c 131 HONDA CIVIC 1999 6.G Repair Manual

Gonnector ldentification and Wire Harness Routing
Engine Wire Harness {D16Y7 engine}: '96 model
Conneclor or
Terminal
Number ot
CavhiesLocationConnects toNotes
c101
c102
c 103
c104
c104
c105
c'r06
c107
c 108
c 109
c110
c111
c112
c l13
c't14
LttS
cl16
cl17
c118
cl19
c120
c121
c123
c124
c124
c125
c126
c't27
c12a
c129
c130
c131
c132
c133
c134
c135
10
1
4
5
'14
14
10
1
,,
2
2
1
22
31
16
No. 1 fuel injector INo. 2 fuel injector
No. 3 fuel injector INo,4 fuel injector
IAC valve l
Throttle position (TP)sensor IManifold absolute pressure (MAP) sensorIntake ai. temperature (lAT) sensor ]Power steering pressure (PSP) switch I USAEVAP purge control solenoid valve IJunction connector
Junction connector IVehicle speed sensor (VSS) |Countershaft speed sensor AlTEngine coolant temperature (ECT) I
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alternator
Alternator
switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature lECT) sensor
Primary H02S (sensor 1)
Back-up light switch
Lock-up control solenoid valve
Secondary HO2S (sensor 2)
Mainshaft speed sensor
Linear solenoid valve
Shift control solenoid valve
Staner solenoid
Junction Connector
Main wire harness {C446)ECM/PCM
PCM
ECM/PCM
ECM/PCM
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
USA
Canada
M/T
AtJ
Afi
T101
T102
Left side of engine compartment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Middle of engineEngine ground, via engine wire harness
23-20

Connector ldentification and Wire Harness Routing
Engine Wire Harness {Dt6Y7 enginel: '97 - 9g models
Connectot or
Terminal
Number of
CsvitiesLocationConnects toNotes
c 101
c102
c103
c104
c104
c105
c106
c107
c 108
c109
cl10
clll
c112
cl13
cl14
c115
c1 l6
c117
c118
cl 19
cl20
c121
c122
c123
cl24
c124
c125
c126
c127
c128
c129
c 130
c 131
c132
c134
c135
cl41
10
1
2
10
I
2
2'>
4
t
20
3r
2
No. l fuel injector
No.2 fuel injector
No. 3 fuel injector INo. 4 fuel injector
IAC valve ]Throttle position (TP) sensor IManifold absolute pressure (MAP) sensorIntake air temperature (lAT) sensor ]Power steering pressure (PSp) switch I USAEVAP purge control solenoid valve
Junction connector IJunction connector IVehicle speed sensor (VSS)
Countershaft speed sensor I enEngine coolant temperature (ECTI
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alte|'nator
Alternator
switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature (ECT) sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valve
Secondary H02S (sensor 2)
Mainshaft speed sensor
Linear solenoid valve
Shift control solenoid valve
Staner solenoid
Junction connector
Main wire harness (C446)
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Left side of engine compartment
Middle of engine
USA
Canada
Mtr
AIT
ECM/PCM
PcM I ArrECM/PCM
ECM/PCM
Main wire harness {C305) | AftEVAP control canister vent shut valve
T 101
r102
Left side of engine compartment
Right side of engine companment
Alternator
Under-hood fuse/relay box
G 101Middle of engineEngine ground, via engine wire harness
23-22

Connector ldentification and WireHarness Routing
Engine Wire Harness (D15Y? engine): ,99 - OO models
c101
c102
cl03
c't04
c 104
c 105
cr 06
0107
c108
c109
c't 10
c11 r
c112
c113
c114
c115
c116
c117
cl18
c119
c120
c121
c122
c123
c124
c124
c125
c127
c128
c129
c 130
c 131
c134
c135
10
3
'I
3
?
2
3?
2
14
14
3
2
8
1
Left side of engine compartment
Middle of engine
fvliddle of engine
Left side of engine compartment
Left side of engine companment
Middle of engine
Middle of engine
Middlr ol sngins
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side ot engine compartment
Behind right kick panel
Under right side of dashBehind right kick panel
Behind right kick panel
Behind right kick panel
Main wire harness (C303)
Crankshaft speed fluctuation (CKF)
sensor
Engine oil pressure switch
Alternator
AlternatOr
No. l fuel injector
No.2 fuel injector
No. I fual itjecto,
No.4 fuel injector
IAC valve
Throttle position (TP) sensor
Manifold absolute pressure {MAp) sensorIntake air temperature 0AT) sensorPower steering pressure (PSp) switchEVAP purge control solenoid valveJunction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature {ECT)switch A
Distributor
Engine coolant temperature (ECT)
sending unit
Engine coolant temperature (ECT) sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valveSecondary HO2S (sensor 2)Mainshaft speed sensor
Linear solenoid valve
Shift control solenoid valve
Starter solenoid
Junction Connector
Main wire harness (C446)
ECM/PCM
ECM/PCM
PCM
USA
Canada
M/T
Atr
Atr
Alr
Al-|.
Left side of engine compartment
Right side of engine compartment
Middle of engineEngine ground, via engine wire harness
23-24

