Dash HONDA CIVIC 1999 6.G Owner's Guide

PCM Gircuit Diagram (A/T Gontrol System:'99 - 00 Models)
UNOEF DASIFL]SE/FELAY BOX
ta T06 T Dr.
INT€RLOCKCCNTFOLuN|l
ert*rll
I STARTEF
r-->lIl__ sL!
I
UISEF,DASHFISSIEL YmXr,Jo 25 (7 5A) GAUGE ISSEMBLY
Lr GRN -----l l"-- LTGRll
L eultru ----iF erk€Lu
14-44

Troubleshootin g Procedures
Chccking the Diagnostic Trouble Code IDTC)with an OBD ll Scan tool or Honda PGM Tester
when the PCM senses an abnormality in the input or output systems, the pl indicator light in the gauge assembly willblink. When the 16P Data Link Connector (DLC) (located under the dash on the driver,s side) is connected to the OBD llScan Tool or Honda PGM Tester as shown, the scan tool or tester will indicate the Diagnostic Trouble Code (DTC) whenthe ignition switch is turned ON{ll).
lf the El indicator light or the MIL has been reported on, or lf a driveability problem is suspected, follow this procedure:
1. Connect the OBD ll Scan Tool (conforming to SAE J19781 or Honda PGM Tester to rhe 16p DLC. (See the OBD ll ScanTool or Honda PGM Tester user's manual for specific instructions. lf you are using the Honda PGM Tester, make sure itis set to the SAE DTC type.)
2. Turn the ignition switch ON (lll, and observe the DTC on the screen,3, Record all fuel and emission DTCS, A/T DTCS, and freeze data.4 lf there is a fuel and emissions DTC, first checkthe fuel and emissions system as indicated bythe DTC (except for DTCP0700). DTC P0700 means there is one or more A,/T DTC, and no problems were detected in the fuel and emissions cir-cuit of the PCM.
5. Write down the radio station oresets.
6. Reset the memory with the PGM Tester or by removing the BACK UP fuse in the passenger's under-dash fuse/relay boxfor more than 10 seconds.
7. Drive the vehicle for several minutes at speeds over 30 mph (50 km/hr), and then recheck for DTCS. lf the A"/T DTCreturns, go to the Symptom-to Component Chart on pages 14-52 and 14-53 for'96 - 98 models, and pages 14-54 and14-55 for the'99 - 00 models, lf the DTC does not return, there was an intermittent problem within the circuit. Makesure all pins and terminals in the circuit are tight, and then go to step g.
8. Reset the radio preset stations, and set the clock.
OBD ll SCAN TOOL orHONDA PGM TESTER
DAYA LINK CONNECTOR {16P}
14-44

Chocking th€ Diagnostic Trouble Code (DTCI
with the Servico Check Conneqtor and Sp€cialTool
When the PCM senses an abnormality in the input or output systems, the @ indicator light in the gauge assembly will blink
When the Service Check Connector (locat€d under the dash on the passengsr side) is connected with the special tool as
shown, the E indicator light will blink the Diagnostic Trouble Code (DTC) when the ignition switch is turned ON (ll).
When the E indicator light has been reported on, connect the Service Check Connector with the special too'.
Then turn ON (ll) the ignition switch and obssrve the E indicator tight.
CONNECTOBSERVICE CHECKCONNECTOR I2PI07PAZ -0010100
Codes 1 through 9 are indicated by individual short blinks, Codes 10 and above are indicat€d by a sories of long and short
blinks. One long blink equals 1O short blinks. Add the long and short blinks together to determine th€ code. After deter-
mining the code, refer to the electrical system Symptom-to Component Chart on pages 1+52 and 1+53 for'96 - 98 mod-
els, and 14-54 and 14-55 for the '99 - 00 models.
S€r DTC 1
s.. DTC 2
Long blinkShort blink lfiYa tim.!,
S€c DTC 15
(cont'd)
GAUGE ASSEMBLY
Short blink loncel
14-49

