v tec HONDA CIVIC 1999 6.G Service Manual

Component Locations
Index (cont'd)
D16Y8 enginc:
THROTTLE POSITION {TPISENSORTroubleshooting, page 1 1-132
ELECTRICAL LOADDETECTOR IELDI {USAI
INTAKE AIR TEMPERATUREIIATISENSORTroubleshooting, page 1 1,124
MANIFOLO ABSOLUTEPRESSURE {MAPI SENSORTroubleshooting, page 1 1-1 15
IDI.E{A/T)
IDI.E AIR CONTROL IIACI VALVElMtflTroubleshooting, page 1 1-194
Troubleshooting, page 1 1-179EVAPORATIVE EMISSIONIEVAPI PURGE CONTROLSOLENOIO VALVETroubleshooting, page 1 1 27 1. 283CRANKSHAFTPOSTTTON/TOP DEAD CENTER/CYLINDERPOStTtON
POWER STEERING PRESSURE(PSPI SWTTCH |USA)Troubleshooting, page 1 1-212{CKP/TI'C/CYPI SENSOR(Built into the distributor)Troubleshooting. page 1 1-172KNOCK SENSOR IKSITroubleshooting, page 11 170
CRANKSHAFT SPEEDFLUCTUANON ICKFI SENSORTroubleshooting, page 1 1,183
CONTROL {IACI VALVE
ENGINE COOLANTTEMPERATURE{ECTI SENSORTroubleshooting, page 11 128
Troubleshooting, page 11 198
PRIMARY HEATED OXYGEN SENSOR{PRIMARY HO2S} (SENSOR 1l {'96 - 98 modolslTroubleshooting, page 1 1-139
'9!t - 00 modols:'96 - 98 modols:
THREE WAY CATALYNCCONVERTER ITWCITroubl6shooting, page 1 1-252
THREE WAY CATALYNCCONVERTER ITWCITroubleshooting. page 1 1-252
SECONDARY HEATED OXYGENSENSOn(SECONDARY HO2SI (SENSOR 2ITroubleshooting, page 1 1-153
SECONDARY HEATED OXYGENSENSOBISECONDARY HO2S} ISENSOR 2ITroubloshooting, page 1 1-155
PRIMARY HEATEO OXYGEN SENSORIPRIMARY HO2SI ISENSOR 1ITroubleshooting, page 1 1-141
11-4

D16Y7 engine:
ELECTRICAL LOAO
DETECTOR (ELD) IUSA}Troubleshooting, Page 11'179
THROTTLE POSITION ITPISENSOR
MANIFOLD ABSOLUTEPRESSURE (MAPI SENSORTroubleshooting, Page 1 1-1 15r1-132
CRANKSHAFTPOSTTTON/TOP DEAD CENTER/
CYLINDERPOSITION
POWER STEERll\lG PRESSURE
{PSP' SWTTCH {USA)Troubleshooting, Page 11 212
IDLE AIR CONTROL (IAC) VALVE
Troubleshooting, page 1 1-198
Troubleshooting,
VEHICLE SPEED SENSOR (VSSI
Troubleshooting, Page 1 1-176
INTAKE AIR TEMPERATURE
IIATI SENSORTroubleshooting, page 11 124
l
/i
CRANKSHAFT SPEED
{CKP/TDC/CYPI SENSOR(Built into the distributorlTroubleshooting, Page 't 1-172
FLUCTUATION ICKFI SENSORTroubleshooting, Page 1 1-183
PRIMARY HEATED OXYGEN
SENSOR (PRIMARV HO2S)
{SENSOR 1lTroubleshooting, page 1 1'139
ENGINE COOLANTTEMPERATURE(ECTI SENSORTroubleshooting, page 11 128
EVAPOBATIVE EMISSION(EVAPI PURGE CONTROLSOLENOID VALVE
THNEE WAY CATALYTICCONVERTER ITWCITroubleshooting, page 1 1-252
Troubf eshooting, page 1 1 27 1, 283
