air con HONDA CIVIC 2000 6.G Workshop Manual

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(From prevaous page)
WHT TEST HARNESSCLIP
TEST HABNESS07LAJ - Plil020aRED TEST HARNESSCLIP
PROTECTIVEAPE
GRN TEST HARNESS CLIP
GAUGE ASSEMBLY 16P CONNECTOR "8"
BLU
23-141
Tost the BLU/WHT wireiConnect lhe GRN test harnessclip to the positive probe of avoltmeter, and connect the RED
test harness clip to the negativeprobe.
Repair open in the BLU/WHT wirob€twoon the VSS and ECM/PCM,TCM (CVT), and cruise control untt.ls there about 5 V or more ?
Test the vss:1. Turn the ignition switch OFF.2. Connect the other test harness connector to the VSS.3. Raise the front ot the vehicle,and support it with safetystands,4. Put the vehicle in neutral with
the ignition switch ON (ll).
5. Slowly rotate one wheel withthe other wheel blocked.
Does voltage pulse from 0 toapprox.5 V or more ?
Speedometer Tosii'1. Disconnect the 16P connector"B" from the gauge assem-blv.2. Touch a probe to the BLUMHTwire, and connect it to bodyground through a voltmeter.
3. Slowly rotate one wheel with
the other wheel blocked.
Repair open in the BLU/WHT wi.ebelween th€ VSS and the 3pe€d-Does the meter indicate puls-
ing voltage?
female terminals

Interlock System
Control Unit Input Test
1. Disconnect the 8P connector from the interlock con-trol unit.
2. Inspect the connector and socket terminals to besure they are all making good contact.. lf the terminals are bent, loose or corroded, repairthem as necessary, and recheck the system.. lf the terminals look OK, make the followinginput tests at the connector.- lf a test indicates a problem, find and correctthe cause, then recheck the system.- lf all the input tests prove OK, substitute aknown-good control unit, and recheck the sys-tem. lf the check is OK, the control unit mustbe faulty; replace it.
NOTE: lf the shift lock solenoid clicks when theignition switch is turned ON {ll) and you step on thebrake pedal (with the shift lever in E), the shift locksystem is electronically normal; if the shift leve.cannot be shifted from E], test the Aff gear position
switch, park pin switch, and see section 14.
Key Interlock System:
CavityWireTest condition
Reconnect the 8P connector to the interlock control unit.
Shift Lock System:
Cavity WifsTest condition
INTERLOCKCONTROL UNIT
Test: Desired result
Test: Dgsired result
Wire side offemale terminals
Possible cause if result is not obtained
Possible cause if result is not obtained
WHT/BLU
lgnition switch turned toACC (lland key pushed inCheck for voltage to groundiThere should be baftery voltage.Blown No. 48 (30 A) fuse in the underhood fuse/relay boxBlown No. 33 (7.5 A) fuse in the underdash fuse/relay boxFaulty steering lock assemblylkey interlock solenoid)An open in the wire
5WHT
BLKUnder all conditionsCheck for continuity to ground:There should be continuity.
' Poor ground (G401, G402). An open in the wire
6BLK./BLUShift lever in ElCheck for continu;ty to ground:There should be continuity.Poor ground (G401, G402)Faulty Ay'T gear position switchAn open in the wire
2YELlgnition switch ON lll)Check for voltage to ground:There should be banery voltage.
. Blown No. 25 (7.5 A) fuse in the under,dash fuse/relay box. An open in the wire
3YEUBLK
lgnition swirch ON (ll)Check for voltage to ground:There should be baftery voltage.Blown No. 25 (7.5 A) fuse in the under-dash fuse/relay boxFaulty shift lock solenoidAn open in the wire
6BLI(BLUShift lever in ICheck for voltage to ground:There should be 1 V or less.Poor ground (G401, G402)Faulty A,/T gear position switchAn open in the wire
7WHT/RED
lgnition switch ON lll)Brake pedaldepressedCheck for voltage to ground:There should be 1 V or less.Blown No. 52 (15 A) Iuse in the underhood fuse/relay boxFaulty PCMFaulty brake switch (see section 1l)Faulty throttle position {TP) sensor(see section 1'l )An open in the wire
lgnition switch ON (ll)Brake pedalandaccelerator depressed atthe same time
Check for voltage to ground:There sho(Jld be battery voltage.
23-146

