Tdc HONDA CIVIC 1999 6.G Service Manual

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.

lgnition System
Distributor Replacement
Removal:
1. Disconnect the connector from the distributor.
2. Disconnect the ignition wires from the distributor
ignition {Dl) cap.
3. Remove the mounting bolts from the distributor,
then remove the distributor from the cylinder head.
DISTRIBUTOR END CAMSHAFT END
MOUNTING BOLT18 N.m 11.8 kgtm, 13lbf.ltl
lnstallation:
NOTE: Before you install the distributor. bring the No. 1
piston to compression stroke TDC.
1. Coat a new O-ring with engine oil, then install it.
2. Slip the distributor into position
NOTE: The lug on the end of the distributor and its
mating grooves in the camshaft end are both offset
to eliminate the possibility of installing the distribu-
tor 180" out of time.
3. Installthe mounting bolts, and tighten them lightly.
23-106
4, Connect the ignition wires to the distributor ignition
(Dl) cap as shown.
rracfit'
No. 1CYLINDERMARK
No. 1CYLINDER
TEG:
5.
6.
7.
No. 2No. a
Connect the connector to the distributor.
Set the ignition timing (see previous page).
After setting the ignition timing, tighten the mount-
ing bolts.

lgnition System
Distributor Overhaul (cont'dl
TEC:
IGNITION CONTROLMODULE IICM'Input Test, page 23-1
DISTRIBUTOR IGNITION {DI} HOUSINGCheck for cracks and damage.
COVER
DISTRIBUTOR IGNITION IDI) ROTOB
CAP SEALCheck for damage.DISTRIBUTOR IGNITION {DII CAPCheck for cracks, wear,damage, and fouling.Clean or replace,
IGNITION COILTest, page 23-110
O-RINGReplace
\
I
@
TDC/CKP/CYP S€NSORTroubleshooting, section 1 1Do not disassemble.
WHT/BLU
23-104

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

----" A/T -----t
DRIVEN PULLEY , ^.,.
;iftTBilis'".f l5Ftr,.""_
co'rinienixnn '. Pase 23'2
SPEED SENSOR ; .'-\.SHIELD 'F--.1
TDC/CKP/CYPSENSORSHIELDPage 20
ll
r_:.-i
23-13
t1
23- l4
tl
PRIMARY SECONDARYHO2S HO2SSHIELD SHIELDPages 23-8, Pages 23-9,23-10. and 23-11. and
--- CW ----.
TRANSMISSION ;CONTROLMODULE(TCM) ,Page 39-5 :PHO|O 121vlEw 69r____1 ,
tt:
tt:L----J,
. D16Y8engine
SECONDARY .
HO2S :SHIELD ;Page 23-11
l. - -..1 ;
tt:(D16Y/i D15Y8)Page 39-1
l.--.1
1l
r:--iBFN/BLKARN/BLK
A4
6FN/BLK' EFN/BI
i i srco"oo"t :' I GEAR SHAFT
I I Or MAtN!'tAt I. II SPEED SENSOR '
CW. - D16Y8 -, engine: N SENSoR SHTELD ,
i !i?il3li*u,, i
CWSHIELD :Page39-4,
CRANK-SHAFTSPEEDFLUCTU-ATION(cKF)SENSORPage 23-2
tl
ll
;I;..
26
i xNocx' SENSOR, (KS)' SHIELD
, Fage zJ-5
: F--.1
:ll
iilr-:i
----:.--------:
c442(Terminals 18-20)
c10.1 PHofo 125\HOTO 21 VIEW 54vtEw 29
'----- cw ----'
DRIVE
BFN/BLK
PULLEY :SPEEDSENSORSHIELDPage 39-4 :
1.---{ :I t;
cl30Oermlnal8'l-10)
vtEw 52
14-',

PGM-FI (All '9$'00 Models except D16Y5 with M/T and D1685) (cont'd)
ltrl! lgnition TDC CKP CYP CKF \I output sensor sensor ssnsor sensorI signal inpt$ input input input I
! ncut dDcB (CKpPr tdveel tCxepl IL------- ------J
]L 'iffi
,Tf;=44ff=''fiffi;^.,"^-
Lqsry:ffi_ tt-i ffilJ
ilffi:*'"
N N
ffiP
;
:ffi-qg;"," -;ffi' ", -
-" " ^^, | | igBri/ |
' Pnoro,e te'0A2,
------,1-I---L",,,
| | (PcM or ECM) r-GtorL______ ___J pHoTooa, = ,*ZiZ1
,"
:l :l] :l
ffi
i----=*:?, *Sru,----- *fu-l!fl::'*'" I I
!
"' il;ffi6
ifttEtrh", L-J
24-2

PGM-FI (D1685) (cont'd)
I
t
I
I
I
!rurr
| "'f8;i
h.
I
(
IGNITIONCONTBOLMOOULE
0cM)
ct20
vtEw 29
DISTRIBUTORPHO|O 44
TDC/c|(P/CYP
Se3 GroundDistrilutbn,page 14-3.
Y
!
!
!
__.!, ",,0
I
I
:nlI
POWERTRAINCONTROLMODULE (PCM)
c9 A C30
I
IL------
it-{ {ti'o'i""'"
|
"i1lg,*
I ."" u.*o
| 3l"J:uel
lt
b;,.i,,
!' -,'il"i -*-*i -.?'ii - - - - - -ri**i -''!
I Sensor Saflsor S€nsor Sansor !I ground ground ground ground !
25-2