SECONDARY HEATED OXYGENSENSOR (SECONDARY HO2S)(SENSOR 2lTroubleshooting, Page 1 1-1 53
(cont'd)
,l .ltr| | -r,

Component Locations
Index (cont'dl
Bl6A2 engine:
INTAKE AIR TEMPERATURE{IAT} SENSORTroubleshooting, page 1'1-125
MANIFOLO AESOLUTEPRESSURE IMAPI SENSORTroubleshooting. page 11-1 19IOLE AIR CONTROL {IAC) VALVETroubleshooting, page 1 1,196
ELECTRICAL LOADDETECTOR IELDI (USA)
Troubleshooting, page 1 1-180
THROTTLE POSITION ITPISENSORTroubleshooting, page 11-134
CRANKSHAfiPOStTtON/TOP DEAD CENTER/CYLINDERPOStTtON{CKP/TDC/CYPI SENSOR(Bualt into the distributor)Troubleshooting,page 11-174
POWER STEERING PRESSURE{PSPI SWTTCH (USA)
Troubleshooting, page 1 1-214
VEHICLE SPEED SENSOR {VSS}Troubleshooting, page 1 1-177
ENGINE
CRANKSHAFT SPEEDFLUCTUATION (CKFI SENSORTroubleshooting, page 11- t85TEMPERATUREIECTI SENSORTroubleshooting, page I 1-128
THREE WAY CATALYTICCONVERTER ITWC)Troubleshooting, page 1 1,252
S€CONOARY HEATED OXYGENsf rlsoR
sfCoNDARY HO2SI {SENSOR 2): ?shootrng, page 11 155
-6
PRIMARY HEATED OXYGEN SENSORIPRIMARY HO2S) ISENSOR 1ITroubleshooting, page 1 1-141
11

System Description
Electrical Connections ('99 - 00 Models except Dl6Y5 engine with M/Tl
(cont'd)
T:I
1
0
EVAP PURGE CONTROLSoLENOtOVAIVEc26 ECTECTSENSOR
D
EVAP COI{TROL CANISIE R
IATSENSOR
ta-t
c25 tAT
HO2S(sENSoFt
EVAP BYPASS SOI.ENOID VALVE
cl Po2s{tc"Eso! 87
)wEGF coNTRoL solENoro vaLvE'"c16PHO2S
vlsBr2VTEC SOLEr{O|D VATVE
H02SiSENSOR 2),wA23 SHO2S
VTECPFESSUFESWITCH
sEt{soR
-t,.1 f
I
BRAKE SWITCH
c7 sG1
SENSOB(Buln l oF
@E
lfil
*_r
/V | GAUGE
* lassEMBLIIl-
SPEEOSENSOR
tr
D5VBSOLo4tND A14
N DTI
NC DTOSPEEDSENSOR
LS+ Bl7UNEAR SOLENOID VALVET'I AT?04LS- a3
LOCIPr. l03alP03LCA 01P CONTBOISOIENOiDVALVE BLCB 03IOI{IROL SOLENOID VAIV€ A
SHIFI COTITROL SOLENOID VALVE BSHE D2
POStTtON
t----
I
To IIIT!FLOCK CONTROL UNIT
--t
L
l-
I
I
11-40
-.._.._.._.._l
,'-J

System Description
Electrical Gonnections ('99 - 00 Models except Dl6yS engine with M/T)(cont'd)
cad__J
neozvef- -l
q30
1""
h/wFDlt+l-lvss
EVAP CONTROLCANISTEF VENTSHUI VALVE
l,,"
I
Fl
TI
| "u,LB|.X'--Jf-ll
PsP swrcH'
VTECsoLEt{otoVALVE
cliaBLTC.YEL ----J----]
neo,"yrr.'--{l- ---5 |EVAP PUBGECONTROLSOLENOIDVALVE
clat
11-44

c130
I10
l112131,4t5ta11t8t9
ct3r
1lz3lt/X61789to
cr34 tEcM/PCM-C)cr35 lPCM-Dr:cr35lPcl|.D,€
ca32
lr 2 3.1
IiGTNiBN Ill
l5l-wxr,nol]ll:a BLX vHI I
NOTE; . Different wires with the same color have been given a number suffix to distinguish them (for example, YEUBLK1
and YEUBLK, are not the samel.
