tow HONDA CIVIC 2000 6.G Manual Online

Dashboard
Gomponent Removal/lnstallation
(cont'd)
Center panel removal:
1. Remove:
. Center dashboard lower cover (see page 20-69)
. Radio {see section 23)
2. Remove the rear window defogger switch and haz-
ard warning switch, then disconnect the connectors.
>: Screw locations, 5 >: Clip locationsA>,4 B>,3
fii*-)
CENTERPANEI.
rt-xR.
W
IHAZARDWARNINGswlTcH
r44 "
F.IZvl
IIREARwtNoowOEFOGGERswtrcH
MtxCONTNOLCABLE
3. Disconnect the air mix control cable, and remove the
screws, then pull out the center panel.
4. Disconnect the connectors from the heater control
u nit.
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connectors are connected properly.
. Adjust the air mix control cable (see section 21).
20-70
Removal
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (24) before preforming repairs or ser-
vice.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, body and
related parts.
1. Remove:
o Front and rear consoles (see page 20-67)
. Console panel (see page 2O 67),
. Driver's dashboard lower cover and knee bolster(see page 20-68)
. Glove box (see page 20-69)
. Center dashboard lower cover (see page 20-69i
2. Lower the steering column (see section 17).
@ To avoid accidental deplovment and
possible injury, always disconnect the driver's
airbag connector belore lowering the steering col-
umn lsee section 241.
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
3. Disconnect the dashboard wire harness connectors,
remove the nuts, then move the under-dash fuse/
relay box. Disconnect the antenna lead and moon-
roof relay connectors.
DASHBOARD cltPs
CONNECTORS(for some models)
MOONROOFRELAY
ANTENNALEAO
FRAME
SRS MAINHARNESS
9.8 N.m (1.0 kgf m,7.2lbt.ltl
DATACONNECTOR WIRE HARNESSDetach. CONNECTORS

Seat Belts
Inspection
t.
Retractor InsDection
Before installing the retractor, check that the seat belt
can be pulled out freely.
Make sure that the seat belt does not lock when the
retractor is leaned slowly up to 15'from the mounted
position. The seat belt should lock when the retractor
is leaned over 40'.
CAUTION: Do not attempt to disassemble the retrac-
tor.
Front:
*: Mounted Position
Inside
4D:
Forward
2D l3D.
Rear:
2D l4Di
* 10-
15 15'
i-Tl
I ],f
ForwaJdlnside
7.
20-91
3D:
ao"40'- -+ 40...'' 15' 15' --
(. .-j- ,)\,
RETRACTOR
3. Replace the seat belt with a new one if there is any
abnormality.
On-lhe-Car Seat Belt Inspeqtion
2.
3.
1.
5.
6.
4.
Check that the seat belt is not twisted or caught on
anyrn I ng.
After installing the anchors, check for free move
ment on the anchor bolts. lf necessary, remove the
anchor bolts and check that the washers and other
parts are not damaged or improperly installed
Check the seat belts for damage or discoloration.
Clean with a shop towel il necessary
CAUTION: Use only soap and water to clean.
NOTE: Dirt build-up in the metal loops of the upper
anchors can cause the seat belts to retract slowly.
Wipe the inside ot the loops with a clean cloth damF
ened in isopropyl alcohol.
Check that the seat belt does not lock when pulled
out slowly. The seat belt is designed to lock only
during a sudden stop or impact.
Make sure that the seat belt will retract automatically
when released.
For each passenger's seat belt, make sure that the
locking mechanism in the seat belt retractor will
engage when the seat belt is pulled all the way out.
Replace the seat belt with a new one il there is any
abnormality.

