hood open HONDA CIVIC 2003 7.G User Guide

PGM-FI System
MIL Circuit Troubleshooting (cont'dl
11.
Try to start the engine.
Does the engine start?
YES-Go to step 11.
NO-Go to step 14.
Turn the ignition switch OFF.
Connect ECM connector terminal E31 to bodyground with a jumper wire.
10.
12.
ECM CONNECTOR E 13lPI
MIL(GRN/ORN}
Wire side of female terminals
Turn the ignition switch ON (ll).
ls the M lL on?
YES Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECIM, replace the
original ECM.I
NO-Check for an open in the wire between the
ECM (E31) and the gauge assembly. Also check for
a blown MIL bulb. lf the wires and the bulb are OK,
replace the gauge assembly.l
Turn the ignltion switch OFF,
Inspect the No. 6 ECU (ECIM) (15A) fuse in the
under-hood fuse/relay box.
ls the f use OK?
YES-Go to step 22.
NO-Go to step 16.
't 4.
15.
ll2l345617l 18I
415161,/ 1182(2t2'23 24z7l/ 12931
JUMPERWIRE
11-98
to.Remove the blown No. 6 ECU {ECfU) (154) fuse
from the under-hood fuse/relay box.
Remove the glove box (see page 20-63) and the
PGM'FI main relay 1.
Check for continuity between body ground and
PGM-Fl main relay 1 4P connector terminals No. 2
and No. 4 individuallv.
PGM-FI MAIN RELAY 14P CONNECTOR
Wrre srde ol lemale termrnals
ls there continuity?
YES-Repair short in the wire between the No.6
ECU (ECl\4) (15A) fuse and the PGM-Fl main relay 1.
Also replace the No.6 ECU (ECM) (15A) fuse.l
NO-Go to step 19.
17.
18.
fVBv) (wHr/
IA BLK)(

DLC Circuit Troubleshooting
lf the ECM does not communicate with the OBD ll scan
tool, Honda PGfM Tester, or l/M test equipment, do this
troubleshooting procedure.
1. Measure voltage between DLC terminal No. 16 and
body ground.
DATA LINK CONNECTOR {DLCI
(WHT/RED)
Terminal side of lemale terminals
ls therc battery voltage?
YES-Go to step 2.
NO-Repair open in the wire between DLC terminal
No. 16 and the No. 9 BACK UP (7.5 A) fuse in the
under-hood f use/relay box. I
Measure voltage between DLC terminals No. 4 and
No. 16.
DATA LINK CONNECTOR (DLCI
Terminal side of Jemale terminals
Is there battery voltage?
YES Go to step 3.
NO Repair open in the wire between DLC terminal
No. 4 and body ground.l
4.
5.
3. Measure voltage between DLC terminals No. 5 and
No. 16.
DATA LINK CONNECTOR {DLC)
Terminal side of female terminals
ls there battery voltage?
YES Go to step 4.
NO- Repair open in the wire between DLC terminal
No. 5 and the ECM (E3). t
Turn the ignition switch ON {ll).
Measure voltage between DLC terminals No.5 and
No.7.
DATA LINK CONNECTOR {DLCI
Terminal side of lemale terminals
ls there 8.5 V or more?
YES Go to step 10.
NO Go to step 6.
6. Turn the ignition switch OFF.
(cont'd)
11-109

A/G Signal Circuit Troubleshooting
Turn the ignition switch ON (ll).
Momentarily connect ECM connector terminals 424
and E18 with a jumper wire several times.
1.
2.
5.
Wire side of female terminals
ls there a clicking noise I rom the NC compressor
clutch?
YES Go to step 3.
NO-Go to step 6.
Sta rt the engine.
Turn the blower switch ON.
Turn the Ay'C switch ON.
Does the NC operate?
YES-The air conditioning signal is OK.I
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM. then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original €CM.l
6. Momentarily connect under-hood tuse/relay box
14P connector terminal No. 10 to body ground with
a jumper wire several times.
UNDER.HOOD FUSE/RELAY BOXI4P CONNECTOR
12356
1891011IJ14
ACC (RED)
JUMPER WIRE
Wire side of female terminals
ls there a clicking noise f rom the NC compressor
clutch?
YES- Repair open in the wire between the ECM(E'18) and the Ay'C clutch relay.l
NO- Check the A/C system for other symptoms.l
11-133

