Iat HONDA CIVIC 1999 6.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CIVIC, Model: HONDA CIVIC 1999 6.GPages: 2189, PDF Size: 69.39 MB
Page 1596 of 2189

Fan Controls
Component Location Index
UNDER.HOOO
CONDENSER FAN RELAYTest, page 23-87
RADIATOR FAN RELAYTest, page 23 87
CONDENSERFAN MOTOR
TOR FAN MOTORRemoval, section 10
ENGINE COOLANTTEMPERATURE (ECTI
swtTcHRemoval, section 10Test, section l0
t lt lt lt tt l
tlTtlnr-l
mU!L-Jfl_l'1 - f-t t-_l -
I L--J L__J LJ f-----"1
o
^o
o"l
23-126
Page 1637 of 2189

Headlights/Front Turn
Signal/Parking Lights
Daytime Running Lights Resistor
Test (Canada)
CAUTION: The daytime running lights resistor becomes
very hot when the daytime running lights are on; do not
touch il or the attaching hardware immediately after
the lights have been iurned off.
1. Disconnect the 3P connector from the resistor.
Terminal side of male
terminals
N4easure the resistance between the resistor termi
nals (No. 1 and No. 2) and the power terminal No. 3.
Resistance: 1.6 O t 0.08 O
Replace the resistor with a new one if any of the
resistances are beyond specification.
It-
Replacement
CAUTION: Halogen headlights b€come very hot in use;
do not touch them or the attaching hardware immedi-
ately after they have been turned off.
1. Remove the front bumper (see section 20).
2. Remove the mounting bolts,
3. Disconnect each connector, then remove the head-
lighVfront turn signal/parking light assembly.
MOUNTINGEOLT
HEADLIGHT/FRONT TUFN SIGNAL/PARKING LIGHT ASSEMBLY
HEADLIGHT: 60/55 W
FRONT TURN SIGNAL/PARKING LIGHT: 21l5 w
23-167
Page 1638 of 2189

Headlights
Adjustment
Eoforo adiu3ting th€ h.adlights:
. Park the vehicle on level surface.
. Make sure the tire prgssures are correct.
a The driver or someone who weighs the same should
sit in the driver's seat.
96 - 98 modols
1. Open the hood.
2. Check the horizontal adjustment indicator.
The "0" mark on the horizontal indicator gear
should be aligned with the mark on the horizontal
indicator.
HORIZONTAL INDICATOR
Check the vertical adjustment indicator. The bubble
should be centered underneath the longest scribe
mark on the gauge.
VERTICAL INDICATOR:
Headlight become very hot in use; do not touch them
or any attaching hardware immediately after they
have been turnsd off.
MARK
23-164
(Bubblol
lf either indicator is not aligned with its "0"mark as
described left column, an adjustment can be made
by using a Phillips screwdriver.
Adjust the headlights to local requirements by turn-
ing the adjusters.
After headlight replacement, it may bs necessary to
readjust the horizontal indicator gear.
. First install the headlioht, and adjust its horizon-
tal and vertical aimings according to local re-
quirements.
. Then check that the arrow on the horizontal indi-
cator gear is aligned with the mark on the hori-
zontal indicator.- lf they are not aligned, remove the screw,
adiust the indicator gear, and retighten the
screw.
NOTE: As the outer lenses are made ot an acryli-
coated, polycarbonated material, do not cover the
headlights when they are turned on.
Page 1703 of 2189

Driver's Window Motor Test
Motor Test:
l. Remove the driver's door panel (see section 20).
Terminal side of male terminals
Disconnect the 4P connector from the motor.
Test the motor in each direction by connecting bat-
tery power and ground according to the table.
CAUTION: When th€ molor stops running, discon-
n€ct one lead immediat€ly.
4. lf the motor does not run or fails to run smoothlv.
reDlace it.
3.
l.,,
Terminal
;."t1."
-_l\1
UPo@
DOWNoo
Puls€r Test:
5. Connect the test leads of an analog ohmmeter to the
No. 3 and No. 4 terminals.
6. Run the motor by connecting power and ground to
the No. 1 and No.2 terminals. The ohmmeter needle
should move back and forth alternately.
23-233
Page 1704 of 2189

