PC box HONDA CIVIC 1998 6.G Repair Manual

JTroubleshooting Flowchart - Shift Control Linear Solenoid
NOTE: Record all freeze data before you troubleshoot
Possiblc Cause
. Disconn€cted solenoid harnos3
connectol. Short or oDen in shilt controllinetr solonoid wiro. Faulty shift control linear sole_
noid. Op€n in VB SOL wite. ODen in PG'l and PG2 wires or
poor ground {G10'l)
f,
wire side ot female terminals
LG1 IBRN/BLKILG2IBRN/BLK)
{cont'd)
14-271
PCM CONNECTORS
B(25P) - Dll6P)
.OBD ll Scan Tool indicatos
Code P1870.. Solf-diagnosis E indic.lor light
indic.t€s Code 30.
M6a3ure VB SOL voltage:1. Turn the ignition switch OFF.
2. Disconnect the B 125P) and D(16P) connectors from the
PCM,3. Turn the ignition switch ON (ll).
4. Measure the voltage between
the D5 and 820 or 822 terminals.
Repair open or shod in the wire
between the D5 terminal and the
under-dash tuso/telay box.
Check the Ground Circuitl1. Turn the ignition switch OFF.2. Check lor continuity between
the terminafs 82 and 822 and
between terminals 810 and
820.
Repair open in the wi.e betwoen
the termin.ls 82, B10, B20, and
822 and G101. Repair Poolground (G101).
LG1 IBRN/BLKI
PCM CONNECTOR B PsPI
PG,I IBLK)
10 page 14-272
a

Troubleshooting Flowchart - PH-PL Control Linear Solenoid
NOTE: Record all freeze data before you troubleshoot.
Possibls c.use
. Oisconn6dod solenoid harness
conn6ctol. Short or ooen in PH-PL controllinear solenoid wire. F.ulty PH-PL cont.ol linear sole-noid. ODen in VB SOL wire. Op€n in PGl and PG2 wires orpoor ground lG101l
PCM CONNECTORS
Wire side of female terminals
LGT IBRN/BLKILG2 IBRN/BLK)
(cont'd)
B (25P1 D {16P}
. OBD ll Scan Tool indicates
Codo P1873.. sslt-disgnosis E indicltor lightindicates Code 31.
Mo.surevB SOL Vohagg:1. Turn the ignition switch OFF.
2. Disconnect the 8 (25P) and D(16P) connectors from the
PCM,3. Turn tho ignition switch ON (ll),
4. Measure the voltage between
the D5 and 820 or 822 termi-nals,
Ropair open or shod in the wiJe
bstwaon tho D5 terminal and the
under-dalh tuso/relay box.
Check the Ground Circuh:1. Turn the ignition switch OFF2. Check tor continuity betweenthe terminals 82 and 822 andbetween terminals 810 and820.
Fepair open in tho wiro b€tw€entho torminds 82, 810, 820, and
822 and G101. Repair Poorground (G1011.
(BRN/BLX)
Fo page 14-274
PCM CONNECTOR B (25P|
14-273

Troubleshooting Flowchart - Start
NOTE: Record all freeze data before you troubleshoot'
Clutch Control Linear Solenoid
PCM CONNECTORS
Wire side of lemale terminals
LGl (BRN/BLKI
(cont'd)
14-215
Po$ible Cause
. Disconnected solenoid harness
connedol. Short or open in sta.t clutch
control linear solenoid wiro. Faulty 3tart clutch conttol lin€ar
solenoid' Ooen in VB SOL wire. Open in PGI and PG2 wires or
poor ground {G101)
B l25P) -- o l16P)
'OBD ll Scan Tool indicates
Code Pl879.. self-diagnosis E indicstor light
indicates Code 32.
Measure VB SOL Voltag6:
1. Turn the ignition switch OFF
2. Disconnect the B {25P) and D(16P) connectors {rom the
PCM.3. Turn the ignition switch ON (ll).
4. Measure the voltage between
the D5 and 820 or 822 termi-
nals,
Reprir opon or short in the wire
between the D5 terminal and the
undei-d.sh luse/relaY box.ls there battery voltage?
Check the Ground Ciicuit:'1. Turn the ignition switch OFF.
2. Check for continuity between
the terminafs 82 and 922 and
between terminals 810 and
820.
Rep.ir open in the wire betwesn
the terminab 82, 810, 820. tnd
822 and G101. RePair Poorground lG101l.
ls there continuity?
LGl IBRN/BLK)
To page 14-276
PCM CONNECTOR B {25PI