Brake Pedal Position Switch Signal Circuit Troubleshooting
1. Check the brake lights.
Are the brake lights on without pressing the brakepedal?
YES Inspectthe brake pedal position switch(see page 19-6).I
NO Go to step 2.
2. Press the brake pedal.
Do the brake lights come on?
YES-Go to step 3.
NO Go to step 4.
3. Measure voltage between ECM connector
terminals A24 and E22 with the brake pedal
presseo.
ls there battery voltage?
YES-The brake pedal position switch signal is
oK,I
NO Repair open in the wire between the Eclvl(E22) and the brake pedal position switch.l
Wire side of lemale terminals
4. Inspect the No. 7 HORN, STOP (15A) fuse ln the
under-hood fuse/relay box.
ls the tuse OK?
YES- Repair open in the wire between the brake
pedal position switch and the No.7 HORN, STOP( l5A) fuse, Inspect the brake pedal position switch(see page 19-10).1
NO Repair short in the wire between the ECM(E22) and the No.7 HORN, STOP (15A)fuse.
Replace the No.7 HORN, STOP (15A)fuse.t
11-137

Fuel Supply System
Fuel Gauge Sending Unit Test
Special Tools Required
Fuel sender wrench 07XAA-001010A
NOTE; For the fuel gauge system circuit diagram, referto the Gauges Circuit Diagram (see page 22-58||.
1. Checkthe No. 10 fUETER {7.5A)fuse in the under-
dash fuse/relay box before testing.
2. Do the gauge drive circuit check (see page 22-56|l.
' lf the fuel gauge needle sweeps from minimuni
to maximum position and then returns to the
minimum position. the gauge is OK. Go to step 3.. lf the fuel gau ge need le does not sweep from
minimum to maximum position position and
then return to the minimum position, replace thegauge assembly and retest.
3. Turn the ignition switch OFF.
4. Remove the rear seat cushion {see page 20-80).
5. Remove the access panel (A)from the floor.
6. Disconnect the fuel pump 5P connector {B).
-ztr
11-156
7. Measure voltage between fuel pump 5P connectorterminals No. 1 and No. 2 with the ignition switchON (ll). There should be battery voltage.
. lf the voltage is as specified, go to step 8.. lf the voltage is notasspecified,checkfor:
- an open in the YEUBLK or BLK wire.- poor ground (G551).
FUEL PUMP 5P CONNECTOR
Wire side of female terminals
Turn the ignition switch OFF. Remove the No. 9BACK UP (7.5A)fuse from the under-hood fuse/
relay box for at least 10 seconds, lhen reinstall it.
Install a 2 Q resistor between fuel pump 5P
connector lerminals No. 1 and No. 2, then turn the
ignition switch ON (ll).
FUEL PUMP 5P CONNECTOR
-VVV-
29RESISTOR,
=-a
{Y
\
//,(elrt \
\45/
{YEL/BLK)
Wire side of female terminals

EPS Components
DTC Troubleshootang (cont'dl
DTC 62: EPS Control Unit Internal Circuit
(Fail-safe Relay Stuck ON)
'1. Clear the DTC.
2. Start the engine.
Does the EPS indicator come on?
YES-Go to step 3.
NO-Check for loose wires or poor connections. lf
the connections are good, the system is OK at this
time.I
3. Stop the engine, and verify the DTC.
ls DTC 62 indicated?
YES-Check for loose or poor connections at the
EPS control unit. lf the connections are good,
substitute a known-good EPS control unit. lf the
symptom/indication goes away, replace the
original EPS control unit and recheck.l
NO-Perform the appropriate troubleshooting for
the code indicated. t
17-44
DTC 64: Battery Voltage is Excessively Low
(Fail-safe Relay Contact Failure and Motor
Voltage FallOff)
1. Clear the DTC.
2. Start the engine.
Does the EPS indicatot come on?
YES Go to step 3.
NO Check for loose wires or poor connections. lf
the connections are good, the system is OK at this
trme.l
3. Stop the engine, and verify the DTC.
ls DTC 64 indicated?
YES Go to step 4.
NO Perform the appropriate troubleshooting for
the code indicated.
4. Check the No. '18 (604) fuse in the under-hood fuse/
relay box, and reinstallthe fuse if it is OK.
Is the f use OK?
YES Go to step 5.
NO Replace the fuse and recheck.l
5. Disconnect EPS control unit connector A (2P).
6. Measure the voltage between EPS control unit
connector A (2P) terminal No. 1 and body ground.
-Blwt{r/Bl.ur Hl
\9
I
ls there battety voltage?
YES - Check for loose or poor connections at the
EPS control unit connectors, and check for a poor
ground at G 15 1. lf necessary, substitute a known-
good EPS control unit and recheck.l
NO Repair open in the WHT/BLU wire between
the No. 18 (60,4)fuse and EPS control unit.l
(