O: Related to Fuel and Emissions Svstem.- Connector with male terminals (double outline): View from terminal side
- Connector with female terminals (single outline): View from wire side
lrl2l
lll* -_-l
tn Bs I
c1a
lr 2l
f.fil
,bl onrrwlrl.lftlBLrwHri-Flirx,lvHJ l]-l
c,|52 tEcM/PCM-Al
\-a
't/3l-1.51
/tgto 'lt12l3
2at6IE e t|0111'12ItItIt[l
11-79

Troubleshooting
Troubleshooting Procedures
How To Begin Troubleshooting
When the Malfunction Indicator Lamp (MlL) has been reported on, or there is a driveability problem, use the appropr'-
ate orocedure below to diagnose and repair the problem'
A. When the MIL has come on:
,1. connect the Honda PGM Tester or an oBD ll scan tool to the 16P Data Link connector (DLC) located near the left
kick panel.
2. Turn the ignition switch ON (ll)
3. Check the DTC and note it. Also check and note
the freeze trame data
Refer to the Diagnostic Trouble Code Chart and
begin troubleshooting.
NOTE:
.SeetheoBD||scantoolorHondaPGMTesteruser,smanua|sforspecificoperatinginstructions..
.Thescantoo|oltestercanreadtheDiagnosticTroub|ecodes(DTc},freezeframedata,currentdata,andother
Engine Control Module (ECM)/Powertrain Control Module (PCM) data'
oFreezeframedataindicatestheengineconditionswhenthefirstma|function,misfireorfue|trimma|function
was detected. lt can be useful information when troubleshooting'
B. When the MIL has not come on , out there is a d riveability problem, refer to the Symptom Chart on page 1 1-84'
c.DTcswi|lbeindicatedbytheb|inkingoftheMa|function|ndicatorLamp(M|L)withthescsserviceconnectorcon.
nected.
Connect the SCS service connector to Service Check Connector as shown (The 2P Service Check Connector is
|ocatedunderthedashonthepassenger,ssideofthevehic|e')TurntheignitionswitchoN{||)'
OBO ll SCAN TOOL olHONOA PGM TESTER
SERVICE CHECKCONNECTOR I2P)
scs sERvlcE(cont'd)
MALFUNCTIONINDICATORLAMP
DATA LINK CONNECTOR Il6PI
07PAZ - (x)l0100
11-81

Troubleshooting
Troubleshooting Procedures (cont,dl
ECM/PCM Data
By connecting the OBD ll scan tool or the Honda pGM Tester to the l6p data link connector (DLC), various data can beretrieved from the EcM/PcM. The items Iisted in the table below conform to the sAE recommended practice.The Honda PGM Tester also reads data beyond that recommended bv SAE.understanding this data wil help to find the causes of intermittent fairures or engine probrems,
NOTE:
' The "operating values" given below are approximate values and may be different depending on the environment andthe individual vehicle.. Unless noted otherwise, "at idle speed,, means idling with the engine completely warmed up, Ay'T in position @ or E],M/T in neutral, and the Ay'C and all accessories turned off.
(
DataDescriptionOperating ValueFreeze Data
Diagnostic
Trouble Code(DTC)
lf the ECM /PCM detects a problem, it will store it as acode consisting of one letter and four numbers.Depending on the problem, an SAE-defined code (poxxx)or a Honda-defined code (Plxxx) will be outDut to therester.
lf no problem is detected,
there is no output.
