Gauge HONDA CIVIC 2000 6.G Workshop Manual

Headlights
Adjustment
Eoforo adiu3ting th€ h.adlights:
. Park the vehicle on level surface.
. Make sure the tire prgssures are correct.
a The driver or someone who weighs the same should
sit in the driver's seat.
96 - 98 modols
1. Open the hood.
2. Check the horizontal adjustment indicator.
The "0" mark on the horizontal indicator gear
should be aligned with the mark on the horizontal
indicator.
HORIZONTAL INDICATOR
Check the vertical adjustment indicator. The bubble
should be centered underneath the longest scribe
mark on the gauge.
VERTICAL INDICATOR:
Headlight become very hot in use; do not touch them
or any attaching hardware immediately after they
have been turnsd off.
MARK
23-164
(Bubblol
lf either indicator is not aligned with its "0"mark as
described left column, an adjustment can be made
by using a Phillips screwdriver.
Adjust the headlights to local requirements by turn-
ing the adjusters.
After headlight replacement, it may bs necessary to
readjust the horizontal indicator gear.
. First install the headlioht, and adjust its horizon-
tal and vertical aimings according to local re-
quirements.
. Then check that the arrow on the horizontal indi-
cator gear is aligned with the mark on the hori-
zontal indicator.- lf they are not aligned, remove the screw,
adiust the indicator gear, and retighten the
screw.
NOTE: As the outer lenses are made ot an acryli-
coated, polycarbonated material, do not cover the
headlights when they are turned on.

Circuit Diagram
N0.30 (7.5A)
f/
IREO/BtX
WNT/BLK +WNT
BLU/RED
VHORN
IJ,
JRN,/WH
VgRAKELGHTS
UNDER.HOOD FUSEi RELAY 8OXUNDEB.OASH FUSARELAY BOX
GRY + BLUiGRN
GAUGEASSEMBLY
CBUISECONTROLACTUATOR
N0.41 (80A) N0.42 {40A)
INOICATORLIGHT(0.84rY)
lPIO SET
lo
I Q suue
tGNlTtoN swlrcH
l-t* : 99 00 models wlli A/T
23-241

)
CavityWireTest conditionTest: Desired resultPossible cause if result is not obtained
BRNA/VHTUnder all conditionsCheck for resistance to ground:
There should be 80 - 120 O.
Fau lty actuator solenoid
Poor ground (G202)
An open in the wire
1BRNUnder all conditionsCheck for resistance to ground:
There should be 40 - 60 0.
11BRN/BLKUnder all conditionsCheck for resistance to ground:
There should be 70 - 110 0.
2GRY
lgn jtion switch ON (ll),
main switch ON and
brake pedal pushed,
then released
Check for voltage to ground:
There should be 0 V with the Pedal
pushed and battery voltage with
the pedal released.
'Faulty brake switch
. An open In the wlre
3BLKU nderall conditionsCheck for continuitY to groundl
There should be continuity
' Poor ground (G401, G402)
. An open in the wire
5GRNA,A/HT
Brake pedal pushed,
then released
Check for voltage to groundl
There should be batterY voltage
with the Pedal Pushed. and 0 V
with the pedal released
. Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
. Faulty brake switch. An open in the wire
LT GRN/
RED
Set button pushedCheck for voltage to ground:
There should be batterY voltage.
Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
Faulty horn relay
Faulty sevresume switch
Faulty cable reel
An open in the wire7LT GRN/
BLK
Resume button Pushed
10RED/BLU
lgnition switch ON (ll)Attach to ground:
Cruise indicator light in the gauge
assembly should come on.
Blown bulb
Blown No. 25 (7.5 A) fuse in the
under dash fuse/relay box
Faulty dimming circuit in the
gauge assemDly
An open in the wire
BLU,A/VHT
lgnition switch ON (ll)
and main swilch ON;
raise the front of the
car, and rotate one
wheel slowly with the
other wheel blocked.
Check for voltage between the
BLUMHT @ and BLK O terminals:
There should be 0- 5 V or more
-0- 5 V or more repeatedlY
. Faulty vehicle speed sensor {VSS)
. An open in the wire
LT GRN
lgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be batterY voltage.
Blown No. 14 (7.5 A)fuse in the
under-dash luse/relaY box
Faulty main switch
An open in the wire
14PNK
A,T: Shift lever in E,
ojorE
M/T: Clutch pedal
released
Check for continuity to ground:
There should be continuity.
NOTE: There should be no conti-
nuity when the clutch Pedal is
depressed or when the shift lever
is in other positions.
Faulty A/f gear position switch
Faulty or misadjusted clutch
switch (M/T)
Poor ground (G401, G402)
An open in the wire
BLU/GRN
Under all conditionsCheck for continuity between No. I
terminal and No. 5 terminal of the
PCM connector A.
There should be continuity
. An open in the wire
*: '99 - 00 models with A,/Tl-,
23-243