EPS Components
I
12.
EPS Indicator Circuit Troubleshooting (cont'dl
Turn the ignition switch OFF.
Disconnect EPS control unit connector C (20P).
Turn the ignition switch ON (ll).
Does the EPS indicator come on?
YES-Repair short to ground in the YEUBLU wire
between the gauge assembly and the EPS control
unit, or replace the bulb circuit board in the gauge
assembly.l
NO-Go to step 15.
Measure the voltage between EPS control unit
connector C (20P)terminal No. 10 and body ground.
EPS CONTROL UNIT CONNECTOR C I2OP)
Wire side of female terminals
ls there battery voltage?
YES-Go to step 16.
NO-Repair open in the wire between EPS control
unit connector C (20P) and the No, 10 (7.5A) fuse. t
13.
14.
17-48
16. Measure the voltage between EPS control unit
connector A (2P)terminal No. '1 and body ground.
EPS CONTROL UNITCONNECTON A (2P}
+B (WHT/BLUI H
Itr
v-L
17.
18,
19.
20.
Wire side of female terminals
ls there battery voltage?
YES-Go to step 17.
NO-Check for a blown No. 18 (604) fuse in the
under-hood fuse/relay box or open/short in the
WHT/BLU wire between the under-hood fuse/relay
box and the EPS control unit.l
Turn the ignition switch OFF.
Reconnect EPS control unit connector A (2P).
Turn the ignition switch ON (ll).
Measure the voltage between EPS control unit
connector C (20P)terminal No. 8 and body ground.
EPS CONTROL UNIT CONNECTOR C (2OP)
Wire side of female terminals
ls therc about 10 V?
YES Check for loose or poor connections at the
EPS control unit. lf the connections are good,
substitute a known-good EPS control unit. lf the
symptom/indication goes away, replace the
original EPS control unit and recheck.l
NO Repair short to ground in the BRN wire
between the data link connector and the EPS
control unit.I

EPS Components
Steering Gearbox Removal {cont'd)
22. Move the steering gearbox and tie-rod ends as anassembly to the wheelwell opening on thepassenger's side.
23. Carefully raise the driver's side (pinion side) ofthesteering gearbox (A) and tie-rod (B) until clears themaster cylinder and under-hood fuse relay box,
then remove the steering gearbox. Be careful not to
damage the hoses, lines and wtre narnesses.
17-51

Steering Gearbox Installation
2.
'1.Before installing the steering gearbox, slide the
rack all the way to the passenger's side (right
direction).
Pass the right side of the steering gearbox together
with the tie-rods through the wheelwell opening on
the passenger's side. Continue moving the steering
gearbox toward the passenger's side untilthe
driver's side tie-rod end and gearbox clears the
master cylinder and under-hood fuse Ielay box.
Lower the steering gearbox. and move it toward
the driver's side untilthe steering gearbox is ln
Dosition.
Be careful not to damage the hoses, lines
and wire harnesses.
3. Installthe pinion shaft grommet (A).
4. Insert the pinion shaft up through the bulkhead,
then slip the right side of the steering gearbox
housing (A) over the mounting stud (C) on the
gearbox mounting bracket.
\- --' '.'', i
10 x '1.25 mm61 N.m{6 2 kgl m, 45 lb{ ftl
Install the steering stiffener B, and lightly tighten
the steering gearbox mounting nuts.
Install the steering stiffener A with the gearbox
mounting bolts. Then tighten allthe steering
gearbox mounting hardware to the specified torque.
10 x 1.25 mm6l N.m(6.2 kgt.m, 45 lbt.ft)
: --.-{..
(cont'd )
:-1....
17-63

ABS Components
DTC Troubleshooting (cont'd)
DTC 31, 32. 33, 34, 35, 36, 37, 38: Solenoid
1. Clear the DTC, then disconnect the Honda PGN4
Tester.
2. Test-drive the vehicle.
Does the ABS ind icator come on and are DT Cs 31,
32, 33, 34, 35, 36, 37, 38 indicated?
YES Replace the ABS modulator-control unit.t
NO The system is OK at this time. t
19-48
DTC 51: Motor Locked
'1. Check the No. 10 (40A)fuse in the under-hoodfuse/
retay Dox.
ls the tuse OK?
YES-Reinstall the fuse, and go to step 2.
NO- Replace the fuse, and recheck.l
2. Disconnect the ABS control unit 31P connector.
3. Measure the voltage between the ABS control unit
31P connector terminal No. 17 and body ground.
ABS CONTROL UNIT 31P CONNECTOR
I
Wire side of female terminals
ls thete battery voltage?
YES Go to step 4.
NO Repair open in the wire between the(40A) fuse and the ABS control unit.l
No. 10