wheel HONDA CIVIC 2003 7.G Owner's Guide

Steering
Steering Wheel Installation
1. Before installing the steering wheel, make sure the
front wheels are aligned straight ahead, then center
the cable reel (A). Do this by first rotating the cable
reel clockwise until it stops. Then rotate it
counterclockwise about two and a half turns. The
arrow mark (B) on the cable reel label should point
straight up.
Position the two tabs (A) of the turn signal
canceling sleeve (B) as shown. Installthe steering
wheel onto the steering column shaft, making sure
the steerlng wheel hub (C) engages the pins (D) of
the cable reel and tabs of the canceling sleeve. Do
not tap on the steering wheel or steering column
shaft when installing the steering wheel.
17-8
3. Install the steering wheel nut (A), and tighten it to
the specified torgue.
A_B39 N.m (4.0 kgf m.29lbt ftl
Connect the cruise control set/resume switch
connector (B). fvlake sure the wire harness is routed
and fastened properly.
Install the driver's airbag, and confirm that the
system is operating properly {see page 23-113).
Check the horn, turn signal canceling and cruise
control switches for proper operation.
Reconnect the battery and do the following:. Do the engine control module (ECM) idle learn
procedure (see page 1l-139),. Power window control unit resetting procedure
\see page 22-1281.. Enter the anti-theft cord for the radio, then enter
the custmer's radio station presets.. Set the clock.
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Steering Column Removal and Installation
SRS components are located in this area. Review the SRS component locations (see page 23-13) and precautions andprocedures (see page 23-14) in the SRS section before performing repairs or service.
Removal
1, Record the radio station presets, and disconnect the battery.
2. Removethedriver'sairbagassembly(seepage23-113) and the steering wheel (see page 17-6).
3. Removethe driver's dashboard lowercover(see page 20-59) and undercover(see page 20-60).
4. Remove the column covers (A:
I x 1.25 mm16 N.m (1.6 kgf.m,12 lbl.fr)b
5.
6.
Disconnect the wire harness connectors from the combination switch assembly {B).
Remove the combination switch assembly from the steering column shaft by removing the screw (C) on the top of
the combination switch.
7. Disconnect the connectors from the ignition switch, and release the wire harness clips from the steering column.
8. Disconnect the steering joint (D), and remove it from the column shaft.
9. Remove the steering column {E) by removingthe attaching nuts and bolts.
(cont'd)
17-9

Steering
Steering Column Removal
lnstallation
1.
4.
Install the steering column, and make sure the
wires are not caught or pinched by any parts.
Insertthe upper end ofthe steering joint onto the
steering shaft {A) (line up the bolt hole (B) with the
flat portion (C) on the shaft).
8 x 1,25 mm28 N.m{2.9 kgf m,21 rbr.ft)
A
Slip the lower end of the steering joint onto the
pinion shaft {D) (line up the bolt hole with the
groove (E) around the shaft), and loosely lnstallthe
lower joint bolt. Be sure that the lower joint bolt is
securely in the groove in the pinion shaft.
Pull on the steering joint to make su re that the
steering joint is fully seated. Then installthe upper
joint bolt, and tighten it to the specified torque.
Tighten the lower joint bolt to the specified torque.
Finish the installation, and note these items:
. Make sure the wire harness is routed and
fastened properly.
. Make sure the connectors are properly connected.. Reinstallthe steering wheel (see page 17-8).
. Reconnect the battery.- Do the power window control unitreset
procedure {see page 22-128).- Enter the anti-theft code for the radio, then
enter the custmer's radio station presets.
- Set the clock.. Verify horn, turn signal switch, and cruise control
switch operation.. Check wheel alignment, if necessary (see page
18-4).. Do the engine control module (ECM) idle learn
procedu re {see page '11-139).
17-10
and Installation (cont'd){

Steering
Steering Lock Replacement
NOTE: Do not try to re-key a replacement steering lock.
lf necessary, re-key the other locks.
1. Remove the steering column (see page 17-9).
2. Center punch each ofthe two shear bolts (A), and
drill their heads off with a 5 mm (3i 16 in.) drill bit.
Be careful not to damage the switch body when
removing the shear bolts,
3. Remove the shear bolts from the switch body.
4. Installthe switch body without the key inserted.
5. Loosely tighten the new shear bolts.
6. Insert the ignition key, and check for proper
operation of the steering wheel lock and that the
ignition key turns freely.
:..'-":'
17-12
7. Tighten the shear bolts (A) untilthe hex heads (B)
twist off.
I
A
I