Electrical Troubleshooting ('99 - 00 Models)
Troubleshooting Flowchart - Lock-up Control Solenoid Valve A
NOTE: Record all freeze data before vou troubleshoot.
Possible Cause
. Disconnocted lock-uD controlsolenoid valve A/B alsemblyconnector. Short or opon in lock-up conkolsolenoid valv6 A wire. Faulty lock-up control solenoidvalva A' Open in VB SOL wireFCM CONNECTORS
LGl IBRN/BLXI LG2 (BRN/BLK)
Wire side ot female terminals
LGl (BRN/BLKILG2 IBRN/8LK)
To page 1+81
a\
. OBD ll Scan Tool indic.t6 CodeP1753.. Self-diagnosis @ indicatorlight blink3 once.
Check lor a Short to Power:L Turn the ignition switch OFF.2. Disconnect the B (25P) and D(16P) connectors lrom thePCt\4.3. Turn the ignition switch ON (ll).4. Measure the voltage betweenthe Dl and 820 or 822 termi-nats.
Ropair short to powcr in the wirebstwoon tho Dl tolminal and thelock-up cor|lrol lolonoid valvo A.
Measu.e Lock-up Cont.ol Sole-noid V.lvo A R63btanc6:1. Turn the ignition switch OFF.2. Measure the resistancebetween the Dl and 820 or822 terminals.
ls the resistance 12 - 25 O?
Measure VB SOL Vohage:1. Turn the ignition switch ON (ll).2. Measure the voltage betweenthe D5 and 820 or 822 termi-nals.
Check for blown No. 15 17.5 Alfu3€ in the undordash fuse/rabybox. l{ th€ tusa ii OK, r.pair oponin the wira b€twoen th€ 05 torfti-nal and thc und€r{ash fuso/r€laybox.
Check to.loose tarminalfit in thePCM connecloa3. ll necessary,substilute a known-good PCMand rocheck.
B (25Pt ll D {16P1
B (2sPt ll D {16P1
I t25Pt D (16P1
l..
14-80

Electrical Troubleshooting ('99 - 00 Models)
Troubleshooting Flowchart - Lock-up Control Solenoid Valve B
NOTE| Record allfreeze data before you troubleshoot.
Possibla Cause
. Oisconnected lock-uD controlsolenoid velve A/B assemblyconnector. Short or open in lock-up controlsolenoid valv€ B wire. Faulty lock-up control solenoidvalve B' Open in VB SOL wirercM CONNECTORS
To page 14-83
' OBD ll Scan Tool indic.tes CodeP1758.. Self-diagnosis E indicatorlight blinks twice.
Chack for a Short to Power:1. Turn the ignition switch OFF.2. Disconnect the I (25P) and D(16P) connectors from thePCM.3. lurn the ignition switch ON (ll).4. Measure the voltage betweenthe D3 and 820 ot 822 tetmi-nals,
Repair short to power in the wirebetween the D3 terminal and thelock-up contlol solenoid valve B.
Measure Lock-up Control Sole-noid Vdlve I R8i3tance:1. Turn the ignition switch OFF.2, Measure the resistancebetween the D3 and 820 or822 terminals.
ls the resistance 12 - 25 O?
Measure VB SOL Voltago:1. Turn the ignition switch ON lll).2. Measure the voltage betweenthe D5 and 820 or 822 termi-nals.
Check for blown No. 15 {7.5 Alfus€ in the under-dash luse/releybox. It the fuse is OK, repair openin the wir6 between th6 DS terminal and the under-dash fuse/rebyoox,
ls there battery voltage?
Chock for loose te.minal fit in thePCM connectors. It necessary,substitute a known-good PCMend recheck.
B t2sP) ll D t15P)
Wire side ol female terminals
I {2sPt ll D (16Pt
B (25P1 D t16Pt
\
14-82

