pan HONDA CIVIC 1999 6.G Workshop Manual

JRemoval
1. Remove the two screws from the instrument panel.
2. Remove the instrument panel.
CAUTION: Carefully remove the instrument panel without damaging the clips.
3. Tilt the steering wheel down with the tilt adjustment lever.
4. Spread a protective cloth over the steering column.
5. Remove the four mounting screws from the gauge assembly.
6. Pry the gauge assembly out, and disconnect all connectors from it
7- Take out the gauge assembly.
GAUGE ASSEMBLY
INSTRUMENT PANEL
23-135

Gauge Assembly
Disassembly (With Tachometerl
NOTE: Handle the terminals and Drinted circuit boards
carefully to avoid damaging them.
A/T GEAR POSITION INDICAMOUNNNG SCREWStx 2)
FUEL and ENGINE COOLANT TEMPEMTUREGAUGE MOUNTING SCREWS {x 6,TACHOMETEB MOUNTINGSCREWS lx 3l
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A/T GEAR POSITION INOICAPRINTED CIRCUIT BOARD
INDICATORPRINTED CIRCUIT BOARD
@ FUEL end ENGINE COOLANT TEMPERATURE (ECTI
PRINTEO CIRCUIT
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6\
ABSCRUISE or SHIFT-UP INDICATORPRINTED CIRCUTT EOARD
TACHOMETERSpecilication, page 23 129
METER PANEL
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GAUGE
23-134

JDisassembly {Without Tachometerl
NOTE: Handle the terminals and printed circuit boards
carefully to avoid damaging them.
SPEEDOMETER MOUNTINGSCREWS (x 4)
A/T GEAR POSITION INDICAMOUNTING SCREWS {x 2l
SRS INOICATORPRINTED CIRCUIT BOARD
ENGINE COOLANT TEMPERATURE {ECT}
GAUGE
ABS INDICATORPRINTED CIRCUIT BOARD
PRINTED CIRCUIT
METER PANEL
FUEL GAUGEMOUNTING SCREWS {x 3)ENGINE COOLANT TEMPERATUR€GAUGE MOUNTING SCREWS {x 3l
A/T GEAR POSITION INDICATOR
PRINTED CIRCUIT BOARD
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FUELTest,GAUGEpage 23-142
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BOARD
METER LENSMETER VISOR
23-139

Fuel Gauge
Gauge/Sending Unit Test
!@ Do not smoke while working on tho fuel
system. Keep open tlame away trom your wotk atea.
NOTE: Refer to page 23-133 for the fuel gauge system
circuit.
'1. Check the No. 25 (7.5 A) fuse in the under-dash fuse/
relay box before testing.
2. Remove the access panel from the floor.
ACCESS PANEL
Disconnect the 3P connector from the fuel gauge
sending unit.
Connect the voltmeter positive probe to the No. 2
terminal and the negative probe to the No. I termi-
nal, then turn the ignition switch ON (ll).
There should be between 5 and 8 V.
. lf the voltage is as specified, go to step 5.
. lf the voltage is not as specified. check for:- an open in the YEUBLK or BLK wire.- poor ground (G552).
Turn the ignition switch OFF.
Attach a jumper wire between the No. 1 and No. 2
terminals, then turn the ignition switch ON (ll).
)\
23-142
1.Check that the pointer of the fuel gauge starts mov-
ing toward the "F" mark.
CAUTION: Turn the ignition switch OFF before thepoinier reaches "F" on ihe gauge dial. Failure to do
so may damage the fuel gauge.
NOTE: The fuel gauge is a bobbin (cross-coil) type,
hence the fuel level is continuously indicated even
when the ignition switch is OFF, and the pointer
moves more slowly than that of a bimetaltype.
. lf the pointer of the fuel gauge does not move at
all, replace the gauge.
. lf the gauge is OK. inspect the fuel gauge send-
ing unit.
Remove the fuel gauge sending unit as shown.
Japan-produced
USA, Canada-produced

J
9. lMeasure the resistance between the No 1 and No. 2
terminals at E {EMPTY), 112 \HALF FULL) and F
(FULL) by moving the lloat.
USA, Canada-produced {Ceramic board type):
Too ot lhe workbench (Bottom of the fuel tank)
ll the resistance readings are beyond the range. replace
the fuel gauge sending unit
Float PositionE1t2F
Resistance (0)105 - 10829.5 - 35.53.5-5
Jaoan-Ploduced (Wire-wound typel:
Float PositionE1/2F
Resistance (O)105 - 11025.5 - 39.5
Low Fuel Indicator Light Test
NOTE: For the low fuel indicator circuit diagram, refer to
the gauge assembly circuit diagram (see page 23'2311.
1. Check the No. 25 (7 5 A) luse in the driver's under
dash fuse/relay box before testing
2. Park the vehicle on level ground.
3.
4.
Drain the luel into an approved container. Reinstall
the fueltank drain bolt with a new washer.
Add less than 4L (1 1 U.S Gal, 0.9 lmp Gal) of fuel,
and turn the ignition switch ON (ll). The low fuel
indicator light should come on within four minutes'
. lf the light comes on within four minutes, go to
step 8.
. lf the light does not come on within four min-
utes, go to step 5.
Remove the access panel lrom the Iloor'
Turn the ignition switch OFF, then disconnect the
fuel tank sending unit 3P connector.
Connect the fuel tank sending unit 3P terminals No'
1 and No. 3 with a jumPer wire
. lf the light comes on, replace the fuel gauge
sending unit (see Page 23 1421
. lf the light does not come on, check for:
- An open in the GRN/YEL wire between the
fuel gauge sending unit and the fuel gauge
- A blown bulb.- A poor ground (G552)
6.
1.
female terminals
8. Add 4L {1.1 U.S. Gal, 0 9 lmp Gal) of fuel The light
should go off within four minutes.
23-143