Power Windows
Passenger's Window Motor Test
Front:
1. Remove the passenger's door panel (see section
20t.
2. Disconnect the 2P connsctor from the window
moIor.
2P CONNECTOR
\
Terminal side ot msleterminals
3. Check window motor operation by connecting power
and ground according to the table.
CAUTION: When the motor stops running. dbcon-
nest ono load immadiatoly.
4. lf the motor doas not run or fails to run smoothly.
replace it.
Terminal
;;,r";--lI
UP@o
DOWN@
23-234
Re!r:
1. Remove the passenger's door panel {see section
20).
2. Disconnect the 2P connectof from the window
motor.
NOTE: The illustration shows the right rear window
motor; the left rear window motor is symmetrical.
2P CONNECTOR
3. Check window motor operation by connecting power
and ground according to the table.
GAUTION: Whon the motor ctops running, discon-
nact one lead immodiatoly.
4. lJ the moto. does not run or fails to run smoothly.
rcDlace it,
Terminal
DI;t;;---l
UPo@
DOWN@
Page 1718 of 2189

Cruise Control
t
D=
t
Astuator Replacement
1.Pull back the boot, and loosen the locknut. Then dis-
connect the cable from the bracket.
Disconnect the cable end from the actuator rod.
Disconnect the 4P connector from the actuator.
Disconnect the vacuum hosa from the vacuum tank.Pull out the vent hose.
Remove the three mounting bolts and the actuator
with the bracket.
CABTI aP CONNECTOR
lf necessary, disconnect the cable end from the link-age over the accelerator pedal, then turn the grom-
met 90' in the bulkhead, and remove the cable,
Install in the revers€ order of removal, and adjust
free play at the actuator rod after connecting thecable (see ne)d column).
7.
VACUUM HOSE
23-244
1.
Actuator Cable Adjustment
Check that the actuator cable operates smoothlywith no binding or sticking.
Stan the engine. Hold the engine at 3,000 rpm withno load (Afl'in N or E, M/T in neutral) untit theradiator fan comes on, then let it idle.
Measure the amount of movement of the actuato.rod until the cable pulls on the accelerator lever(engine speed starts to increase). Free Dlay shouldbe 11 t 1.0 mm (0.43 I 0.04 in).
LOCKNUT FREE PLAY: 11 1 1.0 mm
{o.i|:l r 0.oit in}
lf free play is not within specs, loosen the locknut,
and turn the adjusting nut as required.
NOTE: lf necessary. check the throttle cable freeplay (see section 11). then recheck the actuator rodfree play.
Retighten the locknut, and recheck the free play.
ACTUATOR ROD
Page 1799 of 2189

)DTC 2-5 - Without Front Passenger's Airbag
CAUTTON: Whenever the ignition switch is ON lll)' ol
has been turnsd OFF for less than three minutes' be
careful not to bump the SBS unit; the airbag could acci'
dentally deploY and Gause damage or iniuries'
Tru to .oproduce the SRS indic'tor light:
1 Erasethe DTC memory {see page 24 15)'
z. irin tfie ignition s.itch ON (ll), and check that the SRS indi-
iatoi ligiricomes on for about six seconOs and goes otf
Does the SRS indic.tor light stay on7 |
NOYES
tn---t",-in"m l"itrt", "v"tem is oK at thb lim' seo Troubl'-
3hooling Intormitt6nt Failures on pago 2+15'
ffih",n"""'i. oi""onn""t ttte u"tt"ry negative cable' then disconnect
the Dositive dable, and wait lor th ree mrnutes'
z. 6i"J-"""a tt'" driver's airbag 2P connector {from the
cable reel 2P connector (see page 24_11)'
s. b]""onn""t,f'" SFS main harness 18P connector from
the SRS unit.
L di"lfi""i"on." between No lo terminal of the sRS
main harness 18P connector and ground and between
iie t'lo. t a terminat of the SRS main harn€ss 18P connec-
I tor and ground There should be 1 Mo or more'
I btheresistanceasso444g14 ._ ._
NOYES
-Faulty sRs unit; ,epltce the sRs unit (see page 2+761'
SRS UNIT
SRS MAIN HARNESS
18P CONNECTOR
IJ
ness,
6lort to sround in tho sRS main harness or the dummY
i""i"toi; "-ft""* fot "ont.ct bdtwo€n the dumTI Iesbt9r.and
li"r"J. n irt"t" is no contact. r6pl'co the sRs mtin h6i'
24-61
ott
Page 1817 of 2189

