Compressor HONDA CIVIC 1998 6.G Owner's Manual

(From page 11-204)
Check for an open in the wir€(ACC linel:Momentarily connect underhood
fuse/relay box 9P connector teF
minal No. 5 to body ground with
a iumper wire several times.
ls there a clicking noise from
the IVC compressor clutch?
See air conditionor inspection(see 3oction 221.ls there a clicking noise from
the Py'C compressor clutch?
Repair open in the wire between
rhe ECM/PCM lAl7l and th6
under-hood fu3e/rolaY box 9P
connector lC352l.
Check for the oPeration of the
Alcl1. Start the engine.2. Turn the blower switch ON
3. Turn the AJC switch ON.
Chock tor an open in the wire
IACS linel:Measure voltage between ECM/
PCM connector terminals A9 and
c5.
Does the Ay'C operate?
Air conditioning signal is OK.Repair open in the wire b€tweenthe EcM/PcM lC5) and the A/c
3witch.ls there less than 1.0 V?
- Substiiute a known-goodECM/PCM and recheck ll
symptom/indication 9oesaway, .oplace the originalECM/PCM.- See the air condhioner insP€c_tion {see s€c{ion 22).
UNDER.HOOD FUSE/BELAYBOX 9P CONNECTOR 1C352)
12Ia
589
ACC (BLK/RI
Wire side ofACC (BLK/REDI
Wire side of female
terminals
JUMPERWIRE
ECM/PCM CONNECTORSrfA t32P)
LGlc {31Pl
t
(BRN/BLK)ACS IBLU/RED)
I23a9101t3I89t0
121315l611la1920232att12't3la't5t617ta
25272A2930232a2930
Wire side of lemale terminals

I
JUMP€RWIRE
UNDER-HOOO FUSE/RELAYsox 9P coNNEcroR lca52l
123a
5689
ACC (8LK/REDI
Wire side ofterminals
ECM/PCM CONNECTORS
A (32P1
female
Wire side of {emale terminals
(From page 11-206)
Check for an open in the wite
IACC lino):Momentarily connect under_hood
luse/relay box 9P connector teF
minal No. 5 to body ground with
a jumper wire several times.
ls there a clicking noise from
the Iy'C compressor clutch?
S6e air conditioner insPoction
l3oa section 221ls there a clicking noise lrom
the ly'C compressor clutch?
Ropair open in tho wilo betwg€n
the ECM/PCM lA17) and the A/C
clutch rolay.
Chock for the oporation of lho
AIC:1, Start the engine.
2. Turn the blower switch ON
3. Turn the ray'C switch ON.
Check lor an open in the wiro(ACS lino):Measure voltage between ECM/
PCM connector terminals A27
and 820.
Does the Iy'C operate?
Air conditioning signal is OK.Repair op6n in the wiro bctwoon
lhe ECM/PCM lA27l and tho A/C
3witch.ls voltage lessthan 1.0 V?
- Sub6iitut€ r known€ood ECtt /PCM and rccheck. ll sYmP-
tom/indication 9oe3.waY,replaca the original ECM/PCM- See the ai. condhionGr in3p€c-tion lsee soc{ion 221.
11-207

1\
Evaporative Emission (EVAPI Controls
Description
The evaporative emission controls are designed to minimize the amount of fuel vapor escaping to the atmosphere. The
system consists of the foliowing components:
A. Evaporative Emission (EVAP) Control Canisto]
An EVAP control canister is used for the temporary storage of fuel vapor until the fuel vapor can be purged from the
EVAP control canister into the engine and burned.
B. Vapor Purge Control System
EVAP control canister purging is accomplished by drawing fresh air through the EVAP control canister and into a port
on the intake manifold. The purging vacuum is controlled by the EVAP purge control solenoid valve.
I'96 D16Y5 engine,'96 Dl6Y7 engine,'96 D16Y8
engine (sedan),'97 D16Y5 engine,'97 D16Y7
engine (couper KA, KC models, sedan: KA, Kc'
KL iDX) models, hatchback: all models), '97
D 16Y8 engine (sedan: KA, KC models)l
I'96 D16Y8 engine (coupe),'97 D16Y7 engine
(coupe: KL model, sedan: KL (LX) model)"97
D16Y8 engine (coupe: all models, sedan: KL model)'98-all models,'99-all models,'00-all modelsl
I
c.
D.
or
l'lc COMPRESSOR CLUTCH ON
and
INTAKE AIR TEMPERATURE ABOVE 160"F (41'C)
Fuel Tank Vapor Control System
When fuel vapor pressure in the fuel tank is higher than the set value of the EVAP two way valve, the valve opens and
regulates the flow of fuel vapor to the EVAP control canister.
Onboard Refueling Vapor Recovery (ORVRI System {'99 - 00 models}
During refueling. the oRVR {onboard Refueling Vapor Recovery) vent shut valve opens with the pressure in the fuel
tank. and feeds the fuel vapor to the EVAP control canister.
t(cont'd)
11-267
EVAP PURGE CONTROL SOLENOID VALVE DUTY CON-
TROLLED AFTER STARTING ENGINE
ENGINE COOLANT TEMPERATURE ABOVE 154'F {68"C)
INTAKE AIR TEMPERATURE ABOVE 32'F (O'C)
and
VEHICLE SPEED ABOVE O MILE (O KM/h}
ENGINE COOLANT TEMPERATURE ABOVE 154'F (68'C)