Door and Side Moldings
Replacement (cont'dl
Door molding removal:
The following materials and tools are required to repairthe door moldings.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
Stripe adhesive remover
3M 08908
Adhesive tape
3M Super Automotive Attachment Tape
Tools;
a Protective tape
. Knife or Cutter
. Sponge or Shop towel. Infrared dryer
. Film
. Putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
Remove the door panel, and pull back the plastic
cover,
Apply protective tape on and around the molding.
3. Release the clips from inside of the door. Carefullvcut the adhesive tape with a knife or cutter whilepulling the edge of the molding away trom the dooras shown.
NOTE: Take care not to scratch or bend the mold-Ing.
1.
KNIFE
DOOR MOLDING
\
20-104
Door molding installation:
1. Glue the new adhesive tape to the moldings assnown.
[\\\l : Adhesive tape tocations60 mm4D: t2 t i^l
40 mm11.6 in)
Forward L
REAR DOOR
2Dl3Dl
CLIPHOLDER
100 mm(3.94 inl1,050 mm 141.34 inl
Forward !
DOOR MOLDING
DOOR MOLDING
5 mm {0.2 inl
ADHESIVE TAPEThickness: 1.2 mm 10.05 in)
Installthe clips on the molding.
Heat the bonding surface of the door and doormolding with an infrared dryer.
Door: 104 - 140"F (40 - 60.C)Molding: 68 - 86"F (20 - 30.C)
NOTE: Use care when heating to prevent deforma-tion of the molding.
Align the molding with the clip locations, and setthe molding. Lightly push on the molding until itsedge is fully seated on the adhesive tape.
NOTE: Do not spray water on the motding withinthe first 24 hours after installation.
Reassemble all removed pans.

Connector ldentification and Wire Harness Routing
Connector or
Terminal
Number of
CavitiesLocalionConnec{s toNotes
T,I
r2
Right side of engine compartment
Right side of engine compartment
Under-hood fuse/relay box
Starter motor
BatteryBattery positive terminal
Starter Cables
A/C Wire Harness
Battery Ground Cable
Connector or
Terminal
Number of
CavitiesLocationConn€cts toNotos
Right front shock towerBody ground, via battery ground
caDte
oBafteryBattery negative terminal
Engine Ground Cable A
Conn€qtor or
Terminal
Number ot
CavitiosLocationConnects toNoles
T3Left side of enginePower steering pump bracket
G2Left side of engine compartmentBody ground, via engine ground
cable A
Engine Ground Cable B
Connector or
Terminal
Number of
CavitiesLocationConnecls toNoles
T4Right side of engine compartmentTransmission
Right side of front frameBody ground, via engine ground
cable B
Under-hood ABS Fusa/Relay Box Wire Harness
Connector or
Tgrminal
Number oI
CavitiesLocationConneqts toNotes
T5Right side of engine compartmentUnder-hood fuse/relay box
@BaneryBattery positive terminal
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c753
c754
1
2
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Engine compartment wire harness(c209)
Compressor clutch
Condenser fan motor
A,/C pressure switch
Left side of engine compartmentBody ground, via A,/C wire harness
23-14

l'-
No 54140A) FUSE(From page 23 68)
N0.16 (7.5A)FUSE(Via sw lch)(From paqe 23'69)
UNDER.DASH FUSE RELAY BOX
N0.46 {40A)FUSE(From paqe 23'67)
v
IWHTi BLU
(Fuse/reay bor sockel)opliona conneclor (+8)
"*-l_
BLU ts-^ - towet wiroow masle's,r;.hL Power wtndow COn[Ol Jnil(Via power window master swilch)
GRN/BLK - I Fronl pass€nger's powerGRN/BLK _J wtnoow moor/Via power window masler svI and fronl passengerb powersr window masler swilch \I passengers power I
ooo,c402
-:: -.:::: I Lell 'eat Powe'w ndow -olot'/v'a power wiroow masle'sw ch \\and lefl lear Power window swilch ./
':_:_: I Rohl rear oolver witow molol'rv a @wer wlfoow masler swrlcl l\end gh1re power wndow swilch /
GRN/BLK -
BL|(BLU - Rearwindow delogger
"*-f,_
(3OA)FUSEpage 23 68)
v
IWHT/GRN
No 50(Frcm
v
IBLU/YEL
oitG402
(cont'd)
23-71
(7.s4) FUSEpage 23 70)
7
POWERWINDOWRELAY

Battery
Test (cont'd)
Charge on High Sefting (40 amps)
Charge until EYE shows charge is OK; plus anadditional 30 minutes to assure full charge.NOTE: lf the battery charge is very tow, it maybe necessary to bypass the charger,s polarityprotection circuitry.
lf the EYE does not show charge is OK withinthree hours, the battery is no-good; replace it.Write down how long the battery wascharged.
Test Load Capacity (#2)
Apply 300 amp load for 15 seconds to remove surface charoe.Allow 15 seconds recovery period.
Apply test load {see Test Load Chan).
Record voltage at the end of 15 seconos.
Stays above 9.6 volts; battery is OK. ,] Drops below 9.6 volts; baftery is no-good.
tu,
TEST LOAD CHART
Use the test load or 1/2 the cold cranking amps {CCA) printed on thelabel on the top of the banery. lf neither is indicated. use theinformation below:
BArrERy coLb@
coDE I AMps (ccAl | {amps)
405 (*410)200
*:558241 (S) - MF
23-92

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.