Contents
How to Use This Manual ICircuit Schematics (see Circuit Index)Fuse/Relaylnformation 6Ground-to-Componentslndex 6-6ComponentLocationPhotooraohs 201Conriector Views 202
Circuit Index
Accessory power socket 155Air conditionerAir delivery'96198 models 61'99-'00 models 61-2Blower controls'96198 models 60'99100 models 60-1Compressor controls 62Fans 63Anti-lock brake system (ABS) 44A/T gear position indicatorCVT 89All except CVT 89-1Automatic transmission controlsAll '96-'98 models except CVT and GX 39All '99100 models except CVT 39-8All GX models 39-8'96-' 98 CVT 39-4'99100 cw 39-12Back-up lightsCoupe and Sedan 110Hatchback l'10-1Brake lightsAll Coupes and'96-'98 Sedans 110-15'99-'00 Sedans 110-16Hatchback 110-17Brake system indicator light'96198 models 7'1'99100 models 71-1Ceiling light 114-3Charging system 22Condenser fan 63Console lights 114Cruise control 34Dash lights 114Daytime running lights 110- 13Engine coolant temperature gauge 81-1Fog lights 110-10Front parking lights 110-2Fuel gauge 81-1Fuse/relay boxUnder-dash 6Under-hood 6-4Underhood ABS 6-3Gauges 81Ground distribution 14Ground-to-Componentslndex 6-6Hazard warning lightsAll except '99100 Sedans 110-6'99100 Sedans 110-8Headlights 110-12Headlight switch 100Heater - See Air ConditionerHorn'96197 models 40'98 model 40-1'99100 models 40-2lgnition key reminder 73lgnition systemAll '96198 models except Dl685 20All '99100 models except D16Y5 with Mn 2O-2All D1685 engines 20-2'99-'00 D 16Y5 with M/T 20
lndicators 80Integrated control unit 70lnterlock systemAll except'96J98 CVT 138'96198CVT 138-1License plate lightsAll Coupes and '96-'98 Sedans I l0-3'99100 Sedans 1 10-4Hatchback 110-5Low fuel indicator light 74Moonrool'96197 models |22'98-'00 models 122-1Odometer 81Oil pressure indicator light 80-3Power distributionBattery to ignition switch, fuses, and relaysFuses to relays and components 10-2Power door locksAll models without keyless entry 130'96-'98 models with keyless entry 130-2'99100 models with keyless entry 130-12Power mirrorsWithout detogger 141With defogger '141-2
Power windows 120Programmed fuel injection system (PGNr-Fl)All '96-98 models except D1685 23All '99-'00 models except D16Y5with M/T and D1685 24All D1685 engines 25'99100 D16Y5 with M/T 23Radiator fan 63Rear window defogger'96-,98 models 64'99100 models 64-1Seat belt reminder 73Security system'96.'98 USA HX, LX, EX 133'96-'98 Canada EX, Si 133'99TOO USA HX, LX, EX, DX.V Si 133-4'99100 Canada EX, Si 133-4All CX and DX models 133-8Speedometer 81Starting systemA./T (All except Dl685) 21A"/r (D16Bs) 21-1Manualtransmission 21-2Slereo sound system 150Supplemental rastraint system (SRS) 47Tachometer 81TailliqhtsAllboupes and'96-'98 Sedans 110-3'99100 Sedans 1 10-4Hatchback 110-5Trunk light 114-3Turn signal lightsAll except'99100 Sedans 110-6'99-'00 Sedans 1 10-8Vehicle speed sensor (VSS) 33Wiper/washerFront 91Rear 92
10
Page 1818 of 2189

