CN,NruXSXITT SP:ED FLUCTUATION (CKFI SENSOR
@ rou an corurnoL 0Ac) valvE
O THROTTLE BODY (TB)
@ FUEL INJECTOR
E) FUEL PULSATION OAMPER
t? FUEL FILTER
G) FUEL PRESSURE REGULATOR
OI FUEL PUMP (FP)
Gi FUEL TANK
G) AIR CLEANERfi? RESONATOR
Gl posmvr cnglrcAsE VENTILATION (PCV) VALVE
@ EXHAUST GAS RECIRCULATION IEGR} CONTROL
SOLENOID VALVE6 EXHAUST GAS RECTRCULATION (EGR) VAI-VE
rf exxlust cls nectRcuLATloN IEGR) vALvE LIFT
SENSOR@ EVAPORATIVE EMISSION (EVAPI PURGE CONTNOL
SOLENOID VALVE
O} PURGE JOINTio :vaponanve eutssloN (EVAP) coNTRoL cANlsrER
d rvlponlrtve EmtsstoN tEvAPl BYPASS soL-eNolD
VALVE
6 EVAPORATIVE EMISSION {EVAP) CONIROL CANISTER
FILTER
@ EVAPORATIVE EMISSION (EVAPI CONTROL CANISTER
VENT SHUT VALVEOA FUEL TANK PRESSURE SENSOR
6 :vlponlnvg er,/tlssloN tEvAPl TWO WAY VALVE
6 oNgoano nerueltNc vAPoR REcovERY {onvRl VENT
SHUT VALVE
€!) ONBOARD REFUELING VAPOR RECOVERY (ORVRI VAPOR
RECIBCULATION VALVE
@ THREE WAY CATALYTIC CONVERTER (TWCI
(cont'd)
11-21
L

System Description
Vacuum Connections (cont'd)
D16Y8 engine ('96 sedan, '97 sedan: KA, KC modelsl:
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S.SENSOR SECONOARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2lMANIFOLD ABSOLUTE PRESSUBE {MAPI SENSORENGINE COOLANT TEMPERATURE {ECTI SENSORINTAKE AIR TEMPERATUFE IIATI SENSORKNOCK SENSOR IKSICRANKSHAFT SPEED FLUCTUATION {CKFI SENSORIDLE AIR CONTROL IIACI VALVETHROTTLE EODY (T8)FUEL INJECTORFUEL FILTER
FUEL PRESSURE REGULATORFUEL PUMP {FPIFUEL TANKFUEL TANK EVAPORATIVE EMISSION IEVAP} VALVEAIR CLEANERRESONATORPOSITIVE CRANKCASE VENTILATION {PCV} VALVEEVAPORATIVE EMISSION IEVAP) PURGE CONTROLSOLENOID VALVEEVAPORATIVE EMISSION IEVAPI CONTROL CANISTEREVAFORATIVE EMISSION IEVAP} TWO WAY VALVETHREE WAY CATALYTIC CONVERTER (TWC'
{M/T}
i@l: F@i
HiiFl
(A/T)
I ENGINE I
I coor-rruri
i@ i+ il/A. nfi |(Or)l /U[ |)l#t,/,6
0)
t;
-l
@
!o,(t
@@@
@@@(9
@@@(D
@A)@
11-22

