main fi HONDA CIVIC 1998 6.G Workshop Manual

Rear Window
Installation (cont'dl
6. Glue the fasteners to the body as shown.
Fastener locations, 4
FASTENER
\-.*l-E4,7-- ,.--
7),/l
4Yl
7.
F-L NGENY:,//
Set the rear window, then center it in the opening.Make alignment marks across the rear window and
body with a grease pencll at the four points shown.
ALIGNMENT MARK
-\
-.._s
-
8. Remove the rear window.
20-34
9. With a sponge, apply a light coat o{ glass primer
around the edge oI the rear window as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do nol apply body primer to the rear window.
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the rear
window properly, causing a leak atter the .ear
window is installed.
. Keep water, dust, and abrasive materials awayfrom the primed surface.'/fur1 : lppty gtass primer here.
16 mm(0.63 in.l7mm
{0.28 in.}
FASTENER
REAR WINDOW
10. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body. and be care,
ful not to mix up glass and body primer sponges.. Never touch the primed surfaces with your hands.
/fu/ : Apply boay primer here.16 mm(0.(I, in.l
MOI-DING
l6mm r
{O.24 in.}

'11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate wilh a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
10 mm {0.39 in.)
7 mm (0.27 in.l
Pack adhesive into the cartridge without air pockets
to ensure continous delivery. Put the canridge in a
caulking gun, and run a bead ol adhesive around
the edge of the rear window as shown.
NOTE| Apply the adhesive within 30 minutes after
applying the glass primer.
12.
13.
J
12 mm 10.,U in.)
[/ oo*r.,u.
8 mm (0.31 in.)
Make a slightly thickerbead at each corner.
GLASS
FASTENER
SPACER
MOLDING
MOLDING
)REAR WINDOW
FASTENER
20-35
14. Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the rear window until its edges are {ully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the adhe-
sive is dry.
SUCTION ALIGNMENTCUPS MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the rear window, use a soft shop towel damp-
ened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the rear window and check for
leaks. Mark the leaking areas, let the rear window
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours after
rear window installation. lf the car has to be used
within the Iirst tour hours, it must be driven slowly
Reinstall all remaining removed parts
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough. uneven roads).
16.
1-7 .

3
t
9. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be care-
ful not to mix up glass and body primer sponges.
. Never touch the primed surfaces with your hands.
//////// ' acoV boay primer here.
11.
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mlxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end oJ the nozzle
as shown.
Cut nozzle
10.
I
10 mm {0.39 in.)
7 mm (0.27 in.)
12. Pack adhesive into the cartridge without air pockets
to ensure continuos delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the rear window as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
ffi;fr'L/:ADHEs'vE
8mm{0.31 in.l
GLASS
MOLDING
GLASS ,R1---$
f\+,,","
ffi-f to.oa in.t
-.17MoLD|NG / \
(cont'd)
20-39

Rear WindowOuarter Glass
Installation {cont'd)
13. Use suction cups to hold the rear window over theopening. align it with the alignment marks made inslep 6. and set it down on the adhesive. Lightly pushon the rea. window until its edges are fully seatedon the adhesive allthe way around.
NOTE: Do not open or close the doors until the adhe_sive is drv.
sucTtoNCUPS
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the rear window. use a soft shop towel damp-ened with alcohol.
Let the adhesive dry for at least one hour. thenspray water over the rear window and check forleaks, Mark the leaking areas, let the rear windowdry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterrear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Tr,vist the body excessively lsuch as when goingin and out of driveways at an angle or drivingover rough, uneven roads).
14.
15.
\
20-40
Removal
3D:
CAUTION:
a Pul on gloves to protect your hands.. Use seat covers to avoid damaging any surfaces,
1. To remove the quarter glass, first remove the:. Rear seat-back and rear seat cushion (see page20_80)
. Rear center shelf and rear side shelf lsee page20_60)
. Rear trim panel and side trim panel (see page20_60)
. Upper anchor bolts from the front and rear seatbelts {see pages 20-86. 89). Ouarter trim panel (see page20-60)
2, From inside the car, use a knife to cut through thequarter glass adhesive all the way around.
NOTE:
. lf the clip on the rear edge is broken, the quarterglass can be reinstalled using butyltape (see page20-421.
. Apply protective tape along the edge of the entirequarter glass opening flange.
OUARTERGLASS

t
l
7. With a sponge, apply a light coat of glass primer to
the inside face of the quarter glass, as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the quar
ter glass properly, causing a leak after the quar-
ter glass is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
////////l : ^pptv stass primer he.e.
21 mm 15 mm
{0.83 in.) (0.59 in.)
UPPERRUBBERDAM
BUBBEBDAMOUARTER GLASS
15 mm10.59 in.l30 mm(r.2 in.)
)
8. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for at
least 10 minutes.
NOTE:
. Do not apply glass primer lo the body, and be
careful not to mix up glass and body primer
sponges.
. Never touch the primed surfaces wilh your hands.
. Mask off the rear side trim panel before painting
the flange.
///////// | apetl body erimer he,e.16 mm{0.63 in.l
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a pufty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
m rxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle end
10 mm (0.39 in.l
(cont'd)
9.
10.
7 mm (0.27 in.)
20-43

