pan HONDA CIVIC 1999 6.G Workshop Manual

Precautions/ Procedures
)General Precautions
r Carefully inspect any SRS part before you install it Do
not install any part that shows signs of being dropped
or improperly handled' such as dents, cracks or defor-
mation:
- Airbags- Cable reel
- SRS unit
-
Use only a digital multimeter to check the system lf
it's not a Honda multimeter, make sure its output ls
1O mA (0.01 A) or less when switched to the smallest
value in the ohmmeter range. A tester with a higher
output could damage the airbag circuit or cause acci-
dental deployment and possible injury'
I Do not install used SRS parts from another vehicle
When making SRS repairs, use only new pans'
) Except when performing electrical inspections'
always disconnect both the negative cable and posl-
tive cable from the battery, and wait at least three
minutes before beginning work
r Replacement of the combination light and wiper/
washer switches and cruise control switch can be
done without removing the steering wheel:
- Combinalion light and wiper/washer switch replace
ment, see section 23
- Cruise control sevresume switch replacement' see
section 23.
. Whenever the ignition switch is ON {ll), or has been
turned OFF for less than three minutes' be careful not
to bump the SRS unit; the airbag(s) could accidental-
ly deploy and cause damage or injury'
. Whenever the airbag{s) has(have) been activated'
replace the SRS unit.l,
2+7
Airbag Handling and Storage
Do not try to disassemble the airbag assembly. lt has no
serviceable parts Once an airbag has been operated
(deployed). it cannot be repaired or reused'
For temporary storage of the airbag assembly during ser-
vice. olease observe the following precauttons:
. store the .emoved airbag assemblv with the pad sur-
face uo The driver's (and front passenger's) airbag
connecto''s'-as {have) a built.in short contact (see
page 2a-l 1
: | ..r r-+r-a k imninncrlv slorcd lace down,-""dd.r6t dtatltt-,tl could propel the unit whh enough
force lo c.usa 3a.ix! intury
AIRBAG CONNECTORS(With built in shon contact)
. Store the removed airbag assembly on a secure flat
surface away from any high heat source {exceeding
212"FI1OO"CJ and free of any oil' grease, detergent or
water.
CAUTION: lmproper handling or storage can intern'lJy
damage the airbag assembly, making it inoperativo
lf you suspect the airbag assembly has been dam€cd'
inslall a new unit. and relsr lo the Deployment/DisPG'l
olocedules for disposing ol the damaged airbag

)Disconnecting the Airbag Connector(sl
'1. Disconnect the negative battery cable, and wait at
least three minutes.
2. Disconnect the airbag connector(sl.
Driver's Side:
. Remove the access panel from the steering wheel'
then disconnect the driver's airbag 2P connector and
cable reel 2P connector.
!@@ To prevent sccidental 8irbag deployment, turn th€ ignition switch oFF. disconncct th€ negative battery
ffi, "nd *"it thr"e minutes b€fore disconnocting any sRS conn'ctors'
. Before disconnecting the SRS main harness (A) from the SRS unit' disconnect both airbags (C' D)'
.Beforedisconnectingthecab|ereel2Pconnector(B),disconnectthedriver,sairbag2Pconnector(c).
F ont PasEanga/3 Side:
. Remove the glove box. then disconnect the front pas-
senger's airbag 2P connector and SRS main harness
2P connector.t
FRONT PASSENGER'SAIRBAG2P CONNECTOR
CABTT REEL2?CONNECTOR
AOCESS PANEL
a,
24-11

)
1J
From page 24-42
Check for an opgn in the cabl6 reel (cont'd):
5. Reconnect the battery positive cable, then roconnect the
negative cable.6. Erasethe DTC memory (see page 24 15i
7. Read the DTC (see page 24-13).
l. DTC 1-l or DTC 1-2 indicrt.d?
Opan or incraGad rcsbtanca in tha crbla raal; rapllca
Chcck lor .n oDcn in th. SBS mtin harne$i
1. Disconn€ct the battery negative cabl€, then disconnect
the positive cable, and wait tor three minutes
2, Disconnect the lront passgnger's airbag connoctor from
the SRS main harness (with front pssseng€r's airbag).
3. Disconnect the SRS main harn€ss 18P connector from
the SRS unit. Do not disconnect the special tool {2 0)
from the SRS main harness 2P connector.
4. Check resistance betlveon terminals No. 1 and No 13 ot
the SRS main harness 18P connector.
There should be approx. 2.0 - 3.0 O.
Poor contact rt tha SRS main harna*t 18P connactor;
chack tho clnnactot,. It th. conn.ctol b OK. tubttitut. a known-good SRS
unit. end rcchock..lf the problem is still prcsent, replace tho SRS main
harnoss.
Ooen or incr6asad r.si3tlnca in tha SRS mlin hatnaar;
lfr
24-43