)Actuator Test
't.Disconnect the actuator cable from the actuator rod
and the 4P connector.
Connect battery power to the No 4 terminal and
ground to the No. 1, No. 2 and No. 3 terminals.
Connect a vacuum pump to the vacuum hose Then
apply vacuum to the actuator.
2.
VACUUM PUMPGAUGE,0 - 30 in.Hg.
{A973X - 041 -
xxxxxl
ACTUATOR
,lP CONNEcToR
Terminalside o{male termrnals
4. The actuator rod should pull in completely. lf the rod
pulls in only pan-way or not at all' check for a leak-
ing vacuum line or defective solenoid.
ACTUATOF ROD
l-t
23-247
5. With voltage and vacuum still applied, try to pull the
actuator rod out by hand. You should not be able to
oull it out. ll you can, it is defective
1.
Disconnect ground from the No.3 terminal. The actu-
ator rod should return lf it does not return, but the
vent hose and filter are not plugged, the solenoid
valve assembly is defective.
Repeat steps 2 through 5, and disconnect ground
from the No. 1 terminal. The actuator rod should
return. lI it does not return, but the vent hose and
filter are not plugged. the solenoid valve assembly
is defective.
It you replace the solenoid valve assembly, be sure
to use new O-rings on each solenoid.
Disconnect power and ground from the 4P connector.
Disconnect the vent hose from the actuator. Connect
a vacuum pump to the actuator vent hose port, and
apply vacuum. The actuator rod should pull in com-
pletely. lf not, the vacuum valve is stuck open.
Replace the actuator'
8.

Component/Wiring Locations
)
Index: With Front Passenger's Airbag
SRS INDICATOR LIGHT (ln the gauge assemblvl
Troubleshooting, Page 24 13
Gauge assembly, section 23CABLE REEL
Replacemenlpage 2!-t 2
To HORN SWITCH
SRS UNIT(lncluding safing sensor
and imPact sensorl
Replacement Page 24 76
To DRIVER'S AIRBAG
DASHBOARD WIRE HARNESS
to SRS INDICATOB LIGHT in
GAUGE ASSEMBLY5P CONNECTOB
DBIVER'S AIRBAG
Beplacement,page 24-61Disposal, page 24 70FRONT PASSENGER'S AIBBAG
Replacement, Page 24_67
Disposal, Page 24 70
t
SRS MAIN HARNESSto CABI-E RE€L2P CONNECTOR
SRS MAIN
SERVICE CHECKCONNECTOR {2PI
IBRN, BLK]
to UNOER-OASHFUSE/RELAY BOX2P CONNECTOR
SRS MAIN HARNESSto FRONT PASSENGER'SAIRBAG2P CONNECTOB
SRS MAIN HARNESSto SRS UNITr8P CONNECTOR
SBS MAIN HARNESSto MAINWIRE HARNESS3P CONNECTOR
MEMORY ERASE SIGNAL(MES) CONNECTOR I2P)
[GRY, GRYI or IGRN. GRNI
MAIN WIRE HARNESSto DASHBOARD WIRE HARNESS
24P CONNECTOR
2+3
t,

Gomponent/Wiring Locations
Index: Without Front Passenger's Airbag (some Canada Modelsl
SRS INDICATOR LIGHT (ln the gauge assembly)Troubleshooting, page 24-13Gauge assembly, section 23
DRIVER'S AIRSAGReplacement,page 24-67Disposal, page 24-70
SRS UNITGROUNO
To HORN SWITCH
SRS MAIN HARNESS
SRS UNIT{lncluding safing sensorand impact sensor)Replacement. page 24,76
To CRUISE CONTROLSET/RESUME SWITCH
oo/ \oo
To DRIVER,S AIRBAG
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHT inGAUGE ASSEMBLY5P CONNECTOR
SERVICE CHECKCONNECTOR {2P}IB8N, BLKI
SRS MAINto UNDER-DASHFUSE/RELAY BOX2P CONNECTOR
SRS MAIN HARNESSto SRS UNIT18P CONNECTOR
SRS MAIN HARNESSto MAINWIREHARNESS3P CONNECTOR
MEMORY ERASE SIGNAL(MES) CONNECTON (2P'
IGRY, GRYI o. IGRN, GRNI
MAIN WIRE HARNESSto DASHBOARD WIRE HARNESS24P CONNECTOR
24-4
DUMMY RESISTOB