Troubleshooting Flowchart - Shift ControtSolenoid Valve B
NOTE: Record all freeze data before you troubleshoot.
Possiblg Cause
. Disconnectgd ihilt control
solenoid valve A/B conneciotr Short or oDen in shift conlrol
3olgnoid vrlve B wito. Faulty 3hift control solenoid
velve B. Op€n in VB SOL wirercM CONNECTORS
LGlIBRN/BLKI LG2IBRN/BLK)
Wire side of {emale terminals
LGi (BRi|/BLKILG2 IBRN/8LK)
To page 14-92
(cont'd)
14-91
. OBD ll Scan Tool indic.l6 Code
P0758.' Self-diagnosb El indicator light
blinks eighl tim6.
Check tor a Shortto Power:
1. Turn the ignition switch OFF
2. Disconnect the B (25P) and D(16P) connectors from the
PCM.3. Turn the ignition switch ON (lli.
4. Measure the voltage between
the D2 and 820 or 822 termi
nals,
Repaft 3hon to Powor in the wir€
b€tirvoon the D2 termin.l and the
3hift control solenoid valve B.
M€asure Shift Control SolenoidValve B R6isttnce:1. Turn the ignition switch OFF
2. Measure the resistance
between the D2 and 820 or
822 terminals.
ls the resistance 12 - 25 O?
Me.sure VB SOL Vohage:1. Turn the ignition switch ON (ll).
2. Measure the voltage betweenthe D5 and 820 or 822 termi'
nars.
Check lol blown No 15 {7.5 Al
fuse in the under-d.sh luae/rolav
box. ll the fuse is OK, repair open
in ihe wire between tho D5 ter-
minal and the under'dash fus€/relav box.
ls there battery voltage?
Check for loo3e terminal fit in the
PCM connectols. lf necossarY,
substitute a known_good PCM
and rocheck,
B (25Pt - I lD {16P)
B {25P1 D (t6Pl

Description
The Continuously Variable Transmission (CVT) is an electronically controlled automatic transmission with drive and driv
en Oullevs, and a steel belt. The CVT provides non stage speeds forward and one reverse. The entire unit is positioned in
line with the engine.
Transmission
Around the outside of the flywheel is a ring gear which meshes with the starter pinion when the engine is being staned.
The transmission has four parallel shafts: the input shaft, the drive pulley shaft. the driven pulley shaft, and the secondary
gear shaft. The input shaft is in line with the engine crankshaft. The drive pulley shaft and the driven pulley shaft consist of
movable and fixed face pulleys. Both pulleys are linked by the steel belt.
The input shaft includes the sun gear. The drive pulley shaft includes the forward clutch which mounts the carrier assem-
bly on the forward clutch drum. The carrier assembly includes the pinion gears which mesh with the sun gear and the ring
gear. The ring gear has a hub-mounted reverse brake disc.
The driven pulley shaft includes the start clutch and the secondary drive gear which is integral with the park gear' The sec-
ondary gear shaft is positioned between the secondary drive gear and the final driven gear. The secondary gear shaft
includes the secondary driven gear which serves to change the rotation direction. because the drive pulley shaft and the
driven oullev shaft rotate the same direction. When certain combinations of planetary gears in the transmission are
engaged by the clutches and the reverse brake, power is transmitted from the drive pulley shaft to the driven pulley shaft
to provide E, E, E, and El.
Electronic Control'96 - 98 Models:
The electronic control system consists of the Transmission Control Module (TCM), sensors, three linear solenoids, and a
inhibitor solenoid. Shifting is electronically controlled under all conditions'
The TCM is located below the dashboard, behind the kick panel on the driver's side.'99 - 00 Models:
The electronic control svstem consists of a Powertrain Control Module (PCM), sensors, three linear solenoids and an
inhibitor solenoid. Shifting is electronically controlled under all conditions. A Grade Logic Control System to control shift-
ing in E position while the vehicle is ascending or descending a slope.
The PCM is located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The lower valve body assembly includes the main valve body, the Pressure Low (PL) reguiator valve body, the shift valve
body, the start clutch control valve body, and the secondary valve body. They are positioned on the lower part of the
transmission housing.
The main valve body contains the Pressure High (PH) control valve, the lubrication valve, and the pitot regulator valve.
The secondary valve body contains the PH regulator valve, the clutch reducing valve, the start clutch valve accumulator,
and the shift inhibitor valve. The PL regulator valve body contains the PL regulator valve and the PH-PL control valve
which is ioined to the PH,PL control linear solenoid. The inhibitor solenoid valve is bolted on the PL regulator valve body.
The shift valve body contains the shift valve and the shift control valve. which is joined to the shift control linear solenoid.
The start clutch control valve body contains the start clutch control valve, which is joined to the start clutch control linear
solenoid. The linear solenoids and the inhibitor solenoid are controlled by the TCM or PCM. The manual valve body which
contains the manual valve and the reverse inhibitor valve, is bolted on the intermediate housing.
The ATF pump assembly is located on the transmission housing, and is linked with the input shaft by the sprockets and
the sprocket chain. The pulleys and the clutch receive fluid from their respective feed pipes, and the reverse brake receives
fluid from internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which linear solenoid the TCM or PCM will activate.
Activating the shift control linear solenoid changes the shift control valve pressure, causing the shift valve to move. This
pressurizes the drive pulley pressure to the drive pulley and the driven pulley pressure to the driven pulley and changes
their effective pulley ratio. Activating the start clutch control linear solenoid moves the start clutch control valve. The start
clutch control valve uncovers the port, providing pressure to the start clutch to engage it(cont'd)
14-195
,!