Rack Guide Adjustment
Special Tool Required
Locknut wrench, 43 mm 07MAA-S100200
1. Set the wheels in the straight ahead position.
2. Remove the heat shield (A).
3.
9.8 N.m (r.0 kgf.m,7.2lbtft)
Remove the transmission mount bracket (see step
32 on page 13-8).
Loosen the rack guide screw locknut (A)with the
special tool, then remove the rack guide screw (B).
Remove the old sealant from rack guide screw, and
apply new sealant to the middle of the threads (A).
Loosely installthe rack guide screw on the steering
gearDox.
'-.i. '' '
07MAA-S100200
6. Tighten the rack guide screw (A)ro 25 N.m (2.5
kgf.m, 18lbf.ft). then loosen it.
5" Max.
j i-rrrr-,
I 4il N.m{a.5 kgf.m,33lbt.ft)
Retighten the rack guide screw to 6 N.m (0.6 kgf m,
4 lbf.ft), then back it off to the specified angle.
Specified Return Angle: 5' Max.
Hold the rack guide screw stationary with a wrench,
and tighten the locknut by hand until it's fully
seated.
Installthe special tool on the locknut (B), and hold
the rack guide screw (A) stationary with a wrench,
Tighten the locknut an additional 30" with the
specialtool.
Reinstall the transmission mount bracket and heat
sh ie ld,
Check for unusual steering effort through the
complete turning travel.
Check the steering wheel rotation play (see page
17-4) and the power assist (see page 17-4).
11.
7.
9.
10.
12.
17-13

EPS Components
aGeneral Troubleshooting Information
EPS Indicator
Under normal conditions, the EPS indicator comes on when
the ignitlon switch is turned to the ON (ll) position, then goes
off after the engine is started. This indicates that the bulb and
its circuit are operating correctly.
lf there is any trouble in the system after the engine is started,
the EPS indicator will stay on, and the power assist is turned
off.
When EPS indicator light comes on, the control unit
memorizes the DTC. In this case, the control unit will not
activate the EPS system after the engine starts again, but it
keeps the EPS indicator on.
When DTC 12, 16, 17, 18 or 67 is stored in the control unit, the
EPS indicator will stay on until the DTC is erased. When a
problem is detected and the EPS indicator comes on, there are
cases when the indicator stays on untilthe ignition switch is
turned 0FF, and cases when the indicator goes off
automatically when the system returns to normal. Even though
the system is operating normally, the EPS indicator will come
on under the following conditions:
Condition '1:
. The vehicle was traveling at least 12.4 mph (20 km/h), then. A rapid change in vehicle speed was detected, then. The vehicle (or the vehicle speed sensor signal) stopped for
at least 5 seconds. The engine speed was still 'l,640rpmorhigherforatleastS
seconds
Condition 2:
After the vehicle (or the vehicle speed sensor signal) has
stopped for at least 10 seconds, yet the engine speed was still
1,640 rpm or higherfor at least 20 seconds.
Condition 3:
When the engine speed is 280 rpm or less, and the vehicle is traveling at
a speed of 6,2 mph (10 km/h) or more for 3 seconds.
To determine the actual cause ofthe problem, question the
customer about the conditions during which the problem
occured, taking the above conditions into consideration.
Diagnostic Trouble Code (DTCI
. lf the CPU cannot be activated, or itfails,the EPS indicator
comes on, but the DTC is not memorized.. The memory can hold any number of DTCS. However, when
the same DTC is detected more than once, the most recent
DTC is written over the prior DTC, therefore only one
occurrence is memorized.. The DTCS are indicated repeatedly untilthe ignition switch is
turned OFF.. lf the DTC is not memorized,the EPS indicator blinks.
. The DTCS are memorized in the EEPRO| (non-volatile
memory) therefore the memorized DTCS cannot be erased
by disconnecting the battery. Perform the specified
procedures to clear DTCS.
Self-diagnosis
Self-diagnosis can be classified into two categories:.Initial diagnosis: performed right after the engine
starts and until the EPS indicator goes off.. Regular diagnosis: performed right after the initial
diagnosis until the ignition switch is turned OFF.
The EPS control unit performs the following functions
when a problem is detected by self-diagnosis;
'1. Turns on the EPS indicator.
2. Memorizes the DTC.
3. Stops power assist and manual steering operation
begrns.
NOTE:. When DTC 23 (a problem with the circuit for
engine speed signal) is detected, the power
assist will return to normal when the vehicle
speed is 0.62 mph (1 km/h) or above.. Fot DfCs 22,23, 64, or 66 the EPS indicator goes
off automatically when the system relurns to
normal. For all other codes, the EPS indicator
goes off when the system is OK after the ignition
switch is turned from OFF to ON (ll).
Restriction on Power Assist Operation
Repeated extreme steering force. such as turning the
steering wheel continuously back-and-forth with the
vehicle stopped, causes an increase of power
consumption in the EPS motor. The increase of electric
current causes the motor to heat up. Because this heat
adversely affects the system, the control unit monitors
the electric current of the motor.
When the control unit detects heat build-up in the motor,
it reduces the electric current to the motor gradually to
protect the system, and it restricts the power assist
operation. The EPS indicator does not come on during
this function.
When steering torque is not applied to the steering
wheel, or when the ignition is turned off, and the motor
cools, the control unit will restore the power assist
gradually until it's fully restored (after approximately 15
minutes maximum).
17-18