How To Use This Manual
The next few pages describe how this manual is organized. They also
explain what kind of information the manual contains, what that
informalion means, and how to use it to troubleshoot electrical problems.
Circuit schematics break the entire electrical system into individual
systems, like the Low Fuel lndicator Light on the nelit page.
Only electrical components that work together are shown together,
so you won't be distracted by unrelated wires.
Explanations of the abbreviations and svmbols used in the schematics
begin on page [Fl. You'll need to know what they mean before you can use
a schematic effectively.
Page 1819 of 2189

How To Use This Manual
Circuit Schematics
oa
Each schematic represents one circult. A
circuit's wires and components are arranged
to show current flow, from power at the top of
the page, to ground, at the bottom.
Shared Circuits
Other circuits may share power or ground
terminals or wiring with the circuit shown. A
wire that connects one circuit to another, for
example, is cut short and has an arrowhead
at the end of it pointing in the direction of
current flow. Nelit to the anowhead is the
name o{ the circuil or comoonent which
shares that wiring. To quickly check shared
wiring, check the operation of a component it
serves. lf that component works, you know
the shared wiring is OK.
Connectors
All in-line and fuse box connectors are
numbered (C725, C416, etc.).
Component connectors are not numbered
but are identiJied by the name of the
component. lf a componenl has more than
one connector, each connector is assigned
a letter (A, B, C, etc.). Below most connector
numbers and comDonent names are
PHOTO and VIEW numbers. The PHOTO
number refers to a Dhoto in the back of the
book that shows lhe conneclor's location on
the car. The VIEW number refers to an
illustration in the back of the book that
shows the connector face, wire colors,
connector cavity numbers, and other details.
The connector cavity numbering sequence
begins at the top left corner oJ the connector
as seen from either of the viewooints shown
on page ffl . Disregard any numbers
molded into the connector housino.
Wires
Wires are identilied by the abbreviated
names of their colors; the second color rs the
color of the stripe. Wires are also identified by
their location in a connector. The number '2"
next to the male and female wire terminals at
C416, for example, means those terminals
join in cavity 2 of connector C416.
Symbols
A complete description of schematic
symbols begins on page | 8
"HOT" label tells you whenthe ignition switch suppliespower to the fuse. \
Artowhead meanswire connects toanother circuit;
Arrow with note rErngother circuils conncct h€re.
it .a
llu":: ^,{ ii t See Power Distribution, .I t----t oaqe tO-3. IL*--:--------J2 Y C723 Junction connectorYEL I Pao'o'8 more bus bars in it;
I - " " to two or more wire
l,/
-t>?
See PowerDistribution,page 10-3.
UNDER.DASHFUSE/RELAYBOX
has one oleach connactgterminala.
it ooints in directionof current flow.
TheImletor
t_I
Cavity number; L ---
Jiili'iJi!--' -----> '
shoin on page S .
Maleterminal
L?*?l?,-
"'"'I
c725
vlEUt/ 75
Connector number;index begins onpage 203.
Number ot photoin back ol bookshowing componentlocation on cat.
Number ofconneclor viewin back of book
7
GBN/FEO
See Ground
Soe Indicators I ASSEMBLY
:-------J
LOW FUELINDICATOFLIGHT r-l
EI
A
"o'r"/PHOTO 52 <-
\
FUELTANKUNIT
Splice ---------) O rr
".* I Page 14'4'
IBroken wire means | --^ -
iar";J.'It,;,rJ;ii; -----i Bffi,Bili*l
elsewhere. I 0a0e tn-a
IBrK Icround --->lL c301: ptioro 21