d16y5 HONDA CIVIC 1998 6.G Repair Manual

Component Locations
Index (cont'd)
D16Y5, D16Y8 ongine:
RESONATOR
D16Y7 6ngin€:
AIR CLEANER IACLIReplacement, page 11-244
THROTTLE BODY (TBIInspection, page 1 1-247Removal, page 11-248Disassembly, page 11 249
THROTTLE CABLElnspection/Adjustment. page 1 1 -244
Installation, page 11 245
AIR {FIA} CONTROLVAIVE{'99 modeliD16Y8 6ngin6)Testing, page 11,250
POSITIVE CRANKCASEVENTILATION IPCV) VALVEInspection, page 11-266
AIR CLEANER IACLIReplacement, page 11,244
THROTTLE CABITf nspection/Adjustment. page 1 1,244Installation, page 1 1-245
.iBoov ffetInspection, page 11 247Removal, page 11,248Disassembly, page 1 1-249
POSITIVE CRANKCASEVENTILATION IPCVI VALVEInspection, page 1 1-266
1 1-10
RESONATOR

System Description
Vacuum Connections
D16Y5 engin6 ('96 - 97 modelsl:
To EVAPORATIVE EMISSION(EVAPI
TWO WAY VALVE
MANIFOLDABSOLUTEPRESSURE IMAPISENSOR
€VAPORATIVEEMISSION IEVAPIPURGE CONTROL SOLENOIDVALVE
EXHAUST GAS BECIRCULATION(EGR) VALVE end EXHAUST GASRECIRCULATION IEGR) VALVELIFT SENSOR
Qo
FRONT OF VEHICLE
To CRUISECONTROLDIAPHRAGM(wath cruise control)
Qo
O: Vacuum hose No.
11-12
EXHAUST GAS RECIRCULATION(EGR) CONTROL SOLENOID VALVE {CVT}\.'.-' \
I
I
)
FUEL PRESSURE REGULATOR

D16Y5 engine l'98 - 00 models):
To EVAPORATIVE EMISSIONtEVAPI THREE WAY VALVE {98 model)
To EVAPORATIVE EMISSIONIEVAP' CONTBOLCANISTERFILTER 1'99 - 00 modelsl
EVAPORATIVE EMISSION {EVAPICONTROL CANISTERVENT SHUT VALVE
To EVAPORATIVE EMISSION
l'99 - 00 modelsl {EVAP)TWO WAY VALVE
EXHAUST GAS RECIRCULATION(EGRI VALVE and EXHAUST GASRECIRCULATION IEGRI VALVELIFT SENSORtcwl
..,.-----.-(CWontylEXHAUST GAS RECIRCULATION
IEGR} CONTROL SOLENOIOVALVE ICVTI
,t'ffi,
ig
EVAPORATIVEEMISSION {EVAP)PURGE CONTROLCANISTER
MANIFOLDABSOLUTEPRESSURE {MAPISENSOR
EVAPORATIVEEMISSION {EVAP)Qo
To CRUISECONTROLDIAPHRAGM(with cruise control)PURGE CONTROL SOLENOIDVALVEFRONT OF VEHICLE
FUEL PRESSURE REGULATOR
o: Vacuum hose No.
(cont'd)
1 1-13
L

System Description
Vacuum Connections (cont'd)
D16Y5 engine ('98 modet):
-: Vacuum hose No,*: CW only
(9 POSITIVE CRANKCASE VENTILATION {PCV} VALVE?!J EXHAUST GAS BECIRCULATION (EGR}CONTROLSOLENOIO VALVE'1 ExHAUST GAs RECIRCULATIoN IEGRI VALVE22 EXHAUST GAS RECIRCULATION {EGR} VALVE LIFISENSOR€J EvApoRATtvE EMtsstoN {EvAp} puRGE coNTRoLSOLENOID VALVEq4 PURGE JOINT@ EVAPoRATIVE EMIssIoN {EVAP) coNTRoL CANISTER@ EVAPORATIVE EMISSION IEVAP} BYPASS SOLENOIDVALVE?? EVAPORATIVE EMISSION {EVAP) THREE WAY VALVEITII EVAPORATIVE EMISSION IEVAP} CONTROL CANISTERVENT SHUT VALVEO FUEL TANK PRESSURE sENsoRQlI EVAPORATIVE EMISSION {EVAP}TWO WAY VALVE8' THREE WAY CATALYTIC CONVERTER {TWCI
il) PRIMAFY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1)O SECoNDARY HEATEo oxYGEN sENsoR {sEcoNDARYHO2S. SENSOB 2)iq] MANIFOLD ABSOLUTE PRESSURE (MAPI SENSORO ENGINE COOLANT TEMPERATURE IECT) SENSOR5 INTAKE AIR TEMPERATURE {IATI SENSOR! KNOCK SENSOR tKSlO CRANKSHAFT SPEED FLUCTUATIoN {cKF) sENsoFO IDLE AIR coNTRoL {IAc) vALvE99 THROTTLE BODY ITBI@ FUEL INJECToRO FUEL PULSATION DAMPER@ FUEL F -TER@ FUEL PRESSURE REGULAToR[4 FUEL PUMP IFPI(9 FUEL TANK(D FUEL TANK EVAPoRATIVE EMIssIoN IEVAPI VALVEO' AIR CLEANER(D RESoNAToR
11-20

