Iat sensor HONDA CIVIC 1998 6.G Repair Manual

PGM-FI System
Knock Sensor (KSl ('96 - 98 D16Y5 engine with CW and'96 - 98 D16Y8
engine)
Forr-l I,3,.""""
tool indicates Diagnostic Trouble Code (DTC) P0325: A malfunction in the circuit of the Knock sensor
DIAPHRAGM
ECM/PCM CONNECTOR D {16PI
KS 2P CONNECTOR (Cl371
KS(RED/BLUI
KSIRED/BLU)
The MIL has bgen roportsd on.DTC PO:t25 is stored.
Problom veiilication:1. Do the ECM/PCM Reset Proce-oure,2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator tan comes on,then let it idle.3. Hold the engine at 3,000 -
4,000 rpm tor at least 60 sec-onds.
Intermittenl fsilu16, 3y3l6m b OKat thi3 timg lteat drivo mav banoc63saryl.Chock tor poor conneclioni orloose wire3 b€twccn C137 {knocklen3or (KS)l and ECM/PCM.
ls DTC P0325 indicated?
Check for a short in tho wire {KSlinel:1. Turn the ignition switch OFF.2. Disconnect the knock sensor2P connector,3. Discon n ect the ECM/PCMconnector O (16P).
4. Check for continuity betweenECM/PCM connector termi-nals D6 and body ground.
Reo.ir 3hort in the wire betweenECM/PCM {DG) .nd knock 3.n-
Chock for an open in the wire(KS linel:Check for continuity betweenECM/PCM connector torminal D6and knock sensor 2P connectorterminal No. l.
Ropair open in the wire bgtweonECM/PCM lD6l and knock sen-3('t.ls there continuity?
Substitute a known-good knocksensor and recheck.
Rsplace th. o.igin.l knock s€nsor.
Substitute a known-good ECM/PCM end recheck. lf 3ymptom/indication goes rway, replacerhe original ECM/PCM.
Wire side of female terminals
1\
I
tert
,_-
eslnini
,--tl
le oI temrlsal€
121
189't01t12
13l4t5t6
11-170

Knock sensor (Ks) r99 - 00 D16Y5 engine with cw, '99 - 00 D16Y8 engine and
816A2 engine
The scan tool indicates Diagnostic Trouble Code (DTC) P0325: A malfunction in the circuit of the Knock Sensor
{KS}.
OIAPHRAGM
ECM/PCM CONNECTOR C (31P)
KS 2P CONNECTOR (C1371
KS
Wire side of female terminals
t
The MIL has been reported on.
DTC m325 is stored
Problem verification:1. Do the ECM/PCM Reset Pro
cedure,2. Start the engine Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator fan comes on,
then let it idle.
3. Hold the engine at 3.000 -
4,000 rpm for at least 60 sec'
onds.
lntermittent failure, system is OK
at thi3 time lt€3t drive maY b€
nocessaryl.Chsck tor poor connections or
loose wiros at C137 {knock sen'
sor {KSll and ECM/PCM.
ls DTC P0325 indicated?
Ch€ck for a short in tho wire (KS
linel:1. Turn the ignition switch OFF.
2, Disconnect the knock sensor
1P connector.3. Check for continuity between
ECM/PCM connector termi_
nals C3 and body ground.
Repri. short in the wiro bqtwecnECM/PCM lc3l and knock 3ensor.ls there continuity?
Check for an open in lhe wire
{KS linc):Check for continuity between
ECM/PCM connector terminal C3
and knock sensor connector ter-
minal No. 1.
Replir open in the wire bdtweon
ECM/PCM {Ctl and knock sensor'
SubstitLrte a known'good knock
sensor and recheck,
Replace tho otiginal knock sensor.
substitute a known-good ECM/PCM and recheck. ll symptom/indication goes awaY, rePl6co
tha o.iginal ECM/PCM.
Wire side of female terminals
ECM/PCM CONNECTOR
11-171

