Powertrain control module HONDA CIVIC 1997 6.G User Guide

PGM-FI System
Engine Control Module/Powertrain Control Module (ECM/PCMI
('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl (cont'd)
NOTE:. When there is oo Diagnostic Trouble Code (DTC) stored, the MtL wi

stay on if the SCSservace connector is connected and the ignition switch is on,. lf this symptom is intermittent, checklor:- A loose Fl E/M 115 A) fuse in the under hood luse/relay box- A loose No. 13 FUEL PUMP fuse (15 A) in the underdash fuse/relay box- An intermittent shon in the wire between the ECM/PCM (C7) and the service cnecKconnector- An intermittent short in the wire between the ECM/PCM (A18) and the gaugeassembly- An intermittent shon in the wire between the ECM/PCM {D4) and the MAp sensorAn intermittent short in the wire between the ECM/PCM (D10), the Tp sensor, theEGR valve l:ft sensor (D16Y5 engine) and/or the Fuel tank pressure sensor (,96Dl6Y8 engine (coupe), '97 016Y7 engine (coupe: KL model, sedan: KL (LX) modeli,'97 016Y8 engine {coupe: all models, sedan: KL modeti,'98,all models}- PGM-FImain relay. See the OBD ll scan tool or Honda PGM Tester user's manuals lor specitic operatinginstructions.
ECM/PCM CONNECTOR C 13lPI
Wire side of female terminals
(To page 11 109)
(To page 11,109)
11-108
The Maltunction Indicator Lamp(MlLl stays on o. comes on eftartwo s€conds,
Check the Oiagnoslic TroubleCode {DTC}I1. Connect a scan tool or HondaPGM Tester.2. Turn the ignition switch ON (ll).
3. Read the DTC with the scantool or Honda PGM Tester.
Go to troubleshooting p.oc€dur€s(se€ pago 11{11.Are any DTC{s) indicated?
Check the DTC by MIL indication:1. Turn the ignition switch OFF.2. Connect the SCS service con,nector to the service checkconnector.3. Turn the ignition switch ON (lli.
Repair opon ol short in wirebotwoen the ECM/PCM (C8)
and Data Link Connector.Go to troublelhooting proce-dure ls6e page 11-811.
Does the MIL indicate any DTC?
Try to start the engine.
Does the engine start?
Check for a short in the wire(SCS lin€l:1. Disconnect the SCS serviceconnector.2. Stop the engine and turn theignition switch ON {lli.3. Measure voltage between theECM/PCM connector terminalC7 and body ground.
Ropair short to body Iround inthe wire betweon ECM/PCM lCTland sorvice check connector.
ls there approx. 5 V?
scs tBRNI

PGM-FI System
(From page 11-109)
Replace the sensor that causedthe light to go out.Does the N4lL go OFF?
Check fo. a short in the wi.os(VCC lines):':. Turn the ignition switch OFF.2. Disco n n ect the ECM/PCMconnector D (16P).
3. Check for continuity betweenbody ground and ECM/PCMconnector terminals D4 andD10 individually.
Ropair short to body groundin the wire betweon ECM/PCM {O4) and MAP s6n3or.Repair short to body groundin the wire between ECM/PCM lD10l, the TP sensor, theEGR valve lift sensor {D16Y5engine) and/or the Fuel tankpressure sensor {'96 Dl6Ygengine lcoupe),'97 D16Y7engine (coupe: KL model,sedan: KL (LXl model), '97
D16Y8 engine (coupe: allmodels, sedan: KL model. €8-allmodelsl.
ls there continuity?
Check tor rn open in the wires(lGP lines):1. Disconnect the fuel injectorsand IAC valve connectors,2. Turn the ignition switch ON (ll).3. Meas u re voltage betweenbody ground and ECM/PCMconnector terminals A11 and424 indivjdually.- Repair open in the wirels)between ECM/PCM (A11,A24land PGM-Fl main relay.- Check for poor connectionsor loose wiras at the PGM-FImain relay,- Test the PGM-FI mdin relavlsee pag6 11-237).
ls there battery vohage?
Check for an open in the wires(LG line3):1. Reconnect all sensor connectors.2. Reconnect the ECM/PCM con-nector D (16P).
3. Turn the ignition switch ON (ll).4. Measure vo ltage betweenbody ground and ECM/PCMconnector terminals Ag andA22 individually.
Repair open in the wirolglb€twe€n ECM/PCM {A9, A22} andG101 that had more than 1.0 V.
ls there less than 1.0 V?
Substitute 6 known-good ECM/PCM and r€check. lf symptom/indication 9o€s away, replacethe original ECM/PCM.
Engine Control Module/Powertrain Control Module (ECM/pCMl
('96 - 98 Models, '99 - 00 D16Y5 engine with M/Tl (cont,dl
ECM/PCM CONNECTOR D {16P}
Wire side of female terminals
ECM/PCM CONNECTOR A (32P}
Wire side of female terminals
11-110
LG1
VCCl {YEL/RED}
IGP 1{YEL/BLKI
2I11
1213l5t6Itt8t9202321
25272a2930
IGP 2(YEL/BLKIv) (l
{8RN/BLK)
I258tol1'12tt11t5l617t8t920232a
2A2330
LG2{8RN/8LK}