YES
Engine SpeedThe ECM/PCM computes engine speed from the signalssent from the Crankshaft Position sensor.This data is used for determining the time and amount offuel injection,
Nearly the same as
tachometer indication.YES
Vehicle SpeedThe ECM/PCM converts pulse signals from the VehicleSpeed Sensor (VSS) into speed data.Nearly the same as
speedometer indicationYES
Manifold
Absolute
Pressure {MAP)
The absolute pressure caused in the intake manifold bvengine load and speed.With engine stopped:
Nearly the same as atmo-
spheflc pressure
At idle speed:
24 - 31 kPa (180 - 280
mmHg, 7.1 - 11.0 inHg)
YES
Engine Coolant
Temperature
(ECT)
The ECT sensor converts coolant temperature into volt_age and signals the ECM/PCM. The sensor is a thermistorwhose internal resistance changes with coolant temDera_ture. The ECM/PCM uses the voltage signals from theECT sensor to determine the amount of iniected fuel.
With cold engine:
Same as ambient temper,
ature and IAT
With engine warmed up:
176 - 194.F (80 - 90.C)
YES
Heated Oxygen
Sensor {HO2S)(Primary,
Sensor 1)(Secondary
Sensor 2)
The Heated Oxygen Sensor detects the oxygen contentin the exhaust gas and sends voltage signals to theECI\4/PCM. Based on these signats, the ECM/pCM con_trols the airlfuel ratio. When the oxygen content is high(that is, when the ratio is leaner than the stoichiometricratio), the voltage signal is lower.When the oxygen content is low (that is, when the ratiois richer than the stoichiometric ratio), the voltage signalis higher.
0.0 - 1.25 V
At idle speed:
about 0.1 - 0.9 V
NO(Sensor 1)
1 1-86

Troubleshooting
E n gine/P_o,weft ra in Control Module Term inal Arra n gement('96 - 98 Models, '99 - 00 Dl6yS engine with M/T)
-
ECM/PCM CONNECTOR A I32PI
1INJ62INJ3INJ21
INJl567I
LG110PGll1
IGPl12
ACV
131115
PCS
16
FLR17acc18MIL19ALTC20
tcM22PG221IGP2272A25
VSV30
SLU
ECM/PCM CONNECTOR A (32P)
'2: A./T (D16Y7, 016Y8 engine)13: CvT (D16Y5 enoin€)',4: A/T and D16y7 engine*5: Except A/T and D16Y7 €nsine'6r A/T (D16Y8 ensine)'7 Cw 1D16Y5 eng,nel and D16y8 ensrne'"'3:Bi..I?'Jt;".'e'.!ti.?i?l'""."T8"_";btfr
"fl
1-88
Wire side of female terminals
NOTE:Standard battery voltage12ts
'10i i,4/T (D16V5 engine)r11 Ex.ept M/l (D16V5 enqinelr12: 016Y5, D16YB enqine
r15:'97 016Y7 engine lcoupe: KL modet, sedan: KL (LXl modet),'98 D16Y7 engine
1
1
Sign.l
YELlNJ4 (No.4 FUEL INJECIOB)D ves No 4 ruel injector.Wilh engine runninq: ddly coniroted2BLUlNJ3 lNo. 3 FUEL TNJECTOBJDrives No. 3 lue Inteclor.38EDINJ2 (NO, 2 FUEI INJECTON)Drives No. 2 iuel njector.88NlNJl (No. 1 FUEL INJECTOB)Dives No. 1 ruelinjector.