Airbag
)Replacement
After a collision in which the airbags were deployed' the
airbag assemblies and the SRS unit must be replaced'
!!!@ Store a removed airbag with the pad sur'
iFup. rr trt" airbag is improperly stored face down'
accidental deployment could propel the unit with
enough force to cause serious iniury'
CAUTION:
. Always disconnsct lhe airbag conn€ctor(s) when the
harness is disconnected.
. Do not disassemble or tamper with the ailbag'
NOTE:
. Do not install used SRS parts from another vehicle'
When repairing, use only new SRS parts'
o Carefully inspect the airbag before you install it Do
not insiall an airbag that shows signs oI being
dropped or improperly handled, such as dents' cracks
or deformation.
1. Disconnect the battery negative cable' then discon-
nect the positive cable from the battery' and wait at
least three minutes
2. Disconnect the airbag connector(s):
Driver's Side:
. Remove the access panel from the steering wheel'
then disconnecl the 2P connector betlveen the driv-
er's airbag and cable reel
NOTE: When disconnected, the airbag connector ls
automaticallY shorted
ORIVER'SAIRBAG
DRIVEE'S AIRBAG2P CONNECTOR
oo
Front Passengel's Side:
. Disconnect the 2P connector between the front pas-
senger's airbag and SRS main harness'
NOTE: When disconnected, the airbag connector is
automaticallY shorted.FRONT PASSENGER'S
AIRBAG2P CONNECTOR
3. Bemove the airbag(s):
Driver's Side:
. Remove the two Torx bolts using a Torx T30 bit' then
remove the driver's airbag
(cont'd)
24-67
SRS MAIN HARNESS
Use a Torx T30 bitTORX BOLTS

)
5, Reconnect the airbag connector(s)'
Front Passengor's Side:
a Attach the airbag connector to the connector holder'
then reinstallthe glove box.
FRONT PASSENGER'S AIRBAG
oo
24-69
Driver's Side:
a Connect the driver's airbag 2P connector to the cable
reel 2P connector, then install the acc€ss panel on the
steering wheel
DRIVER'S AIRBAG2P CONNECTOR
6. Connect the battery positive cable, then connect the
negative cable.
7. After installing the
operatlon:
. Turn the ignition
tor light should
and then go off
a Make sure both horn buttons work
airbag, confirm Proper sYstem
switch ON (ll); the SRS indica-
come on for about six seconds

Airbag
Disposal
Before scrapping any airbags (including those in a wholevehicle to be scrapped), the airbags must be deployed. lfthe vehicle is still within the warranty period, before youdeploy the airbags, the Honda District Service Managermust give approval and/or special instructions. Onlv afterthe airbags have been deployed (as the result of vehiclecollision, for example), can they be scrapped.lf the airbags appear intact (not deployed). treat themwith extreme caution.
Follow this p.ocedure:
Deploying the Airbags: In.vehiclo
NOTE: lf an SRS vehicle is to be entirely scrapped, itsairbags should be deployed while still in the vehicle. Theairbags should not be considered as salvageable partsand should never be installed in another veh;cle.
!@ confirm thst oach airbag assembty issecurely mounted; otharwiso. sev€re personal iniurycould result lrom deployment.
1. Disconnect the baftery negative cable, then discon_nect the positive cable.
2. Confirm that the special tool is functioning properlyby following the check procedure on the tool labelor on page 24-'l'l .
Driver's Airbag:
3. Remove the access panel, then disconnect the 2pconnector between the driver,s airbag and the cablereet.
DRIVER'SAIRBAG2P CONNECTOR
24-70
BATTERY.U
Front Passenger's Airbag:
4. Remove the glove box, then disconnect the 2p con-nector between the lront passenger,s airbag andSRS main harness.FRONT PASSENGER'SAIREAG2P CONNECTOB
SRS MAIN HARNESS
Cut off the airbag connector, strip the ends of theairbag wires, and connect the deployment tool alli_gator clips to the airbag. place the deployment toolat least thirty feet (10 meters) away from the airbag.
a!
DRIVER'SAIRBAGFRONT PASSENGER'SAIRBAG
ALLIGACLIPS(Yellow)ALLIGATORCLIPS{Yellowl
At loastthiny toet(10 metorsl

