relay HONDA CIVIC 1998 6.G Manual PDF

'99 - 00 Models
SRS components are located in this area, Review the SRS component locations, precautions, and procedures in the SRS
section (24) betore perfoming repairs or service.
HEATER UNITReplacement, page 21'39
Overhaul, page 21-41
BLOWEB UNITReplacement, page 21-37Overhaul, page 21 38
HEATER FANswtTcH
RECIRCULATIONCONTROL MOTORTest, page 21-48Beplacement, page 21-48
AIR MIX CONTROL MOTOBTest, page 21-46Replacement, page 21 46
BLOWERTest, page 21-49
POWER TRANSISTORTest, page 21 50
HIGH RELAY
MODE CONTROLDIALHEATER VALVE CABLEAdjustment, page 21 45TEMPERATURE CONTROLDIALAdjustment, page 21-45
REAR WINDOWDEFOGGERswtrcHSee section 23MODEMOTORTest, page 21 47Replacement, page 2 l-47A/C SWTTCH
lwith A/cl
CONTROL SWITCH
21-3

'99 - 00 Models
UNDER,HOOO FUSE/RELAY 8OX
PUSN SWITCH
lHce nvosrar F)- aLu neo(Wirh IVC)
DASH LIGHTS -/1BBTGNTNESS < l- FEoCONTROLLER -!
IGN TION SW TCHUNDEF DASHFUSElRELAY BOX
**,',,* **",@ ",.
@f
u,n,",,
ELUAVHT
I
YBLUi BtK
BLOWERMOTOR
ELOWERMOTORHIGHRELAY
PNK/BLK
FED''WHT
RED,YEL
GRY
BRN
YEL
YEL/FEO
6RNiYEL
8LU/!VHT
YEL/BLU
BRNfiHT
GFNM/HT
GRNi FED
O :8P CONNECTOR
! :20P CONNECTOF
E : 12P CONNECToR
BLUi BLK
1
tic
HEATER CONTROL PANEL
VENT
MOOEHEAT CONTFOLMOTOF- M.COMDEF
[[f&H,,4*,",,
BLK

Troubleshooting -'96 - 98 Models
Symptom Chart
NOTE;
. Check the engine coolant level. and allow the engine to warm up before troubleshooting.
. Any abnormality must be corrected before continuing the test.
. Because of the precise measurements needed. use a multimeter when testing.
o Before performing any troubleshooting procedures check:- Fuses No. 41 11.5 Al, No. 55 (40 A) in the under-hood fuse/relay box. and No. 17 (7.5 A) in the under-dash fuse/relay
box- Grounds No. G401, G402- Cleanliness and tightness of all connectors
SymptomRomedy
Hot air flow is low.Blower motor runs. but one or more
speeds are inoperative.
Perform the procedures in the flowchart (see page 21-8).
Blower runs properly.Check for the following:. Clogged heater duct. Clogged heater outlet. Incorrect door position
No hot air flow.Blower motor does not run at all,Perform the procedures in the flowchart (see page 21-10).
Blower motor runs.Check for the following:. Clogged heater duct. Clogged blower outlet. Clogged heater valve. Faultv air mix door. Heater valve cable adjustment (see page 21-44). Air mix control cable adiustment (see page 2'l-441. Faulty cooling system thermostat (see section 10). Clogged evaporator (with air conditioning). Frozen evaporator {with air conditioning)
Mode control motor does not run, or one or more modes
are inooerative.
Perform the procedures in the flowchart (see page 21-13).
Recirculation control door does not chanqe between
FRESH and RECIRCULATE.
Perform the procedu.es in the flowchan (see page 21-16).
Both heater and A,/C do not work.Perform the procedures in the flowchart (see page 21-18),
21-6

Troubleshooting -'96 - 98 Models
Blower Motor
BLOWER MOTOR 2P CONNECTOR
Wi.e side of fernale terminals
f=
l1l
r,l
ruumifalulau**'
I
Fl gr-urwnr
l1|_-_-l
t4 ,t
I
glower motor does not run at all.
Check the No.55 (40A)luse in theunder hood fuse/relay box, andthe No. 17 (7.5 A) luse in theundeFdash luse/relay box.
Repl.ce th. fuse{rl, .nd rochack.
Check the blower motor:1. Connect the No. 2 terminal ofthe blower motor 2P connoctor to body ground with a
lumper wrre.2. Turn the ignition switch ON (ll).
Does the blower motor run?
Chock for an opsn in the wire:1. Disconnect the ,umper wireand the blower motor 2P con-nector,2. Measure the voltage betweenthe No. 1 terminal and bodyground.
ls there battery voltage?
Ch6ck tha blower motor relay:1. Turn the ignition switch OFF.2. Remove the blower motorrelay from the under-hoodfuse/relay box, and test it (see
page 21-49).
Replace tha blower moior reley.
To page 21-11
fo page21'12
21-10