Ouarter Glass
Installation (cont'd)
11. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. put the canridge in acaulking gun, and run a bead of adhesive aroundthe edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peelthe separator off the butyl tape after applying theadhesive.
. Apply the adhesive within 30 minutes after apply_ing the glass primer.
i:.8i".,1/:ADHES,'E
8 rnm(0.31 in.l
OUARIERGLASS TRIM
OUARTERGLASS TFIM
BUTYI.TAPE
OUARTER GLASS
[-4m,^,GLASS \
32 mm{1.3 in.)
''='I
'"r"\
/ drt".GLASS TAPE
20-44
12. Use suction cups to hold the quarter glass over theopening, align the clips, and set it down on the adhe-sive. Lightly push on the quaner glass until its edgesare fully seated on the adhesive all the way around.
NOTE: Do not open or close the doors until theadhesive is drv.
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the quarter glass, wipe with a soft shop toweldampened with alcohol.
Let the adhesive dry for at least one hour, thenspray water over the quarter glass and check forleaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterquarter glass installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Twist the body excessively (such as when goingan and out of driveways at an angle or drivingover rough, uneven roads).
15.
14.
CLIP

Ouarter Glass
Installation (cont'dl
8. With a sponge, apply a light coat of body primer tothe original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for atleast l0 minutes.
NOTE:
. Do not apply glass primer to the body, and becareful not to mix up glass and body primer
sponges.
. Never louch the primed surfaces with your hands.. Mask off the rear side trim panel before painting
the flange.
///ffi : Appty aoay primer here.
16 mm10.63 in.l
Thoroughly mix the adhesive and hardener togeth-er on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol beforemixing.
. Follow the instructions that came with the adhe-sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cul nozzle end
10 mrn (0.39 in.)
9.
10.
20-4A
7 mm 10.27 in.)
l'1. Pack adhesive into the canridge without air pockets
to ensure continuous delivery. Put the cartrige in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying theadhesive.
. Peel the separator off the adhesive tape afterapplying the adhesive.
. Apply the adhesive within 30 minutes after applying the glass primer.
12mm 11
lo.tt tn.l I l:ADHESIVE
8mm{0.31 in.)
CLIP
MOLDING

}
12. Use suction cups to hold the quarter glass over the
opening, align the clips, and set it down on the
adhesive. Lightly push on the quarter glass until its
edges are fully seated on the adhesive all the way
around.
NOTE: Do not open or close the doo.s until the
adhesive is dry.
Scrape or wipe the excess adhesive off with a putty
knife or towel,
NOTE: To remove adhesive from a painted surface
or the quaner glass, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the quarter glass and check for
leaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours after
quarter glass installation. lf the car has to be used
within the first four hours, it must be driven slowly
Reinstall all remaining removed parts-
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roadsl.
13.
14.
)
CLIP
a
20-49

Dashboard
Gomponent Removal/lnstallation
(cont'd)
Center panel removal:
1. Remove:
. Center dashboard lower cover (see page 20-69)
. Radio {see section 23)
2. Remove the rear window defogger switch and haz-
ard warning switch, then disconnect the connectors.
>: Screw locations, 5 >: Clip locationsA>,4 B>,3
fii*-)
CENTERPANEI.
rt-xR.
W
IHAZARDWARNINGswlTcH
r44 "
F.IZvl
IIREARwtNoowOEFOGGERswtrcH
MtxCONTNOLCABLE
3. Disconnect the air mix control cable, and remove the
screws, then pull out the center panel.
4. Disconnect the connectors from the heater control
u nit.
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connectors are connected properly.
. Adjust the air mix control cable (see section 21).
20-70
Removal
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (24) before preforming repairs or ser-
vice.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, body and
related parts.
1. Remove:
o Front and rear consoles (see page 20-67)
. Console panel (see page 2O 67),
. Driver's dashboard lower cover and knee bolster(see page 20-68)
. Glove box (see page 20-69)
. Center dashboard lower cover (see page 20-69i
2. Lower the steering column (see section 17).
@ To avoid accidental deplovment and
possible injury, always disconnect the driver's
airbag connector belore lowering the steering col-
umn lsee section 241.
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
3. Disconnect the dashboard wire harness connectors,
remove the nuts, then move the under-dash fuse/
relay box. Disconnect the antenna lead and moon-
roof relay connectors.
DASHBOARD cltPs
CONNECTORS(for some models)
MOONROOFRELAY
ANTENNALEAO
FRAME
SRS MAINHARNESS
9.8 N.m (1.0 kgf m,7.2lbt.ltl
DATACONNECTOR WIRE HARNESSDetach. CONNECTORS

Connector ldentification and Wire Harness Routing
D
How to ldentify Connectors:
ldentification numbers have been assigned to all connectors. The number is preceded by the letter "C" for connectors,"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmentDashboardOthers {Floor, Door,
Trunk/Hatch, and Rootl
Starter cablesT1, T2 and @
Battery ground cableG1 and O
Engine ground cable AT3
G2
Engine ground cable BT4
Under-hood ABS fuse/relay box wire
harness (With ABS)
t5 ano (9
Engine wire harnessCl01 thru C147
T101 and T102
G101
Engine compartmenl ware harnessC201 thru C215
G201 and G202
Main wire harnessC301 thru C310
C351 thru C361
C401 thru C452
G401 and G402
Dashboard wire harnessC501 thru C520
G501
FIoor wire harnessC551 thru C573
G551 and G552
Rear wire harnessC601 thru C62l
G601 and G602
Driver's door wire harnessC631 thru C640
Passenger's door wire harnessC651 thru C657
Left rear door wire harness (Sedan)C661 thru C664
Right rear door wire harness (Sedan)C671 thru C674
Roof wire harness (Without moonroof)C701 thru C719
Moonroof wire harness {With moon-
roof)
C7l'l thru C719
Heater sub-harness AC721 thru C729
Heater sub-harness BC7 41 thtu C7 44
Ay'C wire harnessC751 thru C754
G751
Hatch wire harness (Hatchback)C761 thru C768
Rear window defogger grgund wirec771
G171
Secondary heated orygen sensor sub-
narness
C781 and C782
Fuel tank pressure sensor sub-harnessC791 thru C793
SRS main harnessC801 thru C807
G801
Rear window defogger wireC831 thru C833