Engine Control Module/Powertrain Control Module (ECM/PCM)
('95 - 00 Models except Dl6Y5 engine with M/T)
NOTE:. When there is no Diagnostic Trouble Code lDTC) stored, the MIL will staY on if the SCS
seruice connector is connected and the ignition switch is on.. lf this symptom is intermittent, check for:- A loose No. 25 (METER) {7.5 A) fuse in the underdash fuse/relay box- A loose Fl E/M (15 Alluse in the undeFhood fuse/relay box- A loose No. 13 FUEL PUMPfuse (15 A) in the under-dash fuse/relay box- An intermittent shon in the wire between the ECM/PCM (A18) and the gauge assem'
- an intermittent short in the wire between the ECM/PCM (C19) and the MAP sensor- An intermittent short in the wire between the ECM/PCM {C28), the TP sensor, the
EGR valve lift sensor (D16Y5 engine) and/or the Fuel tank pressure sensor ('96 D16Y8
engine (coupe),'97 D16Y7 engine lcoupe: KL model, sodan: KL (LX) model)"g7
Dt6Y8 engine (coupe: all mod;ls, sedanl KL model),'98-all models,'99-al' models''00-all models.- PGM'FI main relay. See the oBD ll scan tool or Honda PGM Tester user's manuals for specific operating
instructrons,
ECM,/PCM CONNECTOR A I32PI
Wire side of {emale terminals
The Mrlfunction Indicator LamP{MlL) never comes on {even tor
two seconds) after ignition is
turned ON lll).
Turn the ignition switch ON lll).
- Repair shott or open in thowire bstwoon No. 25 IMETER)l?.5 A)tuse and gauga tsom_blv.- Reolace No. 25 (METERI (7.5
Alluse.
ls the low oil pressure light on?
Try to start the engine.
Check for an opon in the wire orbulb (MlL line):1. Turn the ignition switch OFF.2. Connect the ECM/PCM con'
nector terminal A18 to bodyground with a iumper wire.
3. Turn the ignition switch ON (ll)
Does the engine start?
- Repair open in tho wire3
betwoon ECM/PCM (A18) andgaugo .*tembly.- Rool.ce the MIL bulb.
Substitute a known-good ECM/
PCM and rochoc&. lf sYmptom/indication goes sw6y, repl.ce
tho original ECM/PCM.Turn the ignition switch OFF.Inspect Fl E/M (15 A)fuse in theunderhood Iuse/relay box.
Rop.ir short in the wirc
betwo€n Fl E/M (15 A) luso
and PGM-Fl mrin rGl.y.Reol.ce Fl E/M (15 A)tusa.
lnspect No. 13 FUEL PUMP {15 A}
luse in the under-dash fuse/relay
- Reoair short in the wiro
between No. 13 FUEL PUMP
115 Al luse sod PGM-FI mainrelay.- Reolace No. 13 FUEL PUMP115 A) tuse.
(To page 11 112)
(cont'd)
11-111
.f,