D16Y8 engine l'96 coupe.'97 coup6: all models.'97 sodan: KL modol.'98 modell:
?
3-
a67.a
9,!
1?
!1{r5
PRIMARY HEATEO OXYGEN SENSOR IPRIMARY HO2S,
SENSOR 1)SECONDARY HEATED OXYGEN SENSOR ISECONDARY
HO2S. SENSOR 2l
MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOR
ENGINE COOLANT TEMPERATURE IECTI SENSOR
INTAKE AIR TEMPERATURE (IATI SENSOR
KNOCK SENSOR {KS)CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR
IOLE AIR CONTROL {IAC) VALVE
THROTTLE BODY ITBIFUEL INJECTORFUEL FILTERFUELPRESSURE REGULATOR
FUEL PUMP IFPIFUEL TANKFUEL TANK EVAPORATIVE EMISSION IEVAP)VALVE
AIR CLEANERRESONATORPOSITIVE CRANKCASE VENTILATION (PCV) VALVE
EVAPORATIVE EMISSION IEVAPI PURGE CONTROL
SOLENOID VALVEEVAPORATIVE EMISSION {EVAPI CONTROL CANISIER
EVAPORATIVE EMISSION IEVAPI BYPASS SOLENOIO
VALVEEVAPORATIVE EMISSION {EVAPI THREE WAY VALVE
EVAPORATIVE EMISSION IEVAPI CONTROL CANISTER
VENT SHUT VALVEFUEL TANK PRESSUFE SENSOREVAPORATIVE EMISSION IEVAP) TWO WAY VALVE
THREE WAY CATALYTIC CONVERTER ITWCI
@o@@
@@
@@
@@@
(cont'd)
11-23

System Description
Vacuum Connections (cont'dl
D16Y8 engine l'99 - 00 modetsl:
(]-i PAIMARY HEATEO OXYGEN SENSOR {PRIMARY HO2S,SENSOR 1)..2r SECONOARY HEATEO OXycEN SENSOB ISECONDARYHO2S, SENSOR 2li3) MANIFOLD ABSOLUTE PBESSURE {MAPI SENSORO ENGINE cooLANT TEMPERATURE (ECTI sENsoR(5) INTAKE AIR TEMPERATURE {IAT} sENsoRG] KNOCK SENSOR IKSI?r CRANKSHAFT SPEEo FLUCTUATTON {CKF) SENSOR.O IDLE AIR coNTRoL {IAc)vALvEi-9] THROTTLE BOOY {TB)(O FUEL INJECToRI]'i FUEL FILTER.O FUEL PRESSURE REGULAToR[t FUEL PUMP {FPl.D FUEL TANKil' AIR CLEANERTD RESONATORO FUEL TNJEC oN AtR tFtA) coNTRoL vAt_vE.19 POSITIVE CRANKCASE VENTILATION {PCVI VALVE
.19) EVAPORATIVE EMIssIoN {EVAP) PURGE coNTBoLSOLENOID VALVE€g PURGE JorNTtj EVApoRATtvE EMtsstoN {Evap} coNTRoL cANtsTERC4 EVAPONANVE EMISSION (EVAP) BYPASS SOLENOIDVALVE
?3 EVAPORATIVE EMISSION {EVAP} CONTROL CANISTERFILTERA4 EVAPoBATIVE EMIssIoN (EVAP) coNTRoL CANISTERVENT SHUT VALVEC! FUEL TANK PRESSURE sENsoREO EVAPOBATIVE EMISSION (EVAP) TWO WAY VALVEe? oNBoARD REFUELtiIG vApoR REcovERy {oRvR} VENTSHUT VALVE@ oNBoARD REFUELTNG vapoR REcovERy (oRvR) vapoRRECIRCULATION VALVEiP THREE WAY CATAI.YTIC CONVEBTER {TWCI
'- *o'*- -
COOLANT
]L
nrl
L
ii8'x'", *
--j IIM TTI ^n 14 [l(2i)-fr l-1ry|
11-24

System Description
Electrical Connections ('96 - 98 Models, ,99 - 00(cont'd)
PRESSURESENSOE
EGR
UFTsENsoR *3
EGR
uF
D16Y5 engine with M/Tl(
SENSOF
solENoto vALvE *3
wec soLeton vltve'!2
SENSOR
SPEED sENsoR'2
COUNTEFSHAFIsPEED sENsoR*2
soeeloto vltve l*2
ToI|{TEFLOCKCONTBOLUNIT
*l: t SA model*2: A/T(DI6W, oi6y8 engine)*3:CVT(DI6Y5 6ngine)1.4 : A"/T and Dl6Y7 engine*5; Except A/T and Dl6Y7 engine*6: A/T(O16YO engin6)*7:CW(DI6y5 ongine) and D16y8 engino*8;'96 Ol6Y8 sngine (coupe), ,97 D16y5ongine (coup€: all modol!, sedan: KLmodoD, '98 Dl6Y5 engine, '98 ot6Y8en9ne*9:D16Y5 engin.*10 : |!UT(D16Y5 engine)*ll : Except iUT(Dl6Y5engine)*12: D16y5, 016yo engino*13: DI6YO engine*14:Dl6Y7 engine*15:'97 D16Y7 engine [coupe: KL modet,ssdan: KL(LX) modetl, '9gDt6y7 engine
c-rrusren vem srur vtvrlf;
ECM/PCMA(32P)ECM/PCi/lBEsP)
ECM/PCMD(16P)
1 1-30
TERMINAL LOCATIONS