Troubleshooting -'96 - 98 Models
From page 21-10
Check the under-hood fuse/relayDOX:N/leasure the voltage between theNo. 3 terminal of the blowermotor relay 4P socket and bodyground,
ls there baftery voltage?
Check lor an open in th€ wire:1. Turn the ignition switch ON (ll).
2. Measure the voltage betweenthe No. 4 terminal of the blow-er motor relay 4P socket andbody ground.
Repair open in tho wire betweenthe No. 17 fuss and tho blowelmotor rclay,
Check for en opon in the wire:1. Turn the ignition switch OFF.2. Check for continuity betweenthe No. 2 terminal of the blow-er motor relay 4P socket andbody ground.
Check foi an open in the wirebetwe€n the blower motor relavand body glound. lf the wiro isOK, check fo. poor ground atG{01 and G4O2.
ls there continuity?
Repair open in the BLU/WHTwire b€tween the blower motorrelav and the blower motor.
Blower Motor (cont'dl
BLOWER MOTOR RELAY 'P SOCKET
1211
tt-l_T
trv)
i
21-12

Mode Control Motor
To page 21-14
MODE CONTROL MOTOR 7P CONNECTOR
'1
I2I57
BLK/YEL
Wire side of female terminals
Mode control motor does not run,
or one of more modes are inoPela-
Check the No. '17 (7.5 A) fuse in
the under-dash fuse/relaY box.
Reolace the fuse, and recheck.
Check lor an open in the wire:
1. Disconnect the mode controlmotor 7P connector.2. Turn the ignition switch ON (ll).
3. Measure the voltage betweenthe No. l terminal and bodyg rou nd.
Repair open in the wire between
the No. 17 tuse and the mode
control motor.ls there batterY voltage?
Check {or an open in the wire:1. Turn the ignition switch OFF.
2. Check for continuity between
the No. 7 terminal of the mode
co nlrol motor 7P connector
and body ground.
Check for an open in the wire
batwe€n the mode contrcl motol
and body ground. lf the wir€ is OK,check for poor gtound at G/U)l and
G402.
ls there continuity?
Test the mode control motor (see
page21-471.Check the mod€ control linkage
and doors:1. Bemove the mode controlmotor (see page 21-47).2. Check the mode control linkageand doors for smooth move
ls the mode control motor OK?
Do the mode control linkageand doors move smoothlY?
Reolace the mode control motor,
I34561
BLK
[]
(cont'd)

Troubleshooting -'96 - 98 Models
Recirculation Control Motor
Becirculation control door doesnot change between FRESH andRECIBCULATE.
check the No- 17 (7.5 A) fuse inthe under-dash fuse/relay box.
Reolace the tuse. and recheck.
Check for an open in the wire:1. 0isconnect the recirculationcontrol motor 4P connector.2. Tu.n the ignition switch ON (ll).
3. Measure the voltage betweenthe No. l terminal and bodyground.
Repair open in the wir6 betweenthe No. 17Iuse and the recircula-lion conlrol motor.ls there battery voltage?
Check lhe recirculation control
1. Turn the ignition switch OFF.2. Test the recirculation controlmotor {see page 21 48).
Check the recirculation controllinkage and door:1. Remove the recirculation con'trol motor {see page 21 48}.2. Check the recirculation controllinkage and door for smooth
Do the recirculation control linkage and door move smoothly?Reoair the r€circulation controllinkage or door.
RECIRCULATION CONTROL MOTOR4P CONNECTOR
BLK/YEI-
Wire side of temale terminals
Io page 21 17
21-16

