HONDA CIVIC 2002 7.G Workshop Manual

Glass Height Adjustment
The roof panel (A) should be even with the glass
weatherstrip (B). to within 2*0.5/ 1 mm (0.08+0.02l
0.04 in.) all the way around. lf not, make the following
adjustment:
B
2 + 0.5/ 1mm{0.08 + 0.02/-0.0i1 in.}
2.
1,
\o
Remove the bracket cover from each side.
Loosen the nuts {A), and installthe shims (B)
between the glass frame (C) and glass bracket (D)
on each side.
Shim ihickness: Front and rear max. 2 mm 10.08 in.l
Forward
A6x1.0mmI N.m (0.9 kgf.m,7 lbt.ft)
3. lf necessary, repeat on the opposite side.
B
\
Glass Replacement
'LClose the glass fully.
Slide the sunshade allthe way back.
Remove the screws (A), then remove both bracket
covers (B). Remove the nuts (C) and shims {D) from
both glass brackets (E).
Fastengr Locations
cO,
6x1.0mm9 N.m {0.9 kgf.m, 7 lbf.ft}
4. Remove the glass {A) by lifting it up. Do not
damage the roof panel.
5. Install the glass in the reverse order of the removal,
and adjust the glass height alignment.
6. Check for water leaks. Use free-flowing water from
a hose without a nozzle. Do not use high-pressure
water.
Nut. il
@
A}:Screw, 2
E
20-37

Moonroof
Wind Deflector Replacement
2.
1.Open the glass fully.
Remove the screws (A, B), and release the hooks
(C), then remove the wind deflector (D).
Fastener Locations
A>:Screw,2 B>:Screw, 2
20-38
3. Installthe deflector (A) in the reverse order of
removal, and check that lhe deflector arm base (B)
and deflector link pivot base (C) line up with the
same alignment lines (D). lf necessary, adjust them
forward or backward so the edge of the deflector
seal (E) touches the roof panel (F) evenly. Each
base must be moved the same amount for
adjustment. lf the deflector seal and roof panel
make a rubbing sound, move the deflector
backward as necessary to position it properly.
4il mm(1.7 in.)_-l
'a- -' -
\

1.
2.
Drain Channel Replacement
Remove the moonroof glass (see page 20-37).
With the moonroof wrench, move both glass
brackets (A) to the position where the moonroof
normally pivots down, and remove the screws
securing the drain channel (B).
Fastener Locations
) : Screw, 2
@
Release the drain channel (A) from both hooks {B)
of the drain channel slider by pulling the drain
channel forward,
4. Remove the drain channel (A).
Installthe channel in the reverse order of removal,
and note these items:
Push the drain channel onto the hooks until a
faint click is heard.
Check the glass height adjustment (see page 20-
31).
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
20-39

Moonroof
Sunshade Replacement
1.Remove the drain channel.
Slide the sunshade (A) until you can see both
sunshade slider spacers (B).
Fastener Locations
> : Screw, 4
tF
3. Remove the screws, then remove both spacers.
20-40
4. While lifting the front portion ofthe sunshade (A),
move the sunshade forward until you can see both
sunshade rear hooks (B). Do not damage the
sunshade and hooks.
Fastener Locations
) : Screw, 4
(F
5. Remove the screws, then remove both hooks.
\

6. Remove the sunshade (A),
::lll' =r'"'---
----.-.. --.,
'l'i
?,
7.Remove both front sunshade base sliders (A) and
both rear sunshade base sliders (B)
t'-^'
'a{
8.
9.
Installthe sunshade in the reverse order of removal,
and check the glass height adjustment (see page
20-37 ).
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
1.
Motor Replacement
Remove the headliner (see page 20-54).
Put on gloves to protect your hands. Disconnecl the
connector (A), and remove the bolts, then remove
the motor (B).
Fastener Locations
>:Bolt,2 A
@@
..
{0.9 kgf.m.7 rbf.ftl
Installthe motor in the reverse order of removal,
and note these items:
. lvlake surethe connector is plugged in properly.
. Check the motor operation.
20-41