D16Y5 engine ('99 - 00 modelsl:
O) PRIMARY HEATED OXYGEN SENSOR (PBIMARY HO2S,
SENSOR 1)
O SECONDARY HEATEO OXYGEN SENSOR {SECONDARY
HO2S. SENSOR 2)
6] MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOR
rO CruCIruC COOUruT TEMPERATURE IECTI SENSOR
o rrurlxe ln ETUpERATURE 0AT) SENSOR
.d KNOCK SENSOR (KS}
O CN,NruXSXITT SP:ED FLUCTUATION (CKFI SENSOR
@ rou an corurnoL 0Ac) valvE
O THROTTLE BODY (TB)
@ FUEL INJECTOR
E) FUEL PULSATION OAMPER
t? FUEL FILTER
G) FUEL PRESSURE REGULATOR
OI FUEL PUMP (FP)
Gi FUEL TANK
G) AIR CLEANERfi? RESONATOR
Gl posmvr cnglrcAsE VENTILATION (PCV) VALVE
@ EXHAUST GAS RECIRCULATION IEGR} CONTROL
SOLENOID VALVE6 EXHAUST GAS RECTRCULATION (EGR) VAI-VE
rf exxlust cls nectRcuLATloN IEGR) vALvE LIFT
SENSOR@ EVAPORATIVE EMISSION (EVAPI PURGE CONTNOL
SOLENOID VALVE
O} PURGE JOINTio :vaponanve eutssloN (EVAP) coNTRoL cANlsrER
d rvlponlrtve EmtsstoN tEvAPl BYPASS soL-eNolD
VALVE
6 EVAPORATIVE EMISSION {EVAP) CONIROL CANISTER
FILTER
@ EVAPORATIVE EMISSION (EVAPI CONTROL CANISTER
VENT SHUT VALVEOA FUEL TANK PRESSURE SENSOR
6 :vlponlnvg er,/tlssloN tEvAPl TWO WAY VALVE
6 oNgoano nerueltNc vAPoR REcovERY {onvRl VENT
SHUT VALVE
€!) ONBOARD REFUELING VAPOR RECOVERY (ORVRI VAPOR
RECIBCULATION VALVE
@ THREE WAY CATALYTIC CONVERTER (TWCI
(cont'd)
11-21
L

System Description
Electrical Connections ('96 - 98 Models, ,99 - 00(cont'd)
PRESSURESENSOE
EGR
UFTsENsoR *3
EGR
uF
D16Y5 engine with M/Tl(
SENSOF
solENoto vALvE *3
wec soLeton vltve'!2
SENSOR
SPEED sENsoR'2
COUNTEFSHAFIsPEED sENsoR*2
soeeloto vltve l*2
ToI|{TEFLOCKCONTBOLUNIT
*l: t SA model*2: A/T(DI6W, oi6y8 engine)*3:CVT(DI6Y5 6ngine)1.4 : A"/T and Dl6Y7 engine*5; Except A/T and Dl6Y7 engine*6: A/T(O16YO engin6)*7:CW(DI6y5 ongine) and D16y8 engino*8;'96 Ol6Y8 sngine (coupe), ,97 D16y5ongine (coup€: all modol!, sedan: KLmodoD, '98 Dl6Y5 engine, '98 ot6Y8en9ne*9:D16Y5 engin.*10 : |!UT(D16Y5 engine)*ll : Except iUT(Dl6Y5engine)*12: D16y5, 016yo engino*13: DI6YO engine*14:Dl6Y7 engine*15:'97 D16Y7 engine [coupe: KL modet,ssdan: KL(LX) modetl, '9gDt6y7 engine
c-rrusren vem srur vtvrlf;
ECM/PCMA(32P)ECM/PCi/lBEsP)
ECM/PCMD(16P)
1 1-30
TERMINAL LOCATIONS