Electronic Control System ('96 - 98 Modelsl
The electronic control system consists of the Transmission control Module (TcM), sensors, three linear solenoids, and an
inhibitor solenoid. Shifting is electronically controlled under all conditions
The TCIM is located below the dashboard, behind the kick panel on the driver's side'
The TcN4 controls the transmission to reduce engine speed and retain the engine's cooling efficiency when the vehicle is
driven with Iull throttle acceleration
lf the vehicle is continuously driven at full throttle acceleration, the TCM regulates the pulley hydraulic pressure to
increase the pulley ratio, which, as the result. reduces the engine speed and retains the designed cooling efficiency After
the vehicle has been driven at a lower engine speed for a while, the TCM increases the pulley ratio to the original ratio.
For smooth starting in the E position, the TcM sends a signal to the EcM to cut off the rvc clutch {if the A!/c is on) and
increases the engine speed to 900 rpm when the transmission is shifted to the E position'
The start clutch functions to make smooth starting possible. To let the start clutch function properly. the TCM regulates
the start clutch hydraulic pressure based on the entine's negative pressure memorized in the E position'
:
:
z
z
z
S*ond.ry G..r Sh:ft
(cont'd)
14-203

Electronic Gontrol System ('99 - 00 Modelsl
The electronic controt system conststs of a Powertrain control Module (PCM). sensors, three linear solenoids and an
inhibitor solenoid. shifting is electronically controlled under all conditions A Grade Logic control system to control shift-
ing in E position while the vehicle is ascending or descending a slope'
fn"pCVirlocatedbelowthedashboard,underthekickpanelonthepassenger'sside'
The pCM controls the transmassion to reduce engine speed and retain the engine's cooling efficiency when the vehicle is
driven with full throftle acceleration
lf the vehicle is continuously driven at lull throttle acceleration, the PCM regulates the pulley hydraulic pressure to
increase the pulley ratio which. as the result, reduces the engine speed and retains the designed cooling efficiency After
the vehicle has been driven at a lower engine speed for a while, the PCM increases the pulley ratio to the original ratio'
i"i ".nl",rr starting in the E position, the PcM cuts off the ,Vc clutch (if the A/c is on) and increases the engine speed to
900 rpm when the transmission is shifted to the E position'
The start clutch functions to make smooth starting possible. To let the start clutch function properly, the PcM regulates
the start clutch hydraulic pressure based on the engine's negative pressure memorized in the E position'
FCM
s*o.d.ry G..t Sh.h
(cont'd)
14-205

B. DTCS will be indicated by the blinking of the E indicator light with the SCS service connector connected to the
Service Check Connector as shown. (The Service Check Connector (2P) is located under the dash on the passen
ger's side of the vehicle.) Turn the ignition switch ON (ll).
CONNECTOR07PAZ - 00101(x)
codes 1 through 9 are indicated by individual shon btinks. codes 10 and above are indicated by a series of long and short
b|inks.one|ongblinkequa|sloshortb|inks.Addthe|ongandshortb|inkstogethertodeterminethecode.Afterdeter
miningthecode,refertothee|ectrica|systemsymptom-to-componentchartonpagesl4-238and14.239forthe,96_98
models, and on pages 14-240 and 14'241 for the '99 - 00 models
Soc DTCI
Sor DTC2
Long blinkShort blinks |tive tim€sl
some pGM-Ft problems wi

atso make the E indicator light come on. After repairing the PGM-FI system, disconnect the
BACKUPfuse(7.5A)intheUnder.hoodfuse/re|ayboxformorethanl0secondstoresettheTcMorPcMmemory,then
recheck.
Scc DTCI5
(cont'd)
14-235
iii:j
,,,/
CONNECTOR {2PI
Shorl blink (oncc)