Special Tools
l.- a
Ref. No. Tool Number
o,6'\
€)
@)
@-
@
@
o
@
@
@
@..
@
@
@
@
@
07GAB - PF50101
07GAE - PG40200 or
OTGAE - PG4O2OA
07HAC - PK4010A
07JAD - PH80101
07JAD - PH80200
07LAE - PX40100
07PM - 0010100
07sM - 0010004
OTMAJ - PY4O1 1A
07MAJ - PY40120
07406 - 0020400
07406 - 0070300
07736 - A010004
07746 - 0010500
07746 - 0010600
07746 - 0030100
07749 - 0010000
07947 - 611501
Mainshaft Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Driver Attachment
Pilot, 26 x 30 mm
Clutch Spring Compresso. Attachmenr
SCS Service Connector
Backprobe Set
IVT Oil Pressure Hose, 2210 mmAy'T Oil Pressure Hose, Adapter
Ay'T Oil Pressure Gauge Set dpanelA,/T Low Pressure Gauge WpanelAdjustable Bearing Pulter, 25 - 40 mmAftachment, 62 x 68 mm
Aftachment, 72 x 75 mmDriver 40 mm l.D.
Driver
Driver Attachment, 68 mm
I
1
1
1
I
1,l
'l
1
I
1
1
14-133, 180
14-160, 163
14-135
14-171
14-'t7'l
14-160, 163
14-49
14-50, 113
r4-119
14- 1 19
14-119'14-1 19
14-172,173
14-172,'t73,114
14-172,174
14-153, 167. 169, 170
1+17 1 , 17 2, 173, 17
14-'t7'l
4
w
@o
*07HAE - P150101 can be used as a substitute.**Must be used with commercially-available 3/8,, _ 16 slide
E-E
@
@@
hammer.
=k
lalg
€)
ry
o
e
@
o
----a\\<-t-'- /\26
@@
@@@
aL
14-2

Clutch
Disassembly
1.Remove the snap ring. then remove the clutch endplate, clutch discs and plates.
SCREWDRIVER
SNAP RING
2. Remove the disc spring.
NOTE: Except 2nd clutch.
1CLUTCI{ DRUM
DISC SPRING
L
14-160
3. Installthe special tools as shown.
CLUTCHCOMPRESSORAOLT ASSEMBLY07GAE - PG4tt200olO'GAE - FG4O2OA
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE -PX40,t 00
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX()100o107HAE - P150100
CLUTCH SPRINGCOMPRESSORATTACIIMENToTLAE-PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - Px/Ol00ot07HAE - PLs0100
CLUTCHCOMPRESSORBOLT ASSEMBLY07GAE - PG/O200
OTGAE - PG4O2OA

5. Install the special tools as shown.
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX40100or07HAE - P150100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE -PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX4010o
07HAE - PL50100CLUTCH SPRINGCOMPRESSORBOLT ASSEMBLY07GAE - PG40200
O7GAE. PG4O2OA
SPRING
CAUTION: lf eithe. end of the sDecial tool is set
over an area of the spring retainer which is unsup-
ported by the rsturn spring, the ietainer may be
damaged. Bs sure the special tool is adjusted to
have full contact with the spring retainer.
Sot hsro.
SPECIAL TOOL
RETAINER
6. Compress the return spring.
(cont'd )
Do not sot hore.
14-163