Integrated Control Unit
Input Test
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRSsection {24) before performing repairs or service.
1. Remove the driver's dashboard lower cover and knee bolster (see section 20),
2. Disconnect the 10P connector from the integrated control unit.
3. Remove the integrated control unit from the under,dash fuse/relay box.
4. lnspect the connector and socket terminals to be sure they are all makjng good contact.
. lf the terminals are bent, loose or corroded, repair them as necessary, and recheck the system..lftheterminalslookOK,makethefollowinginputtestsattheconnectorandthefuse/relayboxsocket.
- lf any test indicates a problem, find and correct the cause, then recheck the system.- lf all the input tests prove OK, the control unit must be faulty; replace it.
INTEGRATED CONTROL UNIT
lOP CONNECTOR
Wire side otfemale terminals
23-158

Combination Light Switch Test
1.Remove the driver's dashboard lower cover and steering column covers (see section 20)
Disconnect the 4P and 7P connectors from the switch.
Inspect the connector and socket terminals to be sure they are all making good contact
. lf the terminals are bent, loose. or corroded, repair them as necessary, and recheck the system.
. lf theterminals look OK, check for continuity between them ineach switch position according tothetables lfthere
is no continuity between any of them. check for continuity in the switch harness
- lf there is continuity in the switch harness. replace the combination light switch
- lf there is no continuity in the switch harness, replace it.
2.
4P CONNECTOR
COMBINATION LIGHT SWITCH7P CONNECTOR
HsadlighUDimmer/Passing Switch :
* : Canada
rrr r-l
l(rr mf ItffiTI A3 A11l
Terminal
Position
B182B3*84B586
Headlight switch
OFF
o---o
LOWo---oo-----o
HIGHo-----oo---o
Passing switchOFF
ONo-----o
Turn Signal Switch :
Teminal
;',*;----__\A1A2A4
RIGHToo
NEUTRAL
LEFToo
23-165

Lighting System
Daytime Running Lights Control Unit Input Test (Canadal
2.
3.
LRemove the driver's dashboard lower cover and
knee bolster (see section 20).
Disconnect the connectors from the daytime run-
ning lights control unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
lf the terminals are bent, loose or corroded. repair
them as necessary, and recheck the system.
lf the terminals look OK, make the following
input tests at the connector,- lf any test indicates a problem, find and correct
the cause, then recheck the system.- lf all the input tests prove OK, the control unit
must be faulty; replace it.
CavityWireTGst conditionTest: Desired resultPossible cause it result is not obtained
BLKU nderall conditionsCheck for continuity to g.ound:
There should be continuity.
. Poor ground (G401, G402). An open in the wire
A2BLK /VHT
Underall conditionsCheck for voltage to ground:
There should be battery voltage.
Blown No.20 (10 A) fuse in the
under-dash fuse/relay box
An open in the wire
etYEUBLK
lgnition switch ON (ll)Check for voitage to ground:
There should be battery voltage.
Blown No. 18 {7.5 A) fuse in the
under-dash luse/relay box
Faulty ignition switch
An open in the wire
A4RED
Combination light
switch in " =D " posi-
UOn
Check for voltage to ground:
There should be battery voltage.
Blown No. 48 (30 A) tuse in the
under-hood fuse/relay box
Faulty combination light switch
An open in the wire
A1WHT/RED
Combination light
switch OFF; connect ajumper wire between
the YEUBLK and
WHT/RED terminals,
then turn the ignition
switch ON (ll)
Headlights (high beam) should
come on, (and high beam
indicator should come on).
. Poor ground (G201, G202, G40'1,
G402). Blown bulbs. Faulty daytime running lights
resrstor. An open in the wire
GRN/RED
lgnition switch ON (ll),
brake fluid reservoir
full, and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No.25 (7.5 A) fuse in the
under-dash f use/relay box
Blown brake system light
An open in the wire
REDiGRNParking brake lever LrpCheck for continuity to groundl
There should be continuity.
. Faulty parking brake switch. An open in the wire
23-166