Gable Reel
Replacement
!@@ store a .emove airbag assambly with thepad surtace up. lf the airbag is improperly stored face
down, accidental deploymont could propel the unit withenough force to cause sorious iniury.
CAUTION:
. Alwsys disconnect the airbag connoctor(s) when ih€harness is disconngcted.
. Do not disassemble or tamper with the airbag.
NOTE: Carefully inspect the airbag assembly beforeinstalling it. Do not install an airbag that shows signs ofbeing dropped or improperly handled. such as dents,cracks or deformation.
l.Disconnect the battery negative cable. then discon-nect the positive cable from the battery, and wait atleast three minutes.
Remove the access panel from the steering wheel,then disconnect the 2P connector between the driv-er's airbag and cable reel.
NOTE: When disconnected, the airbag connector isautomatically shorted.
DRIVER'SAIRBAG
)
24-72
or
TORX EOLTSUse a Torx T30 bit.
DRIVEB'S DASHBOARD LOWER COVER
4.
Make sure the wheels are aligned straight ahead.
Remove the driver's dashboard lower cover.
5. Remove the two Torx bolts from the steering wheel,and disconnect the horn connector. Then removethe driver's airbag.
\

16. Install the steering wheel nut, and connect the horn
connector to the steering wheel. Then install the
driver's airbag.
TORX SOLTS9.8 N m 11.0 kgf m, 7.2 lbtftlReplace.Use a Torx T30 bit.
STEERING WHEEL NUT50 N.m 15.0 kgf.m,36lblft)Replace.
DRIVEB'SAIRBAG
DRIVER'S2P CONNECTOBHORN CONNECTOB
I
17.Attach the cable reel 2P and 3P connector to the con-
nector holder. Then install the driver's dashboard
lower cover.
)UDRIVER'S DASHBOARD LOWER COVER
24-75
18. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector. and reinstall the accesspanel on the steering wheel.
19. Reconnect the battery positive cable, then the nega-
tive cable.
20. After installing the cable reel, confirm proper sys-
tem operation:
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
Go for a test drive, and make sure the cruise con
trol switches work.
a
a

SRS Unit
Replacement
CAUTION:
. Betore disconnoqting lny pErt of the SRS wire hal-ness, disconnect th9 airbag conn"ctorlsl.. During installltion or teplacemsnt. do not bump(impact w.cnch, hamm€r stc.l the area noar tho SRSunit.
NOTE:
o Do not damage the SRS unit terminals or connectors.. Do not disassemble the SRS unit; it has no service-able parts,
. Store the SRS unit in a clean, dry a.ea,. Do not use any SRS unit which has be€n subjected towater or shows signs of being dropped or improperlyhandled. such 8s dents, cracks or deformation.
1. Disconnect the bsttery negative cable. then discon-nect the positive cable from the battery, and wait atleast three minutes.
2. Disconnect the airbag connector{s}:
NOTE: When disconnected, the airbag connector isautomatically shorted,
Driver's Side:
. Remove the access panel from the steering wheel.then disconnect the 2P connector between the driv_er's airbag and cable reel (see page 24-11).
Front Passenge/s Side:. Disconnect the 2P connector between the tront oas_senger's airbag and SRS main harness (see page 24-11).
24-76
o\
3. Remove the right side cover from the SRS unit.
SRS UNTT
TOBXBOLTSUge a TorxT30 bit.
RIGHT SIOE
Remove the left side cover from the SRS unit, thendisconnect the SRS main harness lgp connectorfrom the SBS unit.
SRS UNIT
5. Remove the four Torx bolts from the SRS unit, thenpull out the SRS unit from the driver,s side,
COVER

6. Install the new SRS unit.
NOTE: Do not reuse a torx bolt that has red
threads. Replace the bolt with a new one.
)
7.
TORX BOLTS9.8 N.m l'1.0 kg{.m, 7.2 lbf.ft}Use a Torx T30 bit.
Connect the SRS main harness l8P connector to the
SRS uniu push it into posjtion until it clicks.
Install the SRS unit covers (ri9ht and left). Make
sure the covers snap together in the middle.
8.
TORX BOLTS9.8 N.m 11.0 kgf.m, 7.2 lbf.ft)U3e . Torx T30 bit.
SRS MAIN HARNESS
)(l
9.
10.
't2.
Reconnect the driver's aibag 2P connector to the
cable reel 2P connector, then reinstall the access
panel on the steering wheel.
Reconnect the tront passenger's airbag connector
to the SRS main harness.
Reconnect the battery positive cable, then the nega
tive cable.
After installing the SRS unit, confirm proper system
operation: Turn the ignition switch ON (ll); the SRS
indicator light should come on for about six seconds
and then go oif.
11.
24-77
.-