Gonnector ldentification and Wire Harness Routing
Msin Wire Harness (Right side oI dash branch)
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c440
c441
c442
c443
c4M
c445
c446
c452
16
2
20
7
22
22
Under middle of dash
Under right side of dash
Under right side of dash
Under right side of dash
Behind right side of kick panel
Behind right side of kick panel
Under right side of dash
Under right side of dash
Heater sub-harness A (C721)
Service check connector
Junction connector
PGM-Fl main relay
ABS control unit
ABS control unit
Engine wire harness (C131)
ECM/PCM
G402Right kick panelBody ground, via main wire harness
*'l: '99 - 00 models
23-38

Charging System
Troubleshooting (cont'd)
Alternator Control System Test (USA): ,96 - 98 modets, ,99 _ 00 Dl6y5 (M/Tl engine
NorE: Before testing. check proper operation of the ELD by confirming with the MrL {see section r 1).
BATTERY
CAUTION: Be 3ure to use a voltmot€.with its plus terminal connected to b.t-tery plus and its minus terminal to the{P connectoi tgmrinal No. 2.c
{WHT/GRNt
Wire side oIfemale terminals
ALTERNATOR.P CONNECTOB
Check for a 3hort in the circuitIALTC linel:1. Reconnect the 4P connectorto the alternator,2. Stan the engine, and turn theheadlights {high beam) ON.3. Measure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
ls there 1V or less?
Check for rn opon in tha wire(ALTC linol:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectortrom the ECM/PCN4.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and alternator4P connector terminal No. 2.
Bspair open in thg wire lrstweenthe rhern.tor .nd ECM/PCM.
Check for short in the wire (ALTClinel:1. Turn the headlight and ignition switch OFF.2. Disconnect the 32P connectortrom the ECM/PCM.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and bodyground.
Subslitute a known-good ECM/PCM, .nd .och6ck.It p.escribod vohago i! now avail-able, replace the original ECM/PCM.
Ropair 3hort in the wiro betweonthe ahe.nator and ECM/PCM.
ECM/PCM CONNECTOR A I32PI
'Ia18I1011
121314151718t9
7
202'l2221
262730
Wire side offemale terminalsALTC(WHT/GRNI
c{WHT/GRNI
ALTERNATORWire side oIfemale terminals
([l
T
12
1
ECM/PCM CONNECTOB A (32PI
I23478910t1
1213 14151617182021222321
262730
Wire side of I AITCfemate terminats
A
(WHT/GRN|
23-116

)
From page 24-46
Chock for a short to power in the cabls roel lcont'dl:5. Reconnect the battery positive cable, then reconnect thenegative cable.6. Erase the DTC memory lsee page 24-15).7. Read the DTC (see pa1e24-131.
b DTC 1-4 indicat€d?
YESNO
Short to power in tho cable reel; roplac. tho cable reel
lsee Dase 24-721.
Chock for e short to powot in the SRS main hornoas:
1. Disconnect the battery nogative cable, then disconnect
the positive cable, and wait for three minutes.2- Disconnect the front passenger's airbag connector lrom
the SRS main harness (with front passenger's airbag).
3. Remove the special tool (2 0) trom the SRS main harn€ss
2P connector./t. Disconnect the SRS main harness 18P connector from
the sRs unit.5. Reconn6ct the battery positive cable, then reconnect the
negative cable.6. Connect a voltmeter between the No. 1 {+i terminal of
the SRS main harness 18P connector and body ground.
7. Turn the ignilion switch ON lll), and measure voltageThere should be 0.5 V or less.8. Turn the ignition switch OFF.9. Connect a voltmeter between the No. 13 (+) torminal ol
the SRS main harness 18P connector 8nd body ground.
lO.Turn the ignition switch ON (ll), and measure voltage
There should be 0.5 V or less.
Aro voltrges a3 specified?
YESNO
Fauftv SRS unh; roplacc tho SRS unh {soe pago 2+761'
Short to power in the SRS main h.rness; .eplace rhe SRS
main harness.
SRS UNIT
IJ
a0
24-47