Troubleshooting Flowchart - lnhibitor Solenoid
NOTE: Record all freeze data before you troubleshoot'
Po3sible Cause
. Oi3connec'ted solenoid harn6s
connectoa. Shorl or open in inhibitor 3ole-
noid wir€. Faulty inhibitor solenoid. ODen in vB SOL wire. Open in PGl and PG2 wires or
poor ground {G101}
PCM CONNECTORS
Wire side ot female terminals
LGl IBRN/BLKILG2 (BRN/BLKI
(cont'd)
14-217
.OBD ll Scan Tool indicaies
Codo P'l882.. Self-diagnosis E indicttor light
indic.tes Code 33.
Me'sure VB SOL voltagel'1. Turn the ignition switch OFF.
2. Disconnect the B (25P) and D(16P) connectors from the
PCM.3. Turn the ignition switch ON (ll)
4. Measu.e the voltage between
the D5 and 820 or B22 termi-
nals.
Repair open or short in the wire
between the D5 tolminal and the
undor-dash lu36/relay box.ls there baftery voltage?
Ch€ck the Ground Circuit:
1. Turn the ignition switch OFF.
2. Check tor continuity between
the terminals 82 and 822 and
between terminals B'10 and
820.
R€pair open in the wire between
the torminal3 82, 810, B20, and
B22.nd G 101. RePair Poorground {G101).
(BRN/BLKI
To page 14-278
PCM CONNECTOR B {25P}

Electrical Troubleshooting ('99 - 00 Models)
Troubleshooting Flowchart - El Indicator Light Does Not Come On
PCM CONNECTOR B I25PI
LGl {BRN/BLK)
Wire side ot female terminals
LGlIARN/BLK) LG2IBRN/BLKI
The D indicator light does notcome on whon ths ignhion switchis tirst turned ON {lll. llt shouldcome on tor about two s€conds.)
Check the Service Check Connec-tor:Make sure the special tool {SCSService Connectorl is not connected to the service check con-nector,
ls the special tool (SCS
Service Connectorl connectedto the service check connec-tor?
Disconnect the sp€cial tool f]omthe seruice chcck connoclor andaecheck.
Check the E Indicalor Light:Shift to E posjtion.
Check tor loose te.minal fit in thePCM connectors, lf nocessary,substitute a known-good PCMand aecheck.
Does the E indicator light
Check the Ground Circuit:1. Turn the ignition switch OFF.2. Disconnect the B (25P) connector from the PCM.3. Check tor continuity betweenthe 820 terminal and bodyground, and between the 822terminal and body ground.
Fepair open in th. wirosb€tw.en the 820 end 822 termi-nals and ground {G1011, !ndrepair poor ground {G1011.
ls there continuity?
Measure Power Supply CircuitVoltage:1. Turn the ignitlon switch ON (ll).
2. Measure the voltage betweenterminals Bl and 822 andbetween terminals B9 and820.
Ropair op€n or short in tho wireb€tween the Bl and/or B!| tarmi-nds and the PGM-FI main .ohy,and between tho PGM-FI mainrelay and the under-hood fuso/r€lav box.
ls there battery voltage?
To page 14-289
14-2AA

l.
t
Steering
Speciaf Tools ....."'.....17-2
Manual Steering
Component Locations
lndex ................ ....... 17-3
Inspection and Adiustment
Steering Operation "'......"............... 17-4
Rack Guide Adiustment ................... 17-5
*Steering Wheel
(See power steering section)
*Steering Column
(See power steering sectionl
Steering Gearbox
Removal ................. 17-5
Disassembly ......."" 17-7
ReassemblY ..'......... 17-9
lnstallation ............. 17-13
Power Steering
Component Locations
lndex "......."..... """' 17-15
System DescriPtion
Fluid Flow Diagram .........""............. 17'16
Steering Pump ............'... "........"'...-- 17 -17
Steering Gearbox .".................'...'.'.' 17-20
Troubleshooting
Generaf Troubleshooting ..........--.... 17'22
Noise and Vibration ......................... 17 -26
Ffuid Leaks .............17-28
Inspection and Adiustment
Steering Operation'......."'........'...... 1 7-30
Power Assist Check
With Vehicle Parked .."................ 17-30
Steering Linkage and Gearbox ....." 17-31
Pump Beft ...--.""".. 17-32
Rack Guide Adiustment .'.......'.......'. 17'33
Fluid Replacement .....'.."................. 17-33
Pump Pressure Check .............'....-. " 17 -34
'Steering Wheel
Removal .."'........'... 17-35
lnstallation ............. 17-35
Disassembly/Reassembly ......'.....'.' 17-36
*Steering Column
Removal/lnstallation ....'........... ---.... 17'37
lnspection .............. 17'38
Power Steering Hoses, Lines
Fluid Leakage Inspeetion ............'.... 17-39
Replacement ......".. 17-39
Power Steering PumP
Removal/lnstallation .'.'..'..'............. 17-40
Disassembly ".........17-41
fnspection .......---'." 17'42
Reassembly ..'.........17-44
Steering Gearbox
Removal ....'........."' 17'47
DisassemblY ..........' 17-49
Reassembly '........... 17-55
lnstallation ............. 17-65
Ball Joint Boot Replacement .......'.. 17-68
Ir/
lp