5SO2SIITC (SECONDAFY HEATEDOXYGEN SENSOF HEATEF CONTFOL)
Orives secondary heated oxyqen sensorWith ignilion switch ON (lll: batery vo lageWith f!llywarmed up engine runninq:dLtv controled
6BLXAVHTPO2SHTC (PRIMAFY HEATEOOXYGEN SENSOR HEATERCONTROL)
Drives prihary healed oxygen sensorWith ignition switch ON ltt):baneryvottasewlhrdllywdrmedupcngne,Lnnrrq dury,orl.otred
FED{ESOL (EGF CONTRO!SOIENOIO VALVE)Drives EGF conlrolsoleno d vatve.Wilh EGR operating during drving wiih fu|y warmedup engrne: duty controttedWilh EGF nol opefating:O VE.EGRWith EGF operating du.ing driv og wilh iuty warmedup en9ine: dutycont.olted.With EGR not ooeralino; o V8*r/GFN/YELWS (VTEC SOLENOTD VALVE)Drives VTEC solenoid va veWilh eng ne at ow engine speed:O VWirh engine at h gh enqine speedr banery vohaae9BflN/BLKLG1 (LOGIC GROUND)Gro!nd lorthe €CM/PCM conlrotc rcuit.Lesslhan 1.0 V at a ttimest0ALKPG1 IPOWEF GFOUND)Ground ior rhe ECM/PCM power.tcuf.11YEVBLKIGPT iPOWEF SOUFCE)Power source forthe Ec[,l/PcM conlroWilh ignition swirch ON (tt): battery voltageWith gntron switch OFF: 0 VBLVBLUIACV (IDLE AIN CONTROL VALVE)Wilh engine r!nn ng: dlty contro ed13,.o8NIACV N lIDLE AI8 CONTFOLVALVE NEGATIVE SIOE)Drivesthe IAC valve {negalive side).
BLVBLUIACV P (IDLE AI8 CQNTROLVALVE POSITIVE SIDE)Orives IAC vaive (posilive side).
FEO/YELPCS (EVAP PURGE CONTFOTSOIENOIOVALVE)Drives EVAP pu.ge controtsolenoid vatve.Wilh engioe running, engin€ cootani betow 154,F'68'Cr bancry vohaSe w'ln ens nc runn,.o. eng,rc
GRN/YELFL8 (FUEL PU[4P FELAY)Orives fuelpump relay.0 V {or two secor os ahe' tJ n ng 'onir or \wnch ON ,,,,,
I7BLI(REOACC (A,/C CLUTCH RELAY)Drives A/C clutch relay.Wirh compressor ONr0 VWilh compressof OFF:banery votrage18GFN/ONNMIL (I\,lALFUNCTION INDICATOFWith MIL lLrned ON: 0 VWith illl turned OFF: banery volaqe19',AITC {AITERNAIOR CONIROL)se.ds ahernator controt signat.Wirh fully warmed.up engine ru.ntng: battery votlas€During drivins wnh smatl eteclricat toad: O V
20YEVGRNICM (IGNI'TION CONTROLMOOU!E)with ignltlon swilch ON (tl):b6n€ry vohageWilh ensine runnins: aboul t0 V (depending on
22BRN/BLKLG2 (LOGIC GAOUND)Ground for the ECM,/PCM conrrot ci'cu LLess than 1.0 V at a tt mes23BLKPG2 iPOWEA GROUND)Gro!nd lor the ECM/PCM power circuir.24YEUBLKlGP2 (POW€R SOUSCE)Power sou.ce lor the ECM/PCl, conrrolWnh ignilion swilch ON {it):battery vohageWilh ignilion switch OFF:0 V25*6WHT/FEDVSEF IREFEfl ENCE VOLTAGE)Provrdes reference voIaOe to TCM.With ignition switch ON (tt):abour 5 VWth gnition swltch OFF: O V21'1GFNFANC {RAOIATOR FANCONTFOL)Drives radialof fan ielay.With radialor fan f!nn nqr O VWilh radiato.tan stopped: batteryBL!2WBS (EVAP BYPASSSOLENOIO VALVE]Orives EVAP bypass sotenotd va !e.With ignirion swrrch ON (tt):barery vo rase
LT GRNA/VHTVSV (EVAP CONTFOTCANISTEFVENT SHUT VAIVE)Drives EVAP conlfot canisrer venl shulwnh ignirion sw'tch ON lr|l barery volaqe
WHT/NEDSLU (INTEFLOCK CONTFOLUNIT)Detects intenock conlrotLn t signalWhh ignition switch ON (tt)and brake pedadepf essed: battery vollage