Circuit Diagram
UNDER-HOOD FUSE/RELAY 8OXIGNITIONSWITCH
WHT/8LI( +WHT
Brake systsm light
passenger's airbag
l----ltlI DUMMY II BESISTOR I
tll
tl
la rl
MEMORY ERASESIGNAT IMES)CONNECTOR I2P)
GRY{GRN)
I
BRN BRN
tl.-l- .-r-\./ \./
ECM/PCM SERVICECHECKCONNECTOR
ILT 8LU
I
t'7
DATA LINKCONNECTOR{DLC) {r6P)
GRY GRY(GRN) IGNN)
V:
G801
Teminalside oi thal€ terminals
24-6
4''
SRS UNIT TERMINALSG40tG402
SBS INDICATOR CIRCUIT{ln the gauge assembly)
PGM_FI
DRIVER'SAIRBAGINFLATOR
10 14 r 13 6 7(VAl 3{VBlSRS UNIT16 17 t5 9 18 8

SRS Indicator Light Wire Connections
SRS Indicator Light Power Circuit
DASHBOARD WIRE HARNESS
To UNDER-DASHFUSE/RELAY BOX -
20P CONNECTOR
SRS Indicato. Light Control Circuit
To SRS UNIT
tI
SRS MAIN HARNESS
C41 1, C412 : Terminal sido of mdlo t6rminalsC501, C5O2, C508, C801. C802, C807 : Wi.6 sidc of fomalo t.rminals
MAIN WIBE HARNESS
BLU
C508 -+ To GAUGE ASSEMBLY
c41 1
To GAUGE ASSEMBLY
at
C501 : DASHBOARDWIRE HARNESS 2oP CONNECTORC508 : DASHBOARD wlRE HARNESS 5P CONNECTORC801 : SRS MAIN HARNESS 2P CONNECTORC807 : SRS MAIN HARNESS 18P CONNECTOR
C802 : SRS MAIN HARNESS 3P CONNECTORC412 : MAIN WIRE HARNESS 3P CONNECTORC41 1 : MAIN WIRE HARNESS 24P CONNECTORC502 : DASHBOARD WIRE HARNESS 24P CONNECTOR
GRY
OI
24-25

Troubleshooting
The SRS Indicator Light Doesn't Come On
CAUTION: Whonever ths ignition switch is ON {ll}, or
has been turned OFF tor less than three minutes. be
careful not to bump the SRS unit; the airbagls) could
accidentally deploy .nd caus6 damage or iniuri€s.
Check tho pow€r supply (fuse):
Turn the ignition switch ON (ll), and check whether the otherindicator lights come on (brake system, etc.).
Oo the other indicator liohts como on?
YESNO
Check th6 fuso:Check the No. 25 {7.5 A) fuse in the under-dash tuse/relayb"t
ls th6 tu36 OK?
NOYES
Check the bulb:Replace the No. 25 (7.5 A) fuse, and check that theSRS indicator light comes on.
Doos the SRS indicator liqhl come on7
I YES No
END
Check tho wire harns b€twecn fus6 and gauge aasambly:Check for an open in the wire harness between luseNo. 25 {7.5 A) and the gauge assembly, and repair. Checkthat the SRS indicator light comes on.
Doo. tho SRS indic.tor light como on?
I yEs No
I
END
Check tho SRS indicator light bulb:1. Turn the ignition switch OFF.2. Remove the gauge assembly.3. Check for blown SRS indicator light butb.
ls the SRS indicator light bulb OK?
NOYES
Ch.ck the SnS indicator liglrt circuit:Replace the bulb, and reconnect the gauge assemblyconnectors. Then turn the ignition switch ON {ll}.
Ooes th6 SRS indicato. llght come on?
I YEs No
:ND
lAl To page 24-27
24-26
lB'J fo page 24-27
))
No. 25 (7.5 Al FUSE

)
From page 24-26
(A)
From page 24-26
(B)DASHBOARD WIRE HARNESS
5P CONNECTOR
It
MAIN WIRE HARNESS2,rP CONNECTOR
DASHAOARD WIREHARNESS 2irPCONNECTOR
c41 1
(cont'd)
24-27
check the sRs indicator light circuit:1. Disconnect the dashboard wire harness 5P connector
from the gauge assembly.2. Connect a voltmeter between the No. 1 terminal (+) of
the 5P connector and ground.
3. T!rn the ignition switch ON 1ll), and meas!re voltage.
ls there 8.5 V or loss lor six seconds atter the ignition
swilch has been turned ON {lll?
YESNO
Faulty SRS indicator light circuit in the gauge e$embly;
replace the SRS printed circuit boa.d in tho gauge
ass€mblY.
Check the wire harness otthe SRS indicator light circuil {1):'1. Turn the ignition switch OFF.2. Disconnect the main wire harness 24P connector from
the dashboard wire harness.
3. Connect a voltmeter between the No. 5 terminal {+) of
the main wire harness 24P connector and 9round4. Turn the ignition ON (ll), and measure voltage.
ls thore 8.5 V or lcss tor tix second3 .Itor the ignition
switch has b6en turned ON lll)?
YESNO
Short to oower in the BLU wire ol the dashboald wiroharness; rgpaii the ham€ss.
To page 24-28
ar