Moonroof
1.
Frame and Drain Tube Replacement
Remove these items:
. Headliner (see page 20-54). Moonroof glass (see page 20-37)
Put on gloves to protect you r hands. Disconnect the motor connector (A), open/close-tilt/close switch connector
{B), moonroof control unit connector {C), auto-stop switch connector (D), and the drain tubes (Ei, and remove the
moonroof relays (F).
Fastenor Locations
> : Bolt, 10
{um
/^
6x1.0mm9.8 N.m(1.0 kgf.m,7.2lbf ft)
4.
5.
2.
irl
@
Remove the interior harness (G) by detaching the harness clips (H).
With an assistant holding the frame (l). remove the bolts, starting at the rear, and release the rear hooks (J) by
moving the f rame forward, then remove the frame.
With the help of an assistant, carefully remove the frame through the passenger's door opening. Take care not to
scratch the interior trim and body, or tear the seat covers.
20-42

6. To remove a front drain valve (A)from the body,
remove the kick panel, left or right (see page 20-50).
Tie a string to the end of the drain tube, then pull
the front drain tube (B) down out of the front pillar.
To remove a rear drain valve (A) from the cargo
compartment, remove the rear side trim panel (see
page 20-51).Detach the clips (B), then remove the
drain tube (C),
B
1.
8. Installthe frame and drain tube in the reverse order
of removal, and note these items:
. Before installing the frame, clear the drain tubes
and drain valves using compressed air.. Check the frame seal.. Clean the surface ofthe frame.. When installing the frame, first attach the rear
hooks into the body holes.. Make sure the connectors are plugged in
properly.
. When connecting the drain tube, slide it overthe
frame nozzle at least 10 mm (0.39 in.)..Installthetubeclip(A) on the drain tube (B) as
shown.
Upward
t-
I
I
B
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
9.
20-43

Moonroof
Drain Channel Slider and Cable Assembly Replacement
1. Remove the frame (see page 20-42).
2. Remove these parts from the frame:
. Sunshade (see page 20-40). Moonroof motor (see page 20-41)
3. Put on gloves to protect your hands, Remove the
screws (A, B), then remove the slide stops (C) and
cable tube rear brackets (D). Remove the bolts (E)
from the cable tube side bracket (F) and the cable
tube mounting screws (G) from both sides of the
frame (H).
Fastener Locations
A> r Screw.2 B): Screw,2
@@
r):
Position switch side:
6x1.0mmA c g,a N.m
No switch sidel
o
E>:Bolt,2
Screw
6\-'1
6x1.0mm C9.8 N.m11.0 kgf.m, 7.2 lbf.ft)
Detach the onen switch connector clip {l)from the
frame.
B
V
20-44
5. Pivotthe glass bracket (A) down by sliding the link
lifter (B) back, then slide both glass brackets back
with the link lifter.
Slide the cable assembly (A) and both glass
brackets (B) back, then remove them from the
frame (C).

7. Remove the drain channel slider(A) fromtheglass
bracket (B).
8. Installthe slider and cable assembly in the reverse
order of removal, and note these items;
. Damaged parts should be replaced.' Apply multipurpose grease to the glass bracket
(A) and guide rail portion of the frame (B)
indicated by the arrows.. Before reinstalling the motor, make sure both
link lifters are parallel, and in the fully closed
position.
. Before reinstalling the motor, installthe frame
and glass, then check the opening drag (see page
20-481.
B ---
-':rdrt'Irrt
fl u,t L-----lll a/J' I lll$=-r:-
20-45

Moonroof
Limit Switch Adjustment
1. Remove the headliner (see page 20-54).
Fully closed position adiustment
2. With the moonroof wrench, close the glass (A) fully:
. Make sure both link lifters (B) are parallel, and in the position shown.. Check the g lass fit to the roof panel and the glass height (see page 20-37).
5x0.8mm5 N.m {0.5 kgf.m,4lbf.ft)
3. With an open-end wrench, loosen the limit switch mounting bolts (C).
4. Adjust the limit switch (D):
' Move the switch plate (E) a little at a time, then secure it atthe position where you hear a faint click when theswitch cam (F) pushes the position switch (open/close).. Check that the switch plate contacts the switch bracket (G).
20-46