Fuel Gauge
Gauge/Sending Unit Test
!@ Do not smoke while working on tho fuel
system. Keep open tlame away trom your wotk atea.
NOTE: Refer to page 23-133 for the fuel gauge system
circuit.
'1. Check the No. 25 (7.5 A) fuse in the under-dash fuse/
relay box before testing.
2. Remove the access panel from the floor.
ACCESS PANEL
Disconnect the 3P connector from the fuel gauge
sending unit.
Connect the voltmeter positive probe to the No. 2
terminal and the negative probe to the No. I termi-
nal, then turn the ignition switch ON (ll).
There should be between 5 and 8 V.
. lf the voltage is as specified, go to step 5.
. lf the voltage is not as specified. check for:- an open in the YEUBLK or BLK wire.- poor ground (G552).
Turn the ignition switch OFF.
Attach a jumper wire between the No. 1 and No. 2
terminals, then turn the ignition switch ON (ll).
)\
23-142
1.Check that the pointer of the fuel gauge starts mov-
ing toward the "F" mark.
CAUTION: Turn the ignition switch OFF before thepoinier reaches "F" on ihe gauge dial. Failure to do
so may damage the fuel gauge.
NOTE: The fuel gauge is a bobbin (cross-coil) type,
hence the fuel level is continuously indicated even
when the ignition switch is OFF, and the pointer
moves more slowly than that of a bimetaltype.
. lf the pointer of the fuel gauge does not move at
all, replace the gauge.
. lf the gauge is OK. inspect the fuel gauge send-
ing unit.
Remove the fuel gauge sending unit as shown.
Japan-produced
USA, Canada-produced

Stereo Sound System
Stereo Radio Tuner Terminals
'96 - 98 models:
For keyless entry . t6p coNNEcroR(and securrty) syslem
To DIN CORD
To DIN CORD
(for securitysystem)
Cavity Wire
A1RED/GRNRight front door speaker o,
right tweeter @
BLULeft front door speaker @,
left tweeter @
A3RE D/B LKLights-on signal
A4WHT/BLUConstant power (tuning
memoryl
A5YEL/REDACC (main stereo power
suppry)
A7BLUI/ELLeft rear speaker O
A8RE DI/E LRight rear speaker O
A9BRN/BLKRight front door speaker O,
right tweeter o
A10GRY/BLKLeft tront door speaker O,
left tweeter O
412REDDash lights brightness
controller
A14BLKGround (G501)
415GRYMHTLeft rear speaker O
Al6BR N/VVHTRight rear speaker O
Terminals A6, A11 and A13: Not used
23-192
'99 - 00 models:
CsvityConnccts toWire
2YEL/REDACC (main stereo power
suppry)
5RE DI/E LRight rear speaker @
BLUI/ELLeft rear speaker @
7RED/GRNRight front door speaker @,
right tweeter @
8BLULeft front door speaker @,
left tweeter @
9RED/BLKLights-on signal
10WHT/BLUConstant power (tuning
memory)
15BRN,ryVHTRight rear speaker O
GRYMHTLeft rear speaker O
17BRN/BLKRight front door speaker O,
right tweeter O
18G RY/BLKLeft front door speaker O,
left tweeter O
'19REDDash lights brightness
controller
20BLKurouno t(l5u t,
Terminals No. 1, 3, 4, 11,12, 13, and 14: Not used

7.
8.
6. Remove the two screws, cut the wire harness, and
remove the actuator.
Record the terminal locations and wire colors'
Route the wire harness of the new actuator through
the hole in the bracket. Be sure to pass the wlre
under the bracket cliP.
BRACKET
9. Pass the connector boot over the wire harness
23-213
BLK/WHTi
,t
L,
.;{
I
oa
LT GRN I GRY
PNK
10, lnsert the terminals into the connector in the origi-
nal arrangement (recorded in step 7), as shown
Detow.
Right:
SLK/WHT*
BLU/REO'
": Canada '99 - 00 models
Apply tape to seal the intersection of the connector
boot and the wire harness.
Reassemble in the reverse order of disassembly Be
careful not to break the mirror when reinstalling it
to the actuator.
Reinstall the mirror assembly to the door.
Operate the power mirror to check that the actuator
works smoothlY.
Left:
11.
12.
13.
't 4.
PNK