Taillights
Replacement (Except'99 - 00 Sedanl
NOTE:
. Inspect the gasket; replace it il it is distorted or stays
compressed.
. After installing the taillights, run water over them to
make sure they do not leak.
Outer Taillights ('96 - 00 models, except'99 - 00 Sedan):
1. Open the trunk lid/hatch.
2. Disconnect the 4P or 6P connector trom the outer
taillight.
3. Remove the four mounting nuts, then pull out the
outer taillight.
l-
Hatchback:
BRAKE/TAILLIGHT: 2115W
TURN SIGNAL LIGHT: 21 W
BACK-UP LIGHT: 21 W
4P or 6P CONNECTOR
BRAKE/TAILLIGHT: 2115W
TURN SIGNAL LIGHT: 21 W
BRAKEiTAILLIGHT: 2115 W
BACK-UP LIGHT: 21 W
Inner Taillights (Coupe'96 - 00 models/Sedan'96 - 98
models):
1. Open the trunk lid, then remove the access panel.
2. Disconnect the 4P connector from the inner taillight.
3. Remove the four [three] mounting nuts, then pull
out the inner taillight.
I l: Sedan
Coupei
INNER TAILLIGHT
Sedan:
INNER TAILLIGHT
4P CONNECTOB

Taillights
Replacement ('99 - 00 Sedanl
NOTE:
. Inspect the gasket; replace it if it is distorted or stays
compressed.
. After installing the taillights, run water over them to
make sure they do not leak.
Outer Taillights:
1. Open the trunk lid/hatch.
2. Disconnect the 4P and 2P connector trom the outer
taillight.
3. Remove the four mounting nuts, then pull out the
outer taillight.
TAILLIG}fi
4P CONNECTOR
BRAKE/TAILLIGHT: 2115W
TURN SIGNAL LIGHT: 21 W
r*i/et./
23-172
Inner Taillights:
'1. Open the trunk lid, then remove the access panel.
2. Disconnect the 3P and 2P connector from the inner
taillight.
3. Remove the three mounting nuts, then pull out the
inner taillight.
[ ]: Sedan
BRAKE/TAILLIGHT: 2r15 W
BACK.UP LIGHT: 21 W
3P CONNECTOR

Hazard Warning Switch Test
CAUTION: Be careful not to damage the hazard warn-
ing switch or the center outlet panel when prying the
switch out.
'96 - 98 models:
'1. Pry the hazard warning switch out of the center out-
let panel.
2. Disconnect the 'l0P connector from the hazard warn-
ing switch.
3. Check for continuity between the terminals in each
switch position according to the table
HAZARDWARNINGlOP CONNECTOR
q-
Check for continuity between the terminals in
switch position according to the table.
Terminal No,4 is not used.
Terminal
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12356I9l0
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ONo-ooo
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'99 - 00 models:
1. Remove the center panel lsee section 20).
2. Remove the two screws, then remove the switch
from the center Panel
scREwsHAZARDWARNINGswlTcH
CENTER PANEL
.

License Plate Lights
Replacement
'96 - 98 Sedan/Coupe:
L Remove the two screws from the license plate light,
and pull the light out pan ot the way.
2. Disconnect the 2P connector trom the light.
3. Take the lens off, then replace the bulb.
Hatchback/'gg - 00 Sedan:
1. Carefully pry the licence plate light out of the license
plate tnm.
2. Disconnect the 2P connector from the light.
2P CONNECTOR
2P CONNECTOR
23-176

Interior Lights
Circuit Diagram (With Spotlights)
SPOT.LGHTS
2
LT GRNlRED
t_:kr
(Wilh key ess enlry syslem)
t-t
-
, LTGRN/BLKKEYLESS RECEIVERCIBCUIT(ln the aLid o unil)
A
Y""I REARI DooF
t;:x::
| | 333i"
GBN L
A
Ttp;:'
Itsl";g;" I
I3331."..,J:
FFONTPASSENGERSDOORSWITCH
ictoseo : 'l
I Door openI Open :L Door closed _J
x I 3.4W :tiSA, Canada produced5W Japan produced*2 8w W lh moofroot5W Wlho!lmoonroof
23-144
UNDEB HOOD FUSEi RELAY BOX
LTGRN/RED
WHT/REDWHT/RED
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'F!
I
I8LU/8LK
I
I
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IBLUlBLK
A
Yiri'n
It3f.r'+m:r:r,lBLK
{
G601 G761 rHalchbac(G601 Coupe/Sedan
LTGRN/RED