EPS Components
General Troubleshooting Information (cont'dl
5. The blinking frequency indicates the DTC. DTCS are
indicated by a series of long and short blinks. One
long blink equals 10 short blinks. Add the long and
short blinks together to determine the DTC. After
determining the DTC, refer to the DTC
Troubleshooting Index.
The system will not indicate the DTC unless these
conditions are met:. Set the front wheels in the straight ahead drivingposition.. The ignition switch is turned ON (ll).. The engine is stopped.. The SCS circuit is shorted to body ground before
the ignition switch is turned ON (ll).
Example of DTC 23
Long blinks Short blinks(two times) (three timesl
6.
7.
Turn the ignition switch OFF.
Disconnect the Honda PGM Tester from the DLC.
17-20
How to Clear EPS DTCs
Honda PGM Tesler Method:
1. With the ignition switch OFF, connect the Honda
PGM Tester (A) to the 16P data link connector (DLC)
(B) located under the dash on the driver's side of
the vehicle.
Turn the ignition switch ON (ll), and clear the
DTC{s) by following the screen prompts on the
PGM Tester.
NOTE: See the Honda PGM Tester user's manual
for specific instructions.

Service Check Signal Circuit Method:
NOTE: Use this procedure when the PGM Tester
software does not match the yearlmodel vehicle you
are working on.
1. With the ignition switch OFF, connect the Honda
PGM Tester (A) to the 16P data link connector {DLC)(B) located under the dash on the driver's side of
the vehicle.
With the vehicle on the ground, set the front wheels
in the straight ahead driving position.
Short the SCS circuit to body ground using the
Honda PGM Tester.
Turn the ignition switch ON (ll). The EPS indicator
comes on for about 6 seconds. Within 4 seconds of
turning the switch ON, while the EPS indicator is on,
turn the steering wheel 45 degrees to the left from
the straight ahead driving position, and hold the
steering wheel in that position until the EPS
indicator goes off.
Within 4 seconds afterthe EPS indicator goes off,
return the steering wheel to the straight ahead
driving position and release the steering wheel.
The EPS indicator comes on again 4 seconds after
releasing the steering wheel,
Within 4 seconds after the EPS indicator comes on,
turn the steering wheel 45 degrees to the left again
and hold it in that position.
The EPS indicator goes off after 4 seconds.
4.
1.Within 4 seconds after the EPS indicator goes off,
return the steering wheel to the straight ahead
driving position again and release the steering
wheel. The EPS indicator blinks twice 4 seconds
after releasing the steering wheel, indicating that
the DTC was erased.
NOTE: If the EPS indicator does not blink twice, an
error was made in the procedure and the DTC was
not erased. Turn the ignition switch OFF, and
repeat the operation from step 3.
Turn the ignition switch OFF afterthe EPS indicator
blinks twice.
9. Disconnect the Honda PGM Tester from the DLC.
10. Perform the DTC code output operation, and be
sure that the code has been erased.
17-21