System Description
Electrical Connections ('96 - 98 Models, ,99 - 00 Dl6y5 engine with M/T)(cont'd)
ptozs'"
pozslttc*rr
WHT,'RED'l
s02sHTc-BLK/WHT
aLKlyeL!
LraeL*ro
pozsntc*lu
:soL*3
BLU/ALK
12: A/T (Ol6Y7, Dl6Y8 enginel'3: CvT lDt6Y5 engane)ia: A/T and Dl6Y7 enqine15: Erc.pt A/T.nd Dr6Y7 engine'6:A/T (O16Y8.ngine)i7: CVI {D l6Y5 Gosin.) .nd D16yo snqiner8:'96 DI6YB .ngi.. lcoup.), ,97 Dt6ylensio. (coups: lll mod6ts, s.d6n. KLdod6ll,'98 D16y5 6ngine.,9a D16y8ongine,'99 - 00 Ot6Y5 (M/Tlonoine'9: Dl6Y5 ongine'10: M/T lO16Y5 engine)'l r: Ex@pt M/T (Dt6y5 engine)r'12: Ot6Y5, Ol6Y8.ngine
'15r'97 D16Y7.ngine {coupe: Kt- model, sedan:(L (l-Ximod.l), '98 Dl6y7 angins
*12
Ho2s (sENsoF l)
c125
Ho2s (sENsoR 2)
crls*'u
HO2S (SENSOR'
c142
ecR cortnoL*3SOLENOID VALVE
c14o
wrlaeo!{-L wrzneo.=r.:GFN/BLr-I FcFN,wHr Jalvwrr'Ll ar-x,rvnr, -ff
f--fi"-r".^'--] I
;lcnr-caz fi
\
VT€C PRESSURE
11-32

System Description
Electrical Connestions {'96 - gB Models, ,99 - 00 Dl6yS engine with M/T)(cont'dl
rDic M
ct(P P
CXP M
RET'
YEUGifl
CIG M
\
lhx/ALJ(I
&l'lAL:]
12: A/t tD16Yt, Dt0Y8.ncin.t13: C1/t lDtOYS ssin.t'4 A/T .I(| Di6Y7 .nsi..r5: Erc.tr A/r ..d Dl6Y7 .nsin.t6: AIt lDl6Y8 .ngin.li7:CvI lO16Y5 ..!ln.) ..d Dt6Y8.neln.13: s6 Dt6Y6 ftsi..lco!p.I. 9t Dr6Y8.nqin.lcolF:.rl mo.Llr..d.n: (L no.t.l),,s Di6Y5.nsin..'98 DI6YB.ncin.,'99 -0o O't6Y5 (M/Tt.nsin.
r10: M/I {D16Y5.nsin.}11r: Exc.pt M/T {D16V5.nsin.l'12: Or6Y5, Dl6Ya.ngin.
.i5:3', O16Vt .ngin. lcoup.: X! mod.l,..d.n:(L lLXl mod.ll, 93 ol6Yt.nsin.
s€N90fiI
IrDcsEt soi
IIcxP
FI F']E E
TTiT8At{/ aR / !R|{/ AAX/
11-34