Special Tools
Ref. No. I Tool Number
o
@alr *
@
o
@6l
@
o
@
@-"
@
@
@
o
@
07GAE - PG40200
07JAD - PH80200
07LAE - PX40100
07PM - 0010100
07sM- 0010004
07TAE - P4V01l0
07TAE - P4V0120
07TAE - P4V0130
07 tvlAJ - PY4011A
07MAJ - PY40l20
07406 - 0020400
07406 - 0070300
07736 - A0r 0004
07746 - 0010100
07746 - 0010500
07746 - 0010600
07746 - 0030100
07749 - 0010000
07947 - 6110501
01947 - 6340201
Clutch Spring Compressor Bolt AssemblyPilot. 26 x 30 mm
Clutch Spring Compressor Attachment
SCS Service Connector
Backprobe Set
Reverse Brake Spring Compressor
Stan Clutch Remover
Stan Clutch Installer
A/T Oil Pressure Hose,2210 mmAy'T Oil Pressure Hose, Adapter
Ay'T Oil Pressure cauge Set WpanelAy'T Low Pressure Gauge w/panel
Adjustable Bearing Puller, 25 - 40 mmAttachment, 32 x 35 mm
Attachment, 62 x 68 mm
Attachment, 72 x 75 mm
Driver 40 mm l.D.
Driver
Driver Aftachment, 68 mm
Driver Attachment, 58 x 72 mm
I
1
2
Ia,l
1
1
1,1
1
1'1
I
1
1
't4-322,325
14-333
14-322,325't4-235,293
14-236, 296
r4-319,339't 4-311
14-342,343't4-300
14-300
14-300
14-300
14-335
14-333, 336
14-335
14-334, 335
14-330, 331
14-333, 334, 335,
336
14-333
14-333*07HAE - PL5010l can be used as a substitute.**Must be used with commercially-available 3/8.,- 16 slide hammer.
E*E
o
e
@
>.'.- -t-'- t'\;4
e'o
1:,'Jt*
dAt:-
io(313
@
@
@
@18l
aio
@
IR
L
14-194

l.
1.
2.
Remove the end cover {three 6 mm bolts, eleven 8
mm bolts).
Remove the manualvalve body lines A and B
3. Remove the snap ring securing the ring gear, then
remove the thrust shim and the ring gear'
4. Remove the snap ring securing the reverse brake
discs and plates, then remove the reverse brake end
plate. brake discs, brake plates, and disc spring'
5. Remove the carrier with the thrust washers and the
thrust needle bearing from the forward clutch
6. Remove the sun gear and the input shaft as a sub
assembly bY Pulling it
The sun gear is press fitted tightly into input shaft'
7. Remove the snap ring securing the forward clutch,
and remove the snap ring securing the forward clutch
end plate, then remove the forward clutch end plate'
8. Reinstall the carrier on the forward clutch, then
secure the carrier with the snap ring on the forward
clutch end Plate.
9. Remove the forward clutch and carrier assembly
together.
'10. lnstall the special tool to remove the snap ring
securing the reverse brake return spring retainer as
snown.
REVERSE BBAKESPRING COMPRESSOR07TAE - PaV0110
11. Compress the return springs. then remove the snap
ring
CAUTION: lf the spring retainer tab is on the
rsverse braks piston, tho spting letainer may be
damaged. Be surs the spring letainer tab is not on
the piston.
SPfiING FETAIiGRTAB
Remove the special tool, then remove the spring
retainer/return spring assembly.
Remove the sealing bolt securing the reverse brake
pressure insPection hole.
Apply air pressure to the inspection hole to remove
the reverse brake Piston
12.
13.
14.
16.'t7
SPBING REYAINER/RETURiI SPRIiIGASSEMALY
REVERSE BNAXEPISTON
o-RrllcsReplace.
FCVERSE BRAKEPRESSURE INS?ECTK)NHOtl
SEALINGWASHERReplace.
8 x 1.25 mm18 N.m 11.8 kgf.m, 13 lbf.ttl
Remove the snap ring retainer from the drive pulley
shaft.
Remove the manual valve body (five bolts)'
Remove the roller and push the control shaft assem-
bly toward the outside of the transmission housing,
then remove the intermediate housing (four bolts)'
SPECIAL TOOL
14-319

Forward Clutch
Disassembly
1. Remove the snap ring, then remove the clutch endplate, clutch discs, and plates.
SNAP RING
2. Remove the disc spring.
tCLUTCH DRUM
OISC SPRING
14-322
SPRING RETAINES
3. Install the specialtools as shown.
CLUTCH SPRINGCOMPRESSORBOLT ASSEMBLYo7R{E-PG402OO
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PXa0100 or07HAE - P150100
CAUTION: lf €ither ond of the sp€cial tool is sst overan aroa of the spring retainer which is unsupportedby th€ retum spring, the rotainer may be damaged.
Be sure the spccial tool is adiusted to hava tull con-taqt with the sp.ing retainer.
SPECIAL TOOL
Do not B€t here.

l.
5. lnstallthe sDecialtools as shown.
CLUTCI{ SPRINGCOMPRESSORBOLT ASSEMBLYoTGAE-PG40200
CAUTION: lf either end of the special tool is set ovel
an area of lhe spring retain€r which is unsupported
by the return spring, tho retainsr may be damaged'
Be sure the special lool is adiusted to have full con-
tact with the spring tetainer.
Sgt h6r6.
SPECIAL TOOL
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX40100
CLUTCH SPNINGCOMPRESSORATTACI{MENT07LAE - Pxil010o o.
07HAE - P150100
Do not sat hore.
6. Compress the return sPrlng'
7. Install the snap ring.
8. Remove the special tools.
(cont'd)
SIIAP RING
RETAINER
14-325