PCM CONNECTOR B {25P)
Wire side of {emale terminals
CONNECTOR B (25P)',
*1i USA model*2: A/T (D16Y7, Dl6Yg engine)*3: CVT (D16Y5 engine)*4: M and Dl6Y7 engane*5: Except A.rT and 016Y7 engine*6: A,/T (D16Y8 engine)*7r CVT (D16Y5 engine) and D16Y8 engine*8: '96 D16Y8 engine (coupe),'97 D16Y8
models, sedan: KL model),'98 Dt6Y5
engine,'99 00 Dl6Y5 1M/Ti engine
*9: D16Y5 engine*10: M/T (D16Y5 engine)*11: Except M/T {D16YS engine}*12i D16Y5, D16Y8 engine* 13: D16Y8 engine*14: D16Y7 engine*15: '97 Dl6YTengine (coupe: KL model, sedan: KL (LX) model)''98D16Y7 engine (cont,d)engine (coupe: allengine,'98 D16Y8
FCMNOTE: Standard battery voltage is 12 v'
erminalTnumoer
Wirecotol
TerminalnameDescriptionSignal
1LS_ (LINEAR SOLENOID
VALVE - SIDE)
Ground for linear solenoid valveWii-ignnion switctr oN {ll}: pulses
2REDLS+ (LINEAR SOLENOIDVALVE + SIDE)
-Drii6l linear solenoid valveWith ignilion switch uN (lll: pulses
3BLU/YEL
SHA {SHIFT CONTROLSOLENOID VALVE A)
-Drives shift control solenoid valve AWith engine running in 2nd,3rd gears:
battery voltageWith engine running in 1st,4th gears:
about 0 V
4GRN/BLKLC B (LOCK'UP CONTROL
SOLENOID VALVE B}Drives lock up control solenoid
valve B.
With lock-up ONI battery voltage
With lock-up OFF:0 v
5YELLC A (LOCK.UP CONTROLSOLENOID VALVE A)Drives lock up controlsolenoidWith lock-uP ON: baftery voltage
With lock-up OFFi 0 V
8PNKATPD3 (NT GEAR POSI.
TION SWITCHi
Detects Py'T gear Position switch
signal.
In [D31 position: 0 V
ln ;y other position: battery voltage
1lGRN^lr'HT
SHB (SHIFT CONTROLSOLENOID VALVE B)DnGs shift conttol solenoid valve BWith engine running in 1st,2nd: battery
vo|taqeWith;ngine running in 3rd,4th: about 0 V
12WHT/REDSLU (INTERLOCK CON
TBOL UNIT)
-DlivEilite'lock control,rnit.With ignition switch ON (ll) and brake
pedal depressed: 0 V
13GRN/BLK
D4 IND (D4 INDICATORLIGHT)
Drives D4 indicator light.With Pll indicator lrght turneo urr: oarterv
voltaoeWith ld indicator light turned OFF: 0 v
14WHTNMSG {MAINSHAFTSPEED SENSOR GROUND)
GZiiI'for mainshaft speed sensol
With engine running: Pulses
In E position: 0VIn any other position: battery voltage
REDNM {MAINSHAFT SPEED
SENSOR)
Detects mainshaft speed sensor
srgnal.
ATPR {M GEAR POSI
TION SWITCH)
Detects M gear Position switch
signal
't1BLUATP2 {A/T GEAR POSITION SWITCH)
Detects A/T gear Position switch
signal.
In E position: 0VIn any other position: battery voltage
22GRNNCSG (COUNTERSHAFT
SPEED SENSOR GROUND)Ground for countershaft speed
sensor.
23BLUNC (COUNTERSHAFT
SPEED SENSOR)
Detects countershaft speed sensor
signal.
Vvith ignition switch ON (ll), and front
wheels rotating: Pulses
24YELATPD4 {M GEAF POSI-
TION SWITCH)
Detects M gear Position switch
signal.
ln E position:0 VIn any other position: 5 V
25LT GRNATPNP (A"/T GEAR POSITION SWITCH)
Detects A/T gear Position switch
srgnal,
In E orE position:0 V
In any other position: battery voltage
!a
11-89