System Description
Electrical Connections ('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl
(cont'dl
GA|l/OfiN
Cl3i C,ta6cart c5o2t--l c5t2
o",.uonr. l FSIX' {| | FYEI l
g
.lc5t0GRN/aaX: rdYEr. ILrGiN' -8rK/8ru -
BEo - -J
IGRN-_'-
8ru'--1
Orl0 C50il
LT
IYTENLOC|(CO TROT UMI
FronIAD|AtOh FAx
T' - RElAv EqtswIrEH
BLu/REo,- l f B!u/FEo,-----l ro a/c swrrcH
t_.1
,10: M/T {D16Y5..sin.l.11: Erc.pt M/l lOr5Y5.nginel'12: Ol6Y5, DlSYa.ngin.
'15: 97 Dl5Y7.ngin. {coup.: Klmod.l, $d.n:(l lLXlmod.ll, 9A DIOYT.nsin.
GRN/BIXI.
- LT GRflr-
T 8r"K/8ru
f"*
fr
ct3t c&t6
12: A/l (Dr5Y7, Dl6Y8.nglnelr3: CyI lOl5Y5..sinel'.: A/T.nd Dr6Y7.nsin.15: Erc.pt A/T .nd D16Y7.ngin6'5r A/i {Dl6Ya.ngin€l17: CVT (D16Y5 .noin.) rnd O16Ya .ngine'8r'96 015Y3 .ngin. lcoup.), 9t O16Ya sngin.(coop.r.llnod.l.,..d.n:KLmod.l), 98ol6Y5o.gins,'94 Di6YA .ngin., '99 - 0O D15Y5 lM/Tl 6ngin.
".*,".u---f
REo--__-
YEri -Gur{ -------
Brur- - l
L
- Etur
ArGEAR ?O6frO Swlrcs
1 1-36

System Description
Electrical Connections ('96 - 98 Models, '99 - 00 Dl6Y5 engine with M/Tl
(cont'dl
atu
EVA? EVPASS
I"l
fAED
F]
TR€D/GRII
c13r c4a6o.3ar- r---------------_lt
I- t| |ll rcrr I- 1| { |
Jt Itt I
]-t r
ol25
Srli$},€
'AAXE SWIICH
GRt{n'Y}rP-___-.l
) caQ
Lll lrlI lJ/c --
.t li-l
'2: A/T {Dl6Y7, 016Y8.ngin.),3: CW {Dl6Y5.nsin.l14: A/T rnd DIGYT lnginc'5: Ex6pt A/T.nd O'l6Y7.ngin€'6r A/T (Ol6Yg cnsin.)rtrCvI lol6Y5 .ngin€) .nd Ol6Y8€ngin.18:'96 O 16Y8 .ngin. lcoup.l, '97 Dl6Y8.nein.{coop.: .ll mod.l., t d.nr KL mod.t,,'98 Dr6Y5.ngin6,'98 Dr 6YE .nein., '!Xl - 0O O16Y5 {M/T).ngin.
19: Dl6Y5.ngin6rl0: M/T {Dl6Y5.ngin!)il1: Exc.pt M/r {Dr6Y5 angin€l'12: Dl6Y5, 016Y8.ngin.'13: O l6Y8 angin.'1a: Ol6Y?.ngin.'15:'97 Dl6Y7..qin. (coup€: Kl dod.t, sd.n:Kl (Lx) mod.l), 98 D16Y7 6ngin.
11-38

-'
GAUGEASSEMALY
DRIVE PULLEYSPEED SENSOR
ORIVEN PULLEYSPEED SENSOR
SECONOARYGEAB SHAFTSPEED SENSOR
SOLENOID
To INTERLOCK CONIBOL UNIT
*l : USA model
*2: a/T(D16Y/, D16Y8 engine)
,.3: CW(016Y5 engine)
*4: A/T and D16W engine
*5: Except A/T and Dl5Y7 engine
*6: Cw(Dl6Y5 engine), Dl5Y8 engine and 816A2 engine
(cont'd)
11-41
EcM/PcMA(32P)EcM/PcMB(25P)
7II1011
t41617181920121222324
ECM/PCMC(31P)ECM/PCMD(I6P)
I
TERMINAL LOCATIONS