EPS Gontrol Unit Inputs and Outputs at Connestor C (20P1
EPS CONTROL UNIT CONNECTOR C (2OP)
Wire side of female terminals
TerminalnumbelWire colorTerminal sign{Terminel name}DescriplionMeasuremeniTerminalsConditions{lqnition switch ON {lll)Voltage
2PNKT/S GND(Torque sensor qround)Ground for the torque
ORNvccl(Voltaqe common 1Power source fortorque3-Groundtartthe enqrneBa$erv voltaqeOV
5YEUBEDVT6(Voltaqe torque 6)Detects torque sensorstonal5 GroundStartthe engine andturn the steerino wheelAbout
YEUBLU(Warninq lamp)Drives the EPS indicatorlidhr6 GroundEPS ONtnotcatol uTl-OVBanerv voltaqe
7BLUAVHTVSP(Vehicle speed pulseiDetects the vehicle speedinput signal for the speedsensor or the ECM (4 pulse/
Raise the vehicle off theground and spin theAlternatingvoltage aboutOV 5V OV-5V
BRNSCS{Servjco check siqnal)Detects service check8-GroundSCS not groundedBattery voltage
10YELIG1llqnition 1Power source for activating10-Groundon switch ON (ll)Batterv voltaqeon switch OFF11G RN//ELvcc2(Voltaqe common 2)Drives the torque sensor1'l-Groundtan the enoineAbout5Von switch OFF8LU/ORNVT3(Voltaoe toroue 3)Detects torque sensor13-GroundStartthe engine andtrrrn the steerino wheelAbout5-0 v
YEUBLKT/SIG(Torque sensor F/SDetects torque sensorsrgnal15-GroundStartthe engineMomentarily 5 V
1'lLT GRN/BI KPSWiPower steerino switch)Provides power steeringswitch sionall7-GroundStartthe engine andnrrn the steerino wheel0-12V
19BLUNEPDetects the engine pulse19-GroundStartthe engine, and let;t idte
20GRYDIAG-HCommunications withHonda PGNI Tester20-GroundPGM Tester not5V
17-25

DTC 22: Vehicle Speed Sensor Signal
DTC 23: Engine Speed Signal
NOTE:. lf the MIL indicator is ON, troubleshoot the PGIVI-Fl
system first.. Even though the system is operating normally, the
EPS indicator will come on under the following
conditions.
- Condition 1:. The vehicle was traveling at least '12.4 mph(20 km/h), then. A rapld change in vehicle speed was detected,
then. The vehicle (or the vehicle speed sensor signal)
stopped for at least 5 seconds, and. The engine speed was still 1,640 rpm or higher for
at least 5 seconds- Condition 2:
After the vehicle (or the vehicle speed sensor
signal) has stopped for at least 10 seconds, yetthe
engine speed was still 1,640 rpm or higher for at
least 20 seconds.- Condition 3:
When the vehicle speed is 10 km/h (6.2 mph) or
above and the engine is running at 280 rpm or
below for 3 seconds.
1. Start the engine and check the tachometer.
ls the tachometer working correctly?
YES- Go to step 2.
NO-Go to step 9.
2. Test-drive the vehicle above 15 km/h {9.3 mph).
ls the speedometer working correctly?
YES Go to step 3.
NO-Perform the speedometer system
troubleshooting {see page 22-651.a
3.Block the rear wheels and raise the vehicle, and
make sure it is securely supported.
Turn the ignition switch ON (ll).
Block the right front wheel, and slowly rotate the
left front wheel, and measure the voltage between
EPS control unit connector C (20P)terminal No.7
and body ground.
EPS CONTROL UNIT CONNECTOR C {2OP)
Does the voltage pulse 0 V and 5 V?
YES Go to step 6.
NO Repair open in the wire between the EPS
control unit and the VSS. lf the wire is OK,check for
a loose or poor connections at the EPS control unit.
lf necessary, substitute a known-good EPS control
unit, and recheck.l
(conr'd)
4.
5.
Wire side of female terminals
17-33