Turn SignallHazard Flasher System
1.
Turn Signal/Hazard Relay Input Test
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24} before performing repairs or ser-
vice.
Remove the turn signal/hazard relay from the under-
dash fuse/relay box.
Inspect the relay and fuse/relay box socket terminals
to be sure they are all making good contact.
. lf the terminals are bent, loose or corroded,
repair them as necessary, and recheck the system.
. lf the terminals look OK, make the following
input tests at the fuse/relay box socket.- lf any test indicates a problem, find and cor-
rect the cause, then recheck the system.- lf all the input tests prove OK, the turn signal/
hazard relay must be faulty; replace it.
Test: Desired results
FUSE/RELAY BOXSOCKET
Possible cause it result is not obtainedCavityTest condition
8Bffii
\_t-E rl.]l
| - lll
n'rl
,.ff T-'t:
Hazard warning switch
ON; connect the No. 1
terminal to the No.3
rermtnat.
Hazard lights should come on.Poor ground \G201, G202, G401,
G402, Gs51, G552, G601, G761)
Faulty hazard warning switch
An open in the wire
lgnition switch ON (ll) and
turn signal switch in right
or left; connect the No. 1
terminal to the No. 3
terminal.
Right or left turn signal lights should
come on.
. Faulty turn signal switch
2Under allconditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401, G402). An open in the wire
3
lgnition switch ON (ll)Connect for voltage to ground:
There should be battery voltage.
Blown No. '12 (7.5 A) fuse in the
under-dash fuse/relay box
Faulty hazard warning switch
An open in the wire
Hazard warning switch ONConnect for voltage to ground:
There should be battery voltage.
Blown No. 53 (10 A) fuse in the under-
hood fuse/relay box
Faulty hazard warning switch
An open in the wire
23-174

Controller Input test
NOTEr The control unit is built into the dash lights bright-
ness controller.
'1. Carefully pry the controller out of the dashboard.
2. Disconnect the 3P connector from the controller'
3. Inspect the connector terminals to be sure they are
all making good contact.
. lf the terminals are bent, loose, or corroded, repair
them as necessary, and recheck the system.
. lf the terminals look OK, make the following input
tests at the connector.- lf any test indicates a problem, find and cor-
rect the cause, then recheck the system.
- lf all the input tests prove OK, the controller
must be faulty; replace it
Cavity
Wire side of
lemale termlnals
Test condition Test Desited resultsPossible cause if rgsult is not obtainGd
1RE D/B LK
Combination light
switch ON
Check for voltage to ground:
There should be battery voltage.
Blown No.30 (7.5 A) fuse in the
under-dash Iuse/relay box
Faulty combination light switch
An open in the wire
2BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401, G402)
. An open in the wire
RED
Combination light
switch ON
Connect to ground:
Dash Iights should come on full
bright.
. An open in the wire
23-181

Stereo Sound System
Component Location Index
SRS components are located in this area. Review the SRS component locations, precautions. and procedures in the SRS
section (24) before performing repairs or service.
'96 - 98 models
AUDIO UNIT(STEFEO RADIO TUNERIBeplacement, page 23 189Terminals, page 23-190
ANTENNA MASTReplacement, page 23 193
RIGHT TWEETERReplacement, Page 23 191
LEFT TWEETERReplacement, Page 23 191
ANTENNA LEAD
LEFT FRONT SPEAKER
Replacement, Page 23'191
SUB
RIGHT FRONT SPEAKERReplacement, page 23'191
ANTENNALEAD
CASSETTE PLAYER
Replacement, Page 23-189REAR SPEAKERSReplacement, page 23- 19'l
(cont'd)
23-147
q-

Stereo Sound System
Component Location Index {cont'd)
SRS components are located ln this area. Review the SRS component locations, precautions, and orocedures in the sRSsection (24) before perlorming repairs or service.
'99 - 00 models
AUDIO UNITFeplacement, page 23-189Terminals, page 23-190
ANTENNA MAST (Coupe/Hatchbeck)Replacement, page 23,193RIGHT TWEETERReplacement, p6ge 23-191
LEFT TWEETERReplacement, page 23-191
ANTENNA LEAD
LEFT FRONTReplacement, page 23-191
RIGHT FRONT SPEAKERReplacernent, page 23-191
WINDOW ANTENNA {SedanlWire Test, page 23 192Wire Repair, page 23-192
SUB
I.TAO
REAR SPEAKERSReplacemont, page 23-191
23-1AA

Stereo Sound System
Window Antenna Wire Test
1. Wrap aluminum foil around the tip of the tester
probe as shown.
Touch one tester orobe to the window antenna ter-
minal near, and move the other tester probe along
the antenna wires to check that continuity exists.
WINDOW ANTENNA
23-194
OPEN
Window Antenna Wire Repair
NOTE: To make an effective repair, the broken section
must be no longer than one inch.
1. Lightly rub the area around the broken section with
fine steel wool, then clean it with alcohol.
2. Carefully mask above and below the broken portion
of the window antenna wire with cellophane tape.
CELLOPHANETAPE
Using a small brush, apply a heavy coat of silver
conductive paint extending about 1/8" on both
sides of the break, Allow 30 minutes to dry.
NOTE| Thoroughly mix the paint betore use.
Check for continuity in the repaired wire.
Apply a second coat of paint in the same way. Let it
dry three hours before removing the tape.