Troubleshooting -'96 - 98 Models
Both heater and A/C do not work.
Check the No. 17 {7.5 A) fuse in theunderdash fuse/relay box, and theNo. 47 (7.5 A) fuse in the underhood fuse/relay box.
R.phce the fuso{s), .nd rccheck.
Chack tor an open in the wi.e:1. Remove the center dashboardlower cover (see section 20),and disconnect the heatercontrol panel 14P connector.2. Torn the ignition switch ON {ll).3. Measure the voltage betweenthe No. 2 terminal of theheater control panel 14P con-nector and body ground.
Rcpair opGn in th€ wiro betwoonthe No. 17 tuse and the hoatclcontrol panel.
ls there baftery voltage?
Check for an opon in the wiro:1. Turn the ignition switch OFF.2. Measure the voitage betweenthe No. 3 terminal of theheater control panel 14P con-nector and body ground.
Rgprii open in th6 wira b€twacnthe No. il7 tui. and the heat.tcont.ol p.nal.
ls there battery voltage?
Check foi an open in the wi.e:Check for continuity between theNo. 10 terminal ot the heater con-trol panel 14P connector andbody ground.
Check lor an opon in tho wireb€{w6on the hoator control oaneland body ground. lI the wirc isOK, check tor poor ground atG401 .nd G4O2.
Check for looae wiaos or ooolconnections at the hoater controlpanol 14P connector. lf the con-nactions dre good. 3ubstitute tknown-9ood heater controlpanel, and rech6ck. It tho symp-tom/indication 9oe3 .wry,replace the original heatel con-trol oanol.
Heater Control Panel
HEATER CONTROL PANEL 1,lP CONNECTOR
Wire side of female terminals
21-18

Troubleshooting -'99 - 00 Models
Symptom
Mode control motor does not run, or one or more modes are inoperat've'
Recirculation control door does not change between Fresh and Recirculate'
Blower motor only runs on high speed position; it does not run in any other speed positions
Blower motor does not run at all.
Both heater and Ay'C do not work
See pags
a1_tq
21-21
21-29
21-31
21 35
Symptom Chart
For electrical malfunctions which are indicated by the self-diagnostic system, refer to self-diagnosis function (see next
page).
Note these items before troubleshooting a symptom'
. Check the engine coolant level, and allow the engine to warm up before troubleshooting'
. Any abnormality must be corrected before continuing the test
.Becauseoftheprec|semeasurementsneeded,UseadigitaImu|timeterwithanoutputoflmAor|essatthe20ko
range when testing
. Before performing any troubleshooting procedures check:
- Fuses No. 41 115 Al, No 55 (40 A)]n the under-hood fuse/relay box' and No 17 (7 5 A) in the under-dash fuse/relav
box- Grounds No. G401, G402
- Cleanliness and tightness of all connectors
21-19

Mode control motor does not run.
or one or more modes arc inope]a-
tive.
Check the No. 17 (7.5 A) fuse in
the under-dash fuse/relay box.
Replace the Iuse. and recheck.
Check for an open in the wire:
1. Disconnect the mode control
motor 7P connector,
2. Turn the ignition switch ON (ll)-
3. MeasLrre the voltage between
the No. 1 terminal of themode control motor 7P con
nector and body ground
Repair open in the wire between
the No. 17 luse and lhe mode
control motor.ls there battery voltage?
Check the mode control motor:
1- Turn the ignition switch OFF
2, Test the mode control motor(see page 21 47).Check lhe mode control linkage
and doors:1. Remove the mode controlmotor (see page 21 47).
2. Check the mode control linkage
and doors for smooth move
ls the mode control motor OK?
Do the mode control linkage
and doors move smoothlY?
ReDlace the mode control motor'
Check for a short to Power in the
wires:1. Iurn the,gnitjon switch ON(ll).
2, Disconnect the heater controlpanel20P connector.3. Check for voltage betweenthe No. 2, 5, 6, 7, I and 9 ter'minals of the heater controlpanel 20P connector andbody ground individuallY.Repair shorl to power in the
wire{sl between the heater con-
trol oanel and the mode controlmotor. This short also damagesthe heater control Pan6l. RePair
the short to power before replac'ing the heater control Panel
ls lhere any voltage?
MODE CONTROL MOTOR 7P CONNECTOR
t2315
BLK/YEL
Wire side of female terminals
HEATER CONIROL PANEL 2OP CONNECTOR
Wire side of female terminals
NO
(cont'd)
21-25Io page 21 26