Component Locations
tlndex
Manual Steering
NOTE:
. lf an intact airbag assembly has been removed from a scrapped vehicle or has been found defective or damaged dur-
ing transit. storage or service, it should be deployed (see section 24)'
o Before removing the gearbox, remove the driver's airbag assembly and steering wheel
. After insta lling the gearbox, check the wheel alignmentand adjust if necessary
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section 124) before performing repairs or service'
STEERING WHEELRemoval/lnstallation, Page 17'35
Disassembly/FeassemblY, page 17-36
DRIVER'S AIRBAG ASSEMBLY
Removal/lnstallation, see section 24
STEERING COLUMNRemoval/lnstallation, Page 17-37
Inspection, page 17'38
CABLE REELRemoval/lnstallation, see section 24
IGNTTION SWITCH
See section 23
STEERING GEARBOXRack Guide Adiustment, Page 17-5
Removai, page 17'5Disassembly, Page 17_7Reassembly, page 17_9Installation, page 17 13TIE.ROD END BALL JOINT
Ball Joint Boot Replacement, page 17-68
J
t,
17-3

Inspection and Adjustment
Steering Operation
Steering Wheel Rotational Play
Place the front wheels in a straight ahead position andmeasure the distance the steering wheel can be turnedwithout moving the front wheels.
ROTATIONAL PLAY: 0 - 10 mm (0 - 0.4 in)
lf the play exceeds the service limit, perform rack guide
adjustment (see page lT-5).
lf the play is still excessive after rack guide adjustment,inspect the steering linkage and gearbox as descrjbed
Detow.
Steering Linkage and Gearbox
TIE.ROO LOCKNUTCheck for loose locknut.
BOOTInspect for damage and deterioration.
STEERING JOINTSCheck for loose joint
END BALL JOINTInspect for faulty movementano oamage.
GEABBOX MOUNTINGInspect f or deterioration.GEABBOX ASSEMBLY
Ste€ring Effort Check
Raise the front wheels off the ground.
Turn the steering wheel with a spring scale and check itsreaorng,
Standard: 15 N (1.5 kgf, 3.3 lbll maximum
lf it reads more. perform rack guide adjustment (see
page 17-5).
COLUMNInspect for loose columnmounting bolts and nuts.
PINION SHAFT GROMMETfor damage and deterioration.
BALL JOINT BOOTInspect for damage and deterioration.See pago 17-68 tor replacement.
ao-\---------U
17-4
Inspect for loose mounting bolts.

Steering Gearbox
l.r
Rack Guide Adjustment
NOTE: Perform the rack guide adjustment with the
wheels in the straight ahead position.
1. Loosen the rack guide screw locknut with the spe-
cial tool, then loosen the rack guide screw.
LOCKNUT WRENCH, 40 mm07916 - SA5000r
Tighten the rack guide screw until it compresses the
spring and seats against the rack guide, then loosen
rt.
Retighten the rack guide screw to 4 N'm (0.4 kgf m,
2.9 lbf.ft), then back it off to specified angle.
Specilied Return Angle: 30' max.
Tighten the locknut while holding the rack guide
Check for tight or loose steering through the com-
plete turning travel.
Recheck steering effort (see page 17-4).
4.
RACK GUIDE SCREW
l,z
Removal
NOTE: Using solvent and a brush, to wash any oil and
dirt off the gearbox. Blow dry with compressed air.
1. Raise the front of vehicle, and support it on satety
stands in the proper locations (see section I ).
2. Remove the front wheels.
3. Remove the steering wheel (see page 17-35).
4. Remove the steering loint cover
Remove the steering joint lower bolt, and discon-
nect the steering joint by moving the joint toward
the column.
(cont'd)
17-5
STEERING JOINT COVER
LOWER BOLT
STEERING JOINT

Steering Gearbox
Removal(cont'd)
Remove the cotter pin from the castle nut ('96 - '97
models) or nut ('98 - '00 models) and remove the nut.
Installthe 10 mm hex nut on the ball joint.
Be sure that the 10 mm hex nut is flush with the balljoint pin end, or the threaded section of the ball joint
pin might be damaged by the balljoint remover.
NOTE: Remove the ball joint using the special tool,
Refer to section 18 for how to use tho ball joint
remover.
Separate the tie-rod ball joint and knuckle using the
specialtool.
CAUTION: Avoid damaging the ball ioint boot.
Remove the left tie-rod end, then slide the rack all
the way to the right.
Separate the exhaust pipe A or TWC (see section g).
Disconnect the shift linkage (see section 13 or sec-
tion 14).
Remove the stiffener plate.
7.
'10.
11.
12.
Replace.
17-6
13. Remove the mounting bracket,
Pull the steering gearbox all the way down to clear
th€ pinion shaft from the bulkhead, then remove thepinion shaft grommet,
Move the steering gearbox to right so the left rack
end clears the rear beam, then tilt the left side down
to remove it from the car.
t5.
STEENING GEARBOX
PINION SHAFT GROMMET