Troubleshooting
DTC 1-5
CAUTION: Whenever the ignition switch is ON {ll). or
has been turned OFF for less than three minutes, be
caretul not to bump ths SRS unit; the airbag(sl could
accidentally deploy and cause damage or iniuries.
J
DRIVER'S AIRBAG2P CONNECTOR
SRS MAIN HARNESS2P CONNECTOR
DRIVER'S AIRBAGASSEMBLY
REEL
07sAz - TB40't1A(2 0 JACK)
2P CONNECTOR
AZ - SZ5011A
CABLEREEL2P CONNECTOR
I
07TAZ - SZ5011A
Try to rep.oduce the SRS indicator light:1. Erasethe DTC memorv (See page 24'15).2. Turn the ignition switch ON (ll), and check that the SRS indicator light comes on tor about six seconds and goes off.
Ooes the SRS indicator light stay onl
YESNO
Intermittent lailure, system is OK at this time. See Trouble-shooting lntormittent Failure3 on page 24-15.
Check for a short to ground in lh€ driver's airbag inllator:1. Turn the ignition switch OFF.2. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three rninutes.3. Disconnect the driver's airbag 2P connector from thecable reel 2P connector.CAUTION: Do not disconnect tho p.ssenger's airbagconnectoa.4. Connect the specialtool (2 0)to the cable reel 2P connector.5. Reconnect the batlery positive cable, then reconnect thenegative cable-6. Erase the DTC memory (see page 24-15).7. Read the DTC (see page 24-131.
ls OTC 1-5 indicatedT
YESNO
Short to ground in the drive/s airbeg inflator; r€pl.ce thedriver's.iib.g (see page 24d1.
Check lor a short to ground in the csble reer:l. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the special tool {2 (}) from the cable reel 2P
3. Remove the dashboard lower cover, and disconnect thecable reel 2P connector from the SRS main harness.4. Connect the Special tool {2 0} to the SRS main harness2P connector (cont'd).
To page 24-49
{2 0 JACK)
24-44
.I

* = '96-98 models except D1685,'99100 D16Y5 with lVl/T
UNDER-HOODFUSE/RELAYBOX
'98CW - -.
, r--1
:ll:,tt:
: r--J ;, TRANSMISSION ,. CONTROL' MODULE OCM) :' Page 3g-4 ;I PHOIO 121I vlEW 69
I
I
\FUS€ 47aAcx uP
c351
WHT/BLIJ
WHT/BLU
WHT/BLU
18c4'l t
vlEw 60
WHT/ALU
WHT/ALU
11c440
WHT/BLU
10
' WHT/BLU
, 423
c131
vtEw 59
WHT/BITJ
'96-'98
models
I
tl
tl
STEREORADIOTUNERPage 150
'99-'m
modelsmodeB
'99-'00
models
c723c723
vtEw 57
wHr/atu
810B21cc10)
tl
ll
HEATERCONTROLPANELPages 60-1,61-2,62-2,and 63-2
vtEw 76
tl
tl
POWERTRAIN oTENGINE CONTROLMODULE(PCM or ECM)
Page 23, 24, ot 25
AUDIOUNITPage 150
tl
HEATERCONTROLPANELPages 62-1and 63'1
10-1 1

PRIMARYH02SSHIELDPage 24-7 ,24-8, ol24 10
tl
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.--- D1685engine --.
' TNJECTOR I: CoNTROL ;; MoDULE ,, Page 25-1 ,t PHO\O 1aa :I vtEw 77
i r-- --r I,ll:
ill;
816l€I.--- D16Y8I englnes i. SECONDARYI Ho2s SHTELD :, Pages 23-11 I' and 24-11
I z-r; l.--.1 :
c131
(c101 D16Bs)
. ORIVE PULLEY
: SPEED sENsoR I. SHIELD ,' Page 39-12
l---:
: 1.--,1 ;
:l | :
c102
CKFSENSORSHIELDPage 24 2
tl
\..
BFN/BLK
------_I
SECONDARYGEAR SHAFT :SENSOR SHIELD ;(D16Y5)P.^a 'lO,1 ,oifu-alisirrrSPEED SENSOR :SHIELD :(016Y7/D16Y8)Page 39-9
F--.1
tl
rJii
t
rDc/cKP/CYPSENSORSHIELDPage 2O-2
tl
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T
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14-3

NOT-E: Fu^se.31 is HO-f-with lgnition Switch in START (tD and clutch pedat depressed orA"iT Gear Selector in PARK (P) or NEUTRAL (N), see Siarting Systeni, page 2i or 21-2.
See Int€oratedControl Jnit.page 70.
UNDER-OASHFUSE/RELAYBOXPHOTO 58
c420
vtEw 53
PGM-FIMAINRELAY
vtEW 18
|- flrn*',
""-"'l
""^"*l *L
I
016Y5/D16Y8 D16,
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,A124 , , A14A, A13A ' 416A C6APOWERTRAIN, , ,^lAcy) (iAcvP) (rAcv N) | crnt $rs): I rAurr'arve , i r--.-, : Fuel pump control Start input ! :rNGtNFi , nt;*Y:l"" , i r--r I Fuel pump conkol Stan input | ;'NG|NElr 'uv"nv' : , IAC valve controt ' ICONTROL\I , I MODULE
t'----- ':------------i l(PcMorEcM)
I t';[?,i?"*L------ ---J
(cont'd)
---l-lf -----=-------------=--:
i
"au*", IzI
23-1