PGM-FI System
Barometric Pressure (BAROI Sensor
The scan tool indicates Diagnostic Trouble code (DTC) Pi106: A range/performance problem in the BaromerrrcPressure (BARO) Sensor circuit.
The scan tool indicates Diagnostic Trouble code (DTc) P1107: A low voltage probtem in the Baro sensor circurr.
The scan tool indicates Diagnostic Troubre code {DTC) p1108: A high vortage probrem in the Baro sensorcircuit.
fF1lot
tPlloal
The MIL ha3 been r€Dortsd on.DTC Pl106 is stored.
Problem verification:1. Do the ECM/PCM reset pro-cedure,2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.3. Connect the SCS service connector.4. Test drive with the A/T in Eposition, M/T in 4th gear.5. Accelerate for five secondsusing wide open throttle.
Intormittont tailure, system is OKat this time.ls DTC P1106 indicated?
Substitut€ e known-good ECM/PCM and recheck. ll symptom/indication goes .way, .oplsce theo.iginal ECM/PCM.
The MIL has been .oported on.DTC P'l107 o. Pl108 is stored.
P.oblem veritication:1. Do the ECM/PClvl Reset pro
cedure,2. Turn the ignition switch ON (ll).
Intormittent frilure, syitem i3 OKat this time.ls DTC P1 107 or Pl108 indicated?
Substitute a known-good ECM/PCM and rechock. It symptom/indication goes away, .6placethe original ECM/PCM.
11-178

ldle Control System
ldle ControlSystem
lF0505 l Th" """n tool indicates Diagnostic Trouble Code (DTC) PO5O5: tdte controt system malfunction.
NOTE: lf DTC P1508 or P1509 is stored at the same time as DTC P0505, troubleshoot DTC p1508 or p1bog first. thenrecheck for DTC P0505.
Possible Cause
. IAC valve mechanical malfunction
. Throttle body clogged pon, improper adjustment. Intake manifold gasket leakage
. Intake air hose loose leakage
. Vacu um leak
. ECT sensor incorrect output
. Throttle Position sensor incorrect output*r
Troubleshooting Flowchart
The MIL has been reoorted on.DTC P0505 is stored.
Problem verification:1. Start the engine. Hold theeng;ne at 3,000 rpm with noload (jn Park or neutral) untilthe radiator fan comes on, then*r let it idle.t2. with rhe scan toot, ct'eit Ge l
Throttle position should beapprox. 10% with the throttle fully closed.E ngine coolant tempera-ture should be 194 205'F(90 96.Ci.lf they are not within thespec., repair the faulty sen
L._ _9oI9[cr]41 l3. Chec& the engine speed atidle with no-load cond;tionsiheadlights, blower fan, reardefogger, radiator fan, and airconditioner are not operating\see page l1-22O - 223).
Intermittent tailure, system is OKat this time.ls the idle speed OK?
ls it 550 rpm or less?
(To page 11,193)
*1r'96 models only
11-192
(To page ll-193)

t
t
I
'96.'97 D16Y5 engine with CVT,'96 - 00 D16Y8 ongins
with A/T and'96 - 00 Dl6Y7 €ngine
Adiust the idle speed using a Honda PGM Tester if pos-
sible. lf not, use the following procedure:
NOTEI
. Leave the IAC valve connected
. Betore setting the idle speed. check the following
items:- The MIL has not been reported on'
- lgnition timing
- Spark Plugs- Air cleaner- PCV system
1. Connect a tachometer.
2. Start the engine. Hold the engine at 3,000 rpm wirh
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
3. Check the idle speed with no-load conditions: head-
iights, blower fan, rear defogger, radiator fan, and
air conditioner are not operatlng
ldl€ spoed should be:
USA:
D16Y5 engine with CVT, D16Y7 engine with A/T'
Dl6YB engine with A/T:
700 :r 50 rpm (in E or El Positionl
D16Y7 engine with M/T:
670 i 50 rpm
Canada:
Dl6Y8 sngin€, Dl6Y7 engins:
M/T750 t 50 rpm
NT750 1 50 rpm (in E or El Position)
Adjust the idle speed, if necessary, by removing the
cap and turning the idle adiusting screw 1/2-turn
clockwise or counterclockwise
D16Y5, D16Y8 engine:
IDLEADJUSTING
Dl6f, ongine:
NOTE: When you remove the ACL housing, do not
disconnect the IAT sensor connector
After turning the idle adjusting scrow 1/2-turn'
check the idle speed again. lf it is out of spec, turn
the idle adjusting screw 1/2-turn agaan'
NOTE: Do not turn the idle adjusting screw more
than 1/2-turn without checking the idle speed'
ldle the engine for one minute with heater fan
switch at Hl and air conditioner on, then check the
idle speed.
ldle speed should be:
M/T810150 rpm
A/T. CvT810 t 50 rpm (in El or E Position)
NOTE:
. Do not turn the idle adjusting screw when the air
conditioner is on.
. lf the idle speed is not within specification. see
Symptom Chart on page 11-84 (cont'd)
11-221