System Description
Electrical Connections ('96 - 98 Models, ,99 - 00 Dl6y5 engine with M/T)(cont'd)
ptozs'"
pozslttc*rr
WHT,'RED'l
s02sHTc-BLK/WHT
aLKlyeL!
LraeL*ro
pozsntc*lu
:soL*3
BLU/ALK
12: A/T (Ol6Y7, Dl6Y8 enginel'3: CvT lDt6Y5 engane)ia: A/T and Dl6Y7 enqine15: Erc.pt A/T.nd Dr6Y7 engine'6:A/T (O16Y8.ngine)i7: CVI {D l6Y5 Gosin.) .nd D16yo snqiner8:'96 DI6YB .ngi.. lcoup.), ,97 Dt6ylensio. (coups: lll mod6ts, s.d6n. KLdod6ll,'98 D16y5 6ngine.,9a D16y8ongine,'99 - 00 Ot6Y5 (M/Tlonoine'9: Dl6Y5 ongine'10: M/T lO16Y5 engine)'l r: Ex@pt M/T (Dt6y5 engine)r'12: Ot6Y5, Ol6Y8.ngine
'15r'97 D16Y7.ngine {coupe: Kt- model, sedan:(L (l-Ximod.l), '98 Dl6y7 angins
*12
Ho2s (sENsoF l)
c125
Ho2s (sENsoR 2)
crls*'u
HO2S (SENSOR'
c142
ecR cortnoL*3SOLENOID VALVE
c14o
wrlaeo!{-L wrzneo.=r.:GFN/BLr-I FcFN,wHr Jalvwrr'Ll ar-x,rvnr, -ff
f--fi"-r".^'--] I
;lcnr-caz fi
\
VT€C PRESSURE
11-32

System Description
Electrical Connestions {'96 - gB Models, ,99 - 00 Dl6yS engine with M/T)(cont'dl
rDic M
ct(P P
CXP M
RET'
YEUGifl
CIG M
\
lhx/ALJ(I
&l'lAL:]
12: A/t tD16Yt, Dt0Y8.ncin.t13: C1/t lDtOYS ssin.t'4 A/T .I(| Di6Y7 .nsi..r5: Erc.tr A/r ..d Dl6Y7 .nsin.t6: AIt lDl6Y8 .ngin.li7:CvI lO16Y5 ..!ln.) ..d Dt6Y8.neln.13: s6 Dt6Y6 ftsi..lco!p.I. 9t Dr6Y8.nqin.lcolF:.rl mo.Llr..d.n: (L no.t.l),,s Di6Y5.nsin..'98 DI6YB.ncin.,'99 -0o O't6Y5 (M/Tt.nsin.
r10: M/I {D16Y5.nsin.}11r: Exc.pt M/T {D16V5.nsin.l'12: Or6Y5, Dl6Ya.ngin.
.i5:3', O16Vt .ngin. lcoup.: X! mod.l,..d.n:(L lLXl mod.ll, 93 ol6Yt.nsin.
s€N90fiI
IrDcsEt soi
IIcxP
FI F']E E
TTiT8At{/ aR / !R|{/ AAX/
11-34

System Description
Electrical Connections ('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl
(cont'dl
GA|l/OfiN
Cl3i C,ta6cart c5o2t--l c5t2
o",.uonr. l FSIX' {| | FYEI l
g
.lc5t0GRN/aaX: rdYEr. ILrGiN' -8rK/8ru -
BEo - -J
IGRN-_'-
8ru'--1
Orl0 C50il
LT
IYTENLOC|(CO TROT UMI
FronIAD|AtOh FAx
T' - RElAv EqtswIrEH
BLu/REo,- l f B!u/FEo,-----l ro a/c swrrcH
t_.1
,10: M/T {D16Y5..sin.l.11: Erc.pt M/l lOr5Y5.nginel'12: Ol6Y5, DlSYa.ngin.
'15: 97 Dl5Y7.ngin. {coup.: Klmod.l, $d.n:(l lLXlmod.ll, 9A DIOYT.nsin.
GRN/BIXI.
- LT GRflr-
T 8r"K/8ru
f"*
fr
ct3t c&t6
12: A/l (Dr5Y7, Dl6Y8.nglnelr3: CyI lOl5Y5..sinel'.: A/T.nd Dr6Y7.nsin.15: Erc.pt A/T .nd D16Y7.ngin6'5r A/i {Dl6Ya.ngin€l17: CVT (D16Y5 .noin.) rnd O16Ya .ngine'8r'96 015Y3 .ngin. lcoup.), 9t O16Ya sngin.(coop.r.llnod.l.,..d.n:KLmod.l), 98ol6Y5o.gins,'94 Di6YA .ngin., '99 - 0O D15Y5 lM/Tl 6ngin.
".*,".u---f
REo--__-
YEri -Gur{ -------
Brur- - l
L
- Etur
ArGEAR ?O6frO Swlrcs
1 1-36

System Description
Electrical Connections ('99 - 00 Models except D16Y5 engine with M/Tl
(cont'dl
UFTSENSOR
L
ABS CONTROL UNIT
CONI{ECTOR- BLX
_r "*
\
sEnucE cSEcKCONNEC'OR
11-42
aLul- _--r ".*
"to'
f *31ou..."
I t "on"t"to"
Illl*,