PGM-FI System
(From page'11-111)
Check loi an open in the wires(lGP linesl:1. Disconnect the lueliniector andIAC valve connectors.2. Turn the ignition switch ON (ll).
3, Measu re voltage betweenbody ground and ECM/PCMconnector terminals 81 andBg individually.
- Repair open in the wiro(3)between ECM/PCM lBl, B9land PGM-Fl main relay.- Check tor poor connectionsor loose wires al the PGM-FImain relav.- Test tho PGM-FI main rehy(3.e page 11-237).
ls there battery voltage?
Check tor an open in the wires(PG, LG lines):1. Reconnect the fuel iniectorand IAC valve connectors.2. Measure voltage betweenbody ground and ECM/PCMconnector terminals 82, 810,820 and 822 individually.
Repair open in the wirels)between ECM/PCM and G 101llocated ai the l6ft side of thointaks m.nifoldl thrt h.d morethan 1.0 V.
ls there lessthan 1.0 V?
Check for a short in the wires
{VCCI, VCC2 lin6s}:Measure voltage between bodyground and ECM/PCM connectorterminals C19 and C28 individually.Check toa a 3hort in s 3ensor:While measuring voltagebetween body ground and ECM/PC[/t connector terminals C19and C28 individually, disconnectthe 3P connector of each sensorone at time:. MAP sensor. TP sensor. EGR valve. Fueltank pressure sensor
ls there approx.5 V?
Reoair short in lhe wire betwe.enMAP 3ansor, TP sensor, EGRvalve, Fuel tank pres3ure 3ensorand ECM/PCM {Cl9, C28).
ls there approx. 5 V?
Substiiute a known-good ECM/PCM and racheck. ll symptom/indicetion goes eway, replaceth6 original ECM/PCM.Replace tho sansor that had.pprox. 5 V.
Engine Control Module/Powertrain
('99 - 00 Model except Dl6Y5 (M/Tl
Module (ECM/PCM)
(cont'd)
Control
engine)
ECM/PCM CONNECTOR B {25P)
LG1 (BRN/BLKI
Wire side of female terminals
ECM/PCM CONNECTOR C (31P)
female terminalsvcc2IYEL/BLUIvccl{YEL/RED)
Wire side of female terminals
11-112

PGM-FI System
Engine Gontrol Module/Powertrain Control
('99 - 00 Models except Dl6Y5 engine with
Module (ECM/PCMI
M/T) (cont'dl
{From page 11 1 l3)
Check for a short in the wi.e lMlLlinelr1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM connector A (32P).3. Turn the ignition switch ON (ll).
Repair shorl to body ground inthe wire between the ECM/PCM{A18}and MlL.
ls the MIL ON?
Substituto a known-good ECM/PCM and r€check. lf symptom/indication goes away, roplacethe o.iginal ECM/PCM.
11-114