Intake Air System
J
Throttle Body (cont'dl
Removal
D16Y5, Dl6Y8, 81642 engine:
D15Y7 engine:
AIR CLEANER
{ACLI
22 N.m12.2 kgl.m,16 rbf.ftl
NOTE:
. Do not adjust the throttle stop screw.. After reassembly, adjust the throttle cable {see page l l-244).. The TP sensor is not removable.
IAT SENSOR
MAP SENSOR
GASKETReplace.
11-248
THROTTLE CABLE

\
lTo420l Th" """n toot indicates Diagnostic Troubte code (DTc) p0420: catatyst sysrem efficiency below threshold.
Description
This system evaluates the catalyst's capacity by means of the Ho2s {Primary and secondary) output during stable driving
conditions. ll deterioration has been detected during two consecutive driving cycles. the MIL comes on and DTC P0420 will
be stored.
NOTE: lf some of the DTCS tisted below are stored at the same time as DTC P0420, troubleshoot those DTCS first. then
recheck for DTC P0420
P0137, P0138: Secondary HO2S (Sensor 2)
Po14'1:Secondary H02S {Sensor 2) Heater
Possibl€ Cause
. TWC Deterioration
. Exhaust system leakage
Troubleshooting Flowchart
I
The MIL has been reported on.
DTC P0420 is stored
Problem verilication:1. Do the ECM/PCM Reset Proce
dure.2. Start the engine Hold the
engine at 3,000 rpm wath no
load {in Park or neutral) until
the radiator fan comes on.
3. Connect the SCS service con
4. Test drive 40 - 55 mph for
approx, two minutes Then
decelerate for at least 3 sec_
onds with the throttle com'pletely closed- Then reduce
the vehicle speed to 35 mph,
and try to hold it until the
readiness code comes on
Intermittent Iailure, system is OK
at this time.ls DTC P0420 indicated?
Check the TWC {see section 9l
lf necessary, replace the TwC

Emission Control System
Exhaust Gas Recirculation (EGR) System (D16Y5 engine with GWI (cont'dl
lTl49il T_he scan tool indicates Diagnostic Trouble Code (OTC) P1491: A malfunction in the Exhaust Gas Recirculation- lEgh) svstem.
CvT lM/T see page 1l-2611:
J
EGR VALVELIFT SENSOR#16 HOSE
PUMP/GAUGE,0- 30 in.HsA973X-041-XXXXX
EGRVALVE
The MIL has been reoorted on.DTC P1491 is stoled.
Problem verification:1. Do the ECM/PCM Reset Proce-du re.2. Connect the SCS service con'
3. Start the engine. Hold theengine at 3,000 rpm with noload {in Park or neutral) untilthe radiator fan comes on,4. Drive the vehicle on the roadfor approx. 10 minutes. Try tokeep the engine speed in the1,700 - 2,500 rpm range.
Intermittonl failure, system is OKat this time. Check for Door con-nections or loose wires at, C144{EGR velve} and ECM/PCM.
ls DTC P l49l indicated?
Check fo. vacuum to ihe EGR
1. Disconnect the No. 16 hose fromthe EGR valve.2. Connect a vacuum pump/gauge to the hose.3. Start the engine and let it idle.
ls there any vacuum?
Check tor a malfunction in theEGR control solenoid valve:'1. Disconnect the EGR controlsolenoid valve 2P connector,2. Becheck the No. 16 hose for
Check vacuum hose routing o,the entire EGR svstem. lf hoserouting is OK, replac€ the EGRcontrol solenoidvalv6.
ls there any vacuum?
Substitute a known-good ECM/PCM and recheck. It symptom/indicalion goes away, replacethe original ECM/PCM.
(To page 11 257)
11-256