Connector Views (cont'd)
29. C120
- Gray- Top center of engine- Connects engine wire harness to distributor
assembly pigtail
All except '99-'00 016Y7/D16Y8:
l YEUGRN(lgnition input signal)
2 l\.4ale - LT BLUFemale - BLU(CKP sensor output)
3 Male - ORN/BLUFemale - GRN
[tDC sensor output)
4 l\.4ale - ORNFemale - YEL(CYP sensor output)
-= '96j98: All'99100: D1685
'99-'00 016Y7/D16Y8:
l YEUGRN(lgnition input signal)
2 Male - LT BLUFemale - BLU(CKP sensor output)
3 Male - ORN/BLUFemale - GRN
CIDC sensor output)
4 Male - ORNFemale - YEL
{CYP sensor output)
l\4ale - BLU/YELFemale - WHT(CKP sensor ground)
l\.4ale - WHT/BLUFCMAIE _ HtsL'(TDC sensor ground)
l\4ale - WHTFemale - BLK(CYP sensor ground)
Male - BLUFemale - . -*: BLU(Engine speed output)
BLK/YEL (lgnition input)
BLK/YEL (lgnition input)
WHT(CKP sensor ground)
Male - WHT/BLUFemale - RED
ffDC sensor ground)
BLK(CYP sensor ground)
10
202-8
30. c201
- Blue- Left side of engine compartment- Connects main wire harness to engine
compartment wire harness
l GRNA/EL(Turn signal and hazardwarning lights)
2 RED/BLK(Headlight switch)
3 REDAVHT(Headlight switch)
4 D16Y5:Male - GRN/BLKFemale -
Hatchbacki GRN/BLK
{Bear wipetwashe0
7
I
9b- 9/ mooets:lvlale - BLU/REDFemale BLK (Horns)'99-'00: Canada -
PNK (lndicators)
RED/BLU(Headlight switch)
BLU/RED (Fog lights)
GRN/RED
Cturn signal andhazard warning lights)
BED/GRN(Headlight switch)
RED/YEL(Headlight switch)
31. C359
- Orange- Right side ot engine compartment- Connects main wire harness to ABS modulator unit
10
l\4ale - REDAVHTFemale - GRNA/VHT(Power)
l\,4ale - BLKFemale - YEVBLK(FL-OUr)
Male - 8RNFemale BLIJ
{RR-OLrr)l\4ale BLUFemale - RED/BLK(FL-rN)
Male - PURFemale - RED&VHT(RR-rN)
6 Male - WHTFemale - YEUBLU(FR-OUr)
7 YEL (RL-OUr)
I Male - ORNFemale - RED/BLU(FR rN)
I Male GRNFemale - RED (RL-|N)
10 Male REDFemale - BLK,ryVHT(scol\,1)

\I
Connector C
- Blue- On engine wire harness
1 BLK/WHT (PO2SHTC)
2 WHT/GRN (ALTC)
3 al: RED/BLU (KS)
5 WHT/RED (ALTP)
6 12 WHT/BLK (EGR2)
7 GRNAVHT (SGl)
8 BLU (CKPP)
9 WHT (CKPM)
10 *3: BLU/BLK (VTM)
13 D1685: GRN/RED OF2)14 01685: BLU/RED (PF2)
16 WHT (PHO2S)
17 RED/GRN (MAP)
18 GRN/BLK (SG2)
1s YEURED (VCC1)
20 GRN (TDCP)
21 RED fiDcl\4)22 BLU/RED (CKFP)
23 BLU,ryVHT (VSS)
24
25 RED/yEL (lAT)
26 REDAVHT (ECT)
27 RED/BLK (TPS)
28 YEUBLU (VCC2)
29 YEL (CYPP)
30 BLK (CYPr,,t)
31 WHTiRED (CKFrVr)
cw D16Y8,816A2cw D1685Except D l6Y7
t
1sl't0234678
111213141516171819202122
23242526272A293031
Connector D
- Gray- On engine wire harness
D1685, '99100 except CW:
1 YEL (LCA)
2 GRN,ryVHT (SHB)
3 GRN/BLK (LCB)
5 .1 : BLIVYEL (VBSOL)
6 WHT (ATPR)
7 BLU/YEL {SHA)8 PNK (ATPD3)
*1= Except D1685
'99100 cw:
1 WHT/RED (VEL)
2 GRN/BLK (rNH SOL)
3 GRN/vEL (SHLS l\4)
4 BLUAVHT (SHLS P)
5 BLK^fEL (VBSOL)
6 WHT (ATPR)
7 BLKWHT (VEL SG)
8
9 YEL (ATP D4)
10 BLU (NC)
11 RED (Ntvl)
12 WHT (NMSG)
13 LT GRN (ATPNP)
14 8LU {ATP P2)
16 GRN (NCS G)
I
1O WHT (NDN)
11 RED/BLU (NDR)
12 GRN (NDR SG)
13 LT GRN/RED (ATP S)
14 GRN/BLK (DIND)
16 REDMHT (NDNSG)
IJ
14
6o10rr ll rz
13141516
202-29