Description
The automatic transmission is a 3-element torque converter and a dual-shaft electronically controlled unit which provides
4 soeeds forward and 1 reverse.
Torque Convertel, Geats, and Clutches
The torque converter consists of a pump, turbine and stator, assembled in a single unit. They are connected to the engine
crankshaft so they turn together as a unit as the engine turns. Around the outside of the torque converter is a ring gear
which meshes with the starter pinion when the engine is being started. The entire torque converter assembly seryes as a
flywheel while transmiuing power to the transmission mainshaft.
The transmission has two parallel shafts: the mainshaft and the countershaft. The mainshaft is in Iine with the engine
crankshaft. The mainshaft includes the 1st, 2nd and 4th clutches, gears tor 2nd, 4th, reverse and lst (3rd gear is integral
with the mainshaft, while the reverse gear is integral with the 4th gear). The countershaft includes the 3rd clutch, and
gears for 3rd,2nd, 4th, reverse. 1st and park. The gears on the mainshaft are in constant mesh with those on the counter-
shaft. When certain combinations of gears in transmission are engaged by clutches. power is transmitted from the main-
shaft to the countershaft to provide E, ld, E, and E positions.
Electronic Control
The electronic control svstem consists of the Powertrain Control Module {PCM), sensors, a linear solenoid and four
solenojd valves. Shifting and lock-up are electronically controlled for comtonable driving under all conditions. The PCM is
located below the dashboard, under the front lower panel on the passenger's side
Hydraulic Control
The valve bodies include the main vatve body, the secondary valve body, the regulator valve body, the servo body and the
lock-up valve body through the respective separator plates, They are bolted on the torque converter housang
The main valve body contains the manual valve, the 1-2 shift valve. the 2nd orifice control valve, the CPB {Clutch Pressure
Back-up) valve, the modulator valve. the servo control valve, the relief valve, and ATF pump gears The secondary valve
body contains the 2-3 shift valve. the 3-4 shift valve, the 3-4 orifice control valve, the 4th exhaust valve and the CPC (Clutch
pressure Control) valve. The regulator valve body contains the pressure regulator valve, the torque converter check valve,
the cooler relief valve, and the lock-up control valve. The servo body contains the servo valve which is integrated with the
reverse shift fork, and the accumulators. The lock-up valve body contains the lock-up shift valve and the lock-up timing
valve. The linear solenoid and the shift control solenoid valve Ay'B are bolted on the outside of the transmission housing,
and the lock-up control solenoid valve Ay'B is bolted on the outside of the torque converter housing. Fluid from regulator
passes through the manual valve to the various control valves. The clutches receive fluid from their respective teed pipes
or internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the car determines which shift control solenoid valve the PCM will activate
Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes a line
to one of the clutches, engaging that clutch and its corresponding gear, The shift control solenoid valves A and B are con-
trolled by the PCM.
Lock-up Mechanism
In ,Dt1 position, in 3rd and 4th. and in E position in 3rd, pressurized fluid is drained from the back of the torque converter
through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this takes place, the
mainshaft rotates at the same as the engine crankshaft. Together with hydraulic control, the PCM optimizes the timing of
the lock-up mechanism. The lock-up valves control the range of lock-up according to lock-up control solenoid valves A and
B, and linear solenoid. When lock-up control solenoid valves A and B activate, the modulator pressure changes The lock-
up control solenoid valves A and B and the linear solenoid are controlled by the PCM.
(cont'd)
14-3

Electronic Control SYstem
The electronac controt system consrsts of a Powertrain control Module (PcM), sensors, a Iinear solenoid and four solenoid
valves, shifting and lock-up are electronically controlled for comfortable driving under all conditions The PCM is located
below the dashboard, under the front lower panel on the passenger's side
PGM-FIControl Sy3tem
A/T Control SYstom
Shift Control
Lock-uD Control
14-13

Component Locations
POWERTRAIN CONTROLMODULE (PCM)
TRANSAXLE {A/TI
COUNI€RSHAFTSPEED SENSOR
SOI,TNOID VALVEASSEMBLY
SOLENOID VALVEASSEMBLY
GEAR POSITION SWITCH
SPEED SENSOR
1+39

Description
The Continuously Variable Transmission (CVT) is an electronically controlled automatic transmission with drive and driv
en Oullevs, and a steel belt. The CVT provides non stage speeds forward and one reverse. The entire unit is positioned in
line with the engine.
Transmission
Around the outside of the flywheel is a ring gear which meshes with the starter pinion when the engine is being staned.
The transmission has four parallel shafts: the input shaft, the drive pulley shaft. the driven pulley shaft, and the secondary
gear shaft. The input shaft is in line with the engine crankshaft. The drive pulley shaft and the driven pulley shaft consist of
movable and fixed face pulleys. Both pulleys are linked by the steel belt.
The input shaft includes the sun gear. The drive pulley shaft includes the forward clutch which mounts the carrier assem-
bly on the forward clutch drum. The carrier assembly includes the pinion gears which mesh with the sun gear and the ring
gear. The ring gear has a hub-mounted reverse brake disc.
The driven pulley shaft includes the start clutch and the secondary drive gear which is integral with the park gear' The sec-
ondary gear shaft is positioned between the secondary drive gear and the final driven gear. The secondary gear shaft
includes the secondary driven gear which serves to change the rotation direction. because the drive pulley shaft and the
driven oullev shaft rotate the same direction. When certain combinations of planetary gears in the transmission are
engaged by the clutches and the reverse brake, power is transmitted from the drive pulley shaft to the driven pulley shaft
to provide E, E, E, and El.
Electronic Control'96 - 98 Models:
The electronic control system consists of the Transmission Control Module (TCM), sensors, three linear solenoids, and a
inhibitor solenoid. Shifting is electronically controlled under all conditions'
The TCM is located below the dashboard, behind the kick panel on the driver's side.'99 - 00 Models:
The electronic control svstem consists of a Powertrain Control Module (PCM), sensors, three linear solenoids and an
inhibitor solenoid. Shifting is electronically controlled under all conditions. A Grade Logic Control System to control shift-
ing in E position while the vehicle is ascending or descending a slope.
The PCM is located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The lower valve body assembly includes the main valve body, the Pressure Low (PL) reguiator valve body, the shift valve
body, the start clutch control valve body, and the secondary valve body. They are positioned on the lower part of the
transmission housing.
The main valve body contains the Pressure High (PH) control valve, the lubrication valve, and the pitot regulator valve.
The secondary valve body contains the PH regulator valve, the clutch reducing valve, the start clutch valve accumulator,
and the shift inhibitor valve. The PL regulator valve body contains the PL regulator valve and the PH-PL control valve
which is ioined to the PH,PL control linear solenoid. The inhibitor solenoid valve is bolted on the PL regulator valve body.
The shift valve body contains the shift valve and the shift control valve. which is joined to the shift control linear solenoid.
The start clutch control valve body contains the start clutch control valve, which is joined to the start clutch control linear
solenoid. The linear solenoids and the inhibitor solenoid are controlled by the TCM or PCM. The manual valve body which
contains the manual valve and the reverse inhibitor valve, is bolted on the intermediate housing.
The ATF pump assembly is located on the transmission housing, and is linked with the input shaft by the sprockets and
the sprocket chain. The pulleys and the clutch receive fluid from their respective feed pipes, and the reverse brake receives
fluid from internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which linear solenoid the TCM or PCM will activate.
Activating the shift control linear solenoid changes the shift control valve pressure, causing the shift valve to move. This
pressurizes the drive pulley pressure to the drive pulley and the driven pulley pressure to the driven pulley and changes
their effective pulley ratio. Activating the start clutch control linear solenoid moves the start clutch control valve. The start
clutch control valve uncovers the port, providing pressure to the start clutch to engage it(cont'd)
14-195
,!

Electronic Gontrol System ('99 - 00 Modelsl
The electronic controt system conststs of a Powertrain control Module (PCM). sensors, three linear solenoids and an
inhibitor solenoid. shifting is electronically controlled under all conditions A Grade Logic control system to control shift-
ing in E position while the vehicle is ascending or descending a slope'
fn"pCVirlocatedbelowthedashboard,underthekickpanelonthepassenger'sside'
The pCM controls the transmassion to reduce engine speed and retain the engine's cooling efficiency when the vehicle is
driven with full throftle acceleration
lf the vehicle is continuously driven at lull throttle acceleration, the PCM regulates the pulley hydraulic pressure to
increase the pulley ratio which. as the result, reduces the engine speed and retains the designed cooling efficiency After
the vehicle has been driven at a lower engine speed for a while, the PCM increases the pulley ratio to the original ratio'
i"i ".nl",rr starting in the E position, the PcM cuts off the ,Vc clutch (if the A/c is on) and increases the engine speed to
900 rpm when the transmission is shifted to the E position'
The start clutch functions to make smooth starting possible. To let the start clutch function properly, the PcM regulates
the start clutch hydraulic pressure based on the engine's negative pressure memorized in the E position'
FCM
s*o.d.ry G..t Sh.h
(cont'd)
14-205