\J
\
,96 D16Y5 engine,,96 D16r,gngino,,96 Dt6Y8 engine {3edan)' 37 D16Y5 engino..97 D16r, engine {coupe: KA, Kc mod-
els. sedan: KA, KC, KL {DX} models. hatchback: all modols}''97 Dl6Y8 ongine (s€dan: KA' KC mod€lsl:
The scan tool indicates Diagnostic Trouble code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the ECM/PCM can detect insufficient EVAP control system
purge flow.
Possible Cau3e
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. ECM/PCM
Troubl93hooting Flowchart
Wire side of femaleterminals
EVAP PURGE CONTROI-sottNotD vALvE 2P
CoNNECTOR (Cl1al
r-+-r
I'l'l
lG-ro.*l'rr"r
O)
Y
(cont'd)
11-271
- The MIL has bsGn.eportad on.- DTC milal k rtored.
Pioblem vsrificJtion:1. Start the engine. Hold the
engine at 3,000 rPm with no
load {in Park or noutral) until
the radiator fan comes on.
2. Do the ECM/PCM Reset Proce'
dure,3. Connect the SCS service con-
nector.4. Test-drive under following con-
ditions on the road- Without any electrical load- A/T in E or E Position(M/T in 3rd-sth gear)- Engine sPeed betweon
1,200 - 2.400 rpm.- Decelerate {rom 50 mph (80
knl/h)to 15 mph (24 km/h)lntormittont lailuro, sFtorn b OK
at thi. timo. Ch€ck tor Poor con'
ncction3 or looac wir.3 at C144
{EVAP purgo control tolonoid
vrtv.l .nd ECir/FCttl.
ls DTC P0441 indicatod?
Ch.ck fo. !n op€n in the wiro l|(illinel:1. Turn the ignition switch OFF.
2. Disconnect the EVAP Purgecontrol solenoid valve 2P con_
neclor,3. Turn the ignition switch ON (ll)
4. Measur€ voltage between bodyground and the EVAP Purgecontrol solenoid valve 2P con-
nector terminal No 1.
Rop.ir opor in tho wir6 b€two€n
the EVAP purgo codtiol tolonoid
v.lvo rnd tho No 15 ALIERNA'
TOR SP SENSOR 17.5 A)lu.o.
{To page 11-272)

\
\
(From page 11-284)
\(cont'd)
11-285
EVAP PURGE CONTROL SOI.INOID
VALVE 2P CONNECTOR IC114I
Wire side otfemaleterminals
?,
I,l,lil?"",,,u
EL,TWYEL)
Check the EVAP pirrge controlsolenoid valvei1. Disconnect the 2P connector
lrom the EVAP purge control
solenoid valve.
2. Ouickly raise the engine speed
to 3,000 rpm.
ls there vacuum?
InsDect vacuum ho56 routing.ll OK, replace the EVAP Purgecontrol solenoid valve.
Chock for a short in the wire(PCS linel:1. Turn the ignition switch OFF
2. Disconnect ECM/PCM connec'
tor A (32Pi.
3. Check for continuity between
the EVAP PUrge control sole
noid valve 2P connector termi
nal No.2 and body ground.
Check the vacuum when hot:
1. Turn the ignition switch OFF
2. Block the rear wheels and set
the parking brake.3. Jack up the front o{ the vehi-
cle and support it with safety
stands,4. Start the engine. Hold the
engine al 3,000 rpm wlth no
load (in Park or neutral) until
the radiator fan comes on, then
let it idle.5, Check for vacuum at the vac-
uum hose with transmissaonin gear (A/T in B Position,M/T in lst gear) after starting
the engrne.6. Ouickly raise the engine speed
to 3,000 rpm.
Reoair short in the wire botween
the EVAP purg€ cor|t]ol solenoid
valve and the ECM/pcM lA15l.ls there continuity?
Substitute a known-good ECM/
PCM and recheck. lf sYmPtom/indication goes eway. repl.c€ the
original ECM/PCM.
Check the EVAP Purg€ control
solenoid valve:1. Turn the ignition switch OFF
2. Disconnect the 2P connector
from the EVAP Purge control
solenoid valve and warm lt
up to normal operating tem_perature again if necessary
3. Stan the engine.4. At the harness side, measure
voltage between the EVAP
Purge control solenoid valve
2P connector terminal No. 1
and No. 2 with the transmission in gear (A,/T in E Posi-tion, M/T in 1st gear).
In3pect vacuum ho3€ touting.
ll OK, replace EVAP Purge con-
lrol aolenoid vtlv€.
Check lo. an open in the wire
llGl linel:At the harness side, measure volt
age between the EVAP Purge con-
trol solenoid valve 2P connectorterminal No. 1 and body groundRepeir open in tho wire between
EVAP purge conttol solenoid valv€
and the No. 15 ALTERNATOR SP
SENSOR (7.5 A fu3e
IBLK/YELI